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Metals, Volume 14, Issue 1

2024 January - 132 articles

Cover Story: This groundbreaking research investigated the effects of high cooling rates in the inert gas atomization (IGA) process on the amount of Fe, Cr, and Ni as alloying elements in Al-Si-based alloys. To emphasize the importance of sustainability in developing novel alloys, the widespread AlSi10Mg and AISI 304L were used as starting materials for IGA. The selected AlFe9Si8Cr2Ni and AlFe18Si8Cr5Ni2 compositions were extensively analyzed from compositional and microstructural points of view, focusing on the alloying element content and particle size. The results revealed unique microstructural features, distinct phases, increased melting temperatures than typical Al alloys, and promising potential for additive manufacturing. View this paper
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Articles (132)

  • Article
  • Open Access
2 Citations
3,219 Views
12 Pages

Effects of Sinter-HIP Temperature on Microstructure and Properties of WC–12Co Produced Using Binder Jetting

  • Ivan Goncharov,
  • Marco Mariani,
  • Gian Pietro De Gaudenzi,
  • Anatoliy Popovich,
  • Nora Lecis and
  • Maurizio Vedani

22 January 2024

This study investigates the influence of different sinter-HIP temperatures and binder saturation levels on the microstructure and properties of WC–12Co cemented carbide, produced using binder jetting. The sinter-HIP process was performed at 140...

  • Article
  • Open Access
4 Citations
2,421 Views
20 Pages

Research on the Tribological Properties of a New Generation of Multi-Layer Nanostructured PVD Coatings for Increasing the Technological Lifetime of Moulds

  • Janette Brezinová,
  • Miroslav Džupon,
  • Viktor Puchý,
  • Jakub Brezina,
  • Pavlo Maruschak,
  • Anna Guzanová,
  • Lýdia Sobotová and
  • Miroslav Badida

22 January 2024

This paper presents the results of research focused on increasing the lifespan of HPDC moulds for casting aluminium alloys by applying duplex PVD coatings in combination with laser texturing the base material before the coatings’ deposition. Th...

  • Article
  • Open Access
3 Citations
3,737 Views
13 Pages

22 January 2024

Additive manufacturing, particularly the laser powder bed fusion (LPBF) technique, has ushered in a new era of intricate metallic component fabrication, leveraging the exceptional performance of the Ti6Al4V alloy. However, the intricate mechanical be...

  • Article
  • Open Access
6 Citations
2,833 Views
13 Pages

22 January 2024

This article uses scanning electron microscopy (SEM) and electron back-scattering diffraction (EBSD) to study the effect of C and Mn segregation on the microstructure and mechanical properties of high-strength steel with 20 mm thickness used for wind...

  • Article
  • Open Access
1 Citations
1,985 Views
13 Pages

21 January 2024

In this study, static shoulder friction stir welding (SSFSW) is innovatively employed to join Al6061 and Ti6Al4V, aiming to minimize material mixing and intermetallic formation, significantly influencing the interfacial microstructure and joint stren...

  • Article
  • Open Access
7 Citations
3,783 Views
18 Pages

21 January 2024

At present, blast furnace (BF) ironmaking is still the main process for producing hot metal in China and around the world. Under the constraint of the global goal of “double carbon”, it is urgent to carry out hydrogen metallurgical innova...

  • Article
  • Open Access
7 Citations
2,903 Views
18 Pages

Study on Microstructure and Hydrogen Storage Properties of Mg80Ni16−xAlxY4 (x = 2, 4, 8) Alloys

  • Xia Dong,
  • Yiming Li,
  • Yutao Zhai,
  • Zhuocheng Liu,
  • Guofang Zhang and
  • Fei Yang

21 January 2024

Mg80Ni16−xAlxY4 (x = 2, 4, 8) alloys were prepared by induction levitation melting, and the effect of substitution of Al for Ni on the microstructure and hydrogen storage properties was studied in the present work. The results illustrated that...

  • Article
  • Open Access
4 Citations
2,812 Views
14 Pages

The Hot Tensile Properties, Fracture Features, and Microstructure Evolution of As-Cast 7005 Aluminum Alloy

  • Erli Xia,
  • Tuo Ye,
  • Limei Liu,
  • Wei Liu,
  • Huanyu Yue,
  • Jian Tang and
  • Yuanzhi Wu

20 January 2024

In order to explore the hot deformation behaviors of the as-cast 7005 aluminum alloy, a number of hot tensile tests with four temperatures (100, 200, 300, and 400 °C) and three strain rates (0.001, 0.01, and 0.1 s−1) were performed. The Joh...

  • Article
  • Open Access
3 Citations
2,060 Views
12 Pages

20 January 2024

Titanium alloy pressure spherical–cylindrical shells enable the effective utilization of the strength of spherical and cylindrical pressure-resistant shell components. In this study, a numerical simulation of the residual stress of a titanium a...

  • Article
  • Open Access
10 Citations
3,121 Views
15 Pages

Process Optimization in Laser Welding of IN792 DS Superalloy

  • Giuseppe Barbieri,
  • Francesco Cognini,
  • Chiara de Crescenzo,
  • Alessandra Fava,
  • Massimo Moncada,
  • Roberto Montanari,
  • Maria Richetta and
  • Alessandra Varone

20 January 2024

Ni-base superalloys are employed to produce parts of aeronautic engines, space vehicles and power plants. During the production process or lifetime of components, cracks may occur which affect their performance. Reliable repairs can be carried out th...

  • Article
  • Open Access
15 Citations
3,359 Views
16 Pages

Improved Tribological Performance of Nitride-Reinforced Biocompatible Titanium–Niobium–Zirconium–Tantalum (TNZT) Alloys for Advanced Orthopedic Applications

  • Satyavan Digole,
  • Jay Desai,
  • Calvin Christopher,
  • Smriti Bohara,
  • Chathuranga Sandamal Witharamage,
  • Chandra Kothapalli,
  • Rajeev Kumar Gupta and
  • Tushar Borkar

20 January 2024

β-titanium (β-Ti) alloys are used in various biomedical applications, especially for orthopedic implants, due to their superior biocompatibility, excellent corrosion resistance, and enhanced mechanical properties. However, the inferior trib...

  • Article
  • Open Access
2 Citations
2,384 Views
10 Pages

Cold Formability of Twin-Roll Cast, Rolled and Annealed Mg Strips

  • Madlen Ullmann,
  • Kristina Kittner and
  • Ulrich Prahl

19 January 2024

This study investigates the cold formability of twin-roll cast and rolled magnesium strips, specifically focusing on AZ31 and ZAX210 alloys. The aim is to assess the suitability of these alloys for various forming processes. The mechanical properties...

  • Article
  • Open Access
4 Citations
9,248 Views
16 Pages

19 January 2024

The powder metallurgy (PM) route for the production of closed-cell metallic foams has recently received a significant amount of attention. One of the major issues is the non-uniform and non-spherical nature of the cells produced, which can negatively...

  • Article
  • Open Access
2 Citations
2,842 Views
13 Pages

Oxygen Uptake of Ti6Al4V during Direct Metal Deposition Process

  • Dominik Keller,
  • Axel Monney,
  • Florian Wirth and
  • Konrad Wegener

19 January 2024

The efficient fabrication of titanium components using laser direct metal deposition (DMD) is gaining significant importance in the aerospace and medical sectors. The DMD process must be appropriately designed to address the issue of oxidation, as ti...

  • Article
  • Open Access
2 Citations
2,612 Views
21 Pages

19 January 2024

This work explores technical feasibility in hot isostatic pressing (HIP) manufacturing of an integral bimetallic component using steel and Ni alloy powder for supercritical carbon dioxide (sCO2) turbomachinery. Lab-scale bimetallic HIP specimens usin...

  • Article
  • Open Access
1 Citations
3,061 Views
18 Pages

The Microstructure and Magnetic Properties of a Soft Magnetic Fe-12Al Alloy Additively Manufactured via Laser Powder Bed Fusion (L-PBF)

  • Torsten Kunert,
  • Thomas Kresse,
  • Frederik Fohr,
  • Niklas Volbers,
  • Gerhard Schneider and
  • Dagmar Goll

18 January 2024

Soft magnetic Fe-Al alloys have been a subject of research in the past. However, they never saw the same reception in technical applications as the Fe-Si or Fe-Ni alloys, which is, to some extent, due to a low ductility level and difficulties in manu...

  • Article
  • Open Access
1 Citations
2,040 Views
17 Pages

Effects of Magnesium Mineral on the Reduction and Expansion Performances of Baiyun Ebo Iron Pellets

  • Yongbin Wang,
  • Jun Peng,
  • Shuang Liu,
  • Guoping Luo,
  • Fang Zhang and
  • Shengli An

18 January 2024

Pellet ore is an important raw material for blast furnace ironmaking, and its reduction and expansion performance directly affects the smooth operation and smelting indicators of the blast furnace. This paper quantitatively studied the effects of mag...

  • Article
  • Open Access
2,491 Views
15 Pages

18 January 2024

Brazing technology is widely used in modern industrial systems as an important connection method. The brazing joints are the weakest zone in the whole structure and directly determine the working efficiency and life of the entire system. However, the...

  • Article
  • Open Access
2 Citations
2,023 Views
13 Pages

Effect of Friction Stir Welding and Tempering on the Microstructure and Strength of a Tempformed Low-Alloy Steel

  • Anastasiia S. Dolzhenko,
  • Anna S. Lugovskaya,
  • Sergey Malopheyev,
  • Valeriy Dudko,
  • Marina Tikhonova,
  • Rustam Kaibyshev and
  • Andrey Belyakov

17 January 2024

The microstructure developed in a low-alloy steel during friction stir welding and post-weld tempering was studied. The quenched steel samples were subjected to tempering at 650 °C for 1 h, followed by warm rolling to a total strain of 1.5 at the...

  • Article
  • Open Access
9 Citations
2,487 Views
24 Pages

17 January 2024

A newly developed medium-carbon carbide-free bainitic steel was fabricated for the first time utilizing the laser powder bed fusion (L-PBF) technique. Process parameters were optimized, and a high density of 99.8% was achieved. The impact of austempe...

  • Article
  • Open Access
8 Citations
3,327 Views
13 Pages

17 January 2024

Near-full density and crack-free AISI H13 hot-work tool steel was fabricated using laser-directed energy deposition (L-DED). Two different heat-treatment scenarios, i.e., direct tempering (ABT) from the as-built (AB) condition and systematization and...

  • Article
  • Open Access
2 Citations
1,745 Views
19 Pages

17 January 2024

This paper aims to perform a comparative investigation on the corrosion protection of steel in the simulated pore solutions of alkali-activated slag (SH) by NO3 and NO2 intercalated Mg-Al layered double hydroxides (MAL) which were fabri...

  • Article
  • Open Access
2,067 Views
11 Pages

16 January 2024

Mechanical components often experience fatigue loading from various waveform conditions during their operational lifespan. However, the underlying mechanisms through which variations in loading waveform affect the fatigue life of components remain un...

  • Article
  • Open Access
3,197 Views
12 Pages

An Electrochemical Approach to the Recovery of Metals Typical of Battery Waste

  • Claudia Kutzer-Schulze,
  • Hannes Schmidt,
  • Mathias Weiser,
  • Tilo Büttner,
  • Michael Schneider and
  • Alexander Michaelis

16 January 2024

This paper deals with the separate electrochemical recovery of transition metals from battery black liquor. In a first approach, the authors investigated a model waste electrolyte mainly consisting of Cu, Co, Ni, and Mn in an acidic solvent, using ci...

  • Article
  • Open Access
3 Citations
2,670 Views
14 Pages

The Phase Diagram of a CaO-Al2O3-VOx Slag System under Argon Atmosphere at 1500 °C

  • Chengjun Liu,
  • Xiaoxiang Xie,
  • Jiyu Qiu,
  • Wenjie Li and
  • Guojie Huo

16 January 2024

The thermodynamic properties of the CaO-Al2O3-VOx slag system are of great significance to the direct alloying of vanadium in the smelting process of vanadium steel. In this paper, the phase equilibrium relationship of the CaO-Al2O3-VOx system under...

  • Article
  • Open Access
2 Citations
4,029 Views
14 Pages

16 January 2024

Ball-milled Fe-Si-Al soft magnetic powder cores with the particle compositions away from the classical Sendust point were prepared in this work. The influences of alloy composition on the metallographic structure, density, hardness, and resistivity o...

  • Article
  • Open Access
7 Citations
5,430 Views
15 Pages

16 January 2024

This study investigates the influence of molten nitrate salt exposure on the intergranular corrosion (IGC) behavior of three grades of austenitic stainless steel (namely, AISI 304, AISI 304H, and AISI 321H). Two electrochemical techniques, double loo...

  • Article
  • Open Access
5 Citations
2,244 Views
12 Pages

The Regularities of Metal Transfer by a Nickel-Based Superalloy Tool during Friction Stir Processing of a Titanium Alloy Produced by Wire-Feed Electron Beam Additive Manufacturing

  • Valery Rubtsov,
  • Andrey Chumaevskii,
  • Evgeny Knyazhev,
  • Veronika Utyaganova,
  • Denis Gurianov,
  • Alihan Amirov,
  • Andrey Cheremnov and
  • Evgeny Kolubaev

15 January 2024

In this work, the interaction of an additively produced Ti-4Al-3V titanium alloy with a nickel superalloy tool and the features of the stir zone formation during friction stir processing have been studied. The stop-action technique was used to produc...

  • Article
  • Open Access
5 Citations
3,593 Views
14 Pages

Effect of Cold Rolling on Microstructure and Mechanical Properties of a Cast TiNbZr-Based Composite Reinforced with Borides

  • Maxim Ozerov,
  • Vitaly Sokolovsky,
  • Nikita Yurchenko,
  • Ilya Astakhov,
  • Elizaveta Povolyaeva,
  • Oleg Plekhov,
  • Damir Tagirov,
  • Nikita Stepanov and
  • Sergey Zherebtsov

15 January 2024

The TiNbZr/(Ti, Nb)B metal matrix composite with 2.5 vol.% of borides was produced by vacuum arc melting. The composite was then cold-rolled to thickness strains of 10, 20, 50, or 80%. In the initial condition, the composite had a network-like micros...

  • Article
  • Open Access
7 Citations
2,664 Views
16 Pages

Investigating the Origin of Non-Metallic Inclusions in Ti-Stabilized ULC Steels Using Different Tracing Techniques

  • Kathrin Thiele,
  • Christoph Truschner,
  • Christoph Walkner,
  • Thomas C. Meisel,
  • Sergiu Ilie,
  • Roman Rössler and
  • Susanne K. Michelic

15 January 2024

Since steel cleanness comes to the fore of steel producers worldwide, it is necessary to understand the formation mechanism and modification of non-metallic inclusions (NMIs) in more detail. One central point is the identification of the source of es...

  • Article
  • Open Access
4 Citations
2,597 Views
23 Pages

15 January 2024

For the present, it is difficult to obtain thermodynamic data for binary liquid alloys by experimental measurements. In this study, the molecular dynamics processes of the binary liquid alloys Pb50-Sn50, Al50-Sn50, and In50-Zn50 were simulated by usi...

  • Article
  • Open Access
27 Citations
5,020 Views
32 Pages

14 January 2024

Solid-state additive friction stir deposition (AFSD) is a thermomechanical-based additive manufacturing technique. For this study, AFSD was utilized to produce aluminum alloy 6061 (AA6061) blocks with varying layer thicknesses (1 mm, 2 mm, and 3 mm)....

  • Article
  • Open Access
4 Citations
2,845 Views
20 Pages

14 January 2024

The elimination and retrieval of slag produced during the hot-dip galvanizing process are crucial in reducing plating defects and enhancing economic efficiency. Hot-dip galvanizing slag can be separated and purified efficiently by using graphite carb...

  • Article
  • Open Access
2 Citations
2,821 Views
35 Pages

14 January 2024

Radiation hardening is studied for stainless austenitic and ferritic-martensitic chromium steels after ion and neutron irradiation at various temperatures. Austenitic and ferritic-martensitic steels irradiated up to 30 dpa in various nuclear reactors...

  • Article
  • Open Access
11 Citations
4,903 Views
13 Pages

13 January 2024

The present study focuses on the mechanical behaviour and formability of the aluminium alloy 2024-T3 in sheet form with a thickness of 0.8 mm. For this purpose, tensile tests at quasi-static and intermediate strain rates were performed using a univer...

  • Review
  • Open Access
42 Citations
8,281 Views
24 Pages

13 January 2024

Metastable β-type Ti alloys that undergo stress-induced martensitic transformation and/or deformation twinning mechanisms have the potential to simultaneously enhance strength and ductility through the transformation-induced plasticity effect (T...

  • Review
  • Open Access
24 Citations
4,835 Views
28 Pages

13 January 2024

Today, parts made by additive manufacturing (AM) methods have found many applications in the medical industry, the main reasons for which are the ability to custom design and manufacture complex structures, their short production cycle, their ease of...

  • Communication
  • Open Access
9 Citations
5,725 Views
19 Pages

Economic Aspects of Mechanical Pre-Treatment’s Role in Precious Metals Recovery from Electronic Waste

  • Ervins Blumbergs,
  • Andrei Shishkin,
  • Karlis Markus,
  • Vera Serga,
  • Dmitri Goljandin,
  • Artur Klauson,
  • Vitalijs Abramovskis,
  • Janis Baronins,
  • Aleksej Zarkov and
  • Vladimir Pankratov

13 January 2024

Printed circuit boards (PCBs) make up 3 to 5% of all electronic waste. The metal content of spent PCBs can reach 40%. They usually contain valuable metals, such as Ag, Au, and Pd, as well as other metals such as Cu, Sn, Pb, Cd, Cr, Zn, Ni, and Mn. Ho...

  • Article
  • Open Access
3 Citations
2,378 Views
22 Pages

Digital Model of Plan View Pattern Control for Plate Mills Based on Machine Vision and the DBO-RBF Algorithm

  • Zhijie Jiao,
  • Shiwen Gao,
  • Chujie Liu,
  • Junyi Luo,
  • Zhiqiang Wang,
  • Guanyu Lang,
  • Zhong Zhao,
  • Zhiqiang Wu and
  • Chunyu He

12 January 2024

Plan view pattern control (PVPC) is a highly effective means to improve the rectangularization of products and increase the yield of plate mills. By optimizing the parameters of PVPC, the effect of PVPC can be further improved. In this paper, a digit...

  • Article
  • Open Access
14 Citations
3,196 Views
13 Pages

12 January 2024

In the petroleum industry, the casing steel is fixed with a cement sheath to ensure reliable service in demanding conditions characterized by high temperature, high pressure, and exposure to multiple types of media. After the hydration of the cement,...

  • Article
  • Open Access
2 Citations
4,259 Views
28 Pages

11 January 2024

The production reality of sheet steels from casting to the end product is such that in the cases of ultra- and advanced high-strength steels, we have to deal with the segregation of elements on macro- and microlevels. Both can have a significant impa...

  • Article
  • Open Access
2 Citations
3,112 Views
12 Pages

11 January 2024

Nickel-based alloys that contain chromium are widely used in corrosion-resistant applications in industry, but they are sensitive to the environment when the passive chromium oxide layer is damaged. In Ni600 and Ni625 alloys, precipitates can deplete...

  • Article
  • Open Access
2 Citations
3,413 Views
13 Pages

The Potential of Cast Stock for the Forging of Aluminum Components within the Automotive Industry

  • Siri Marthe Arbo,
  • Stig Tjøtta,
  • Magne H. Boge,
  • Ulf Tundal,
  • Jørgen Li,
  • Stephane Dumoulin and
  • Ola Jensrud

11 January 2024

In the automotive industry, there is a drive to reduce environmental impact, energy consumption, and costs related to the manufacturing of forged aluminum suspension components. The replacement of extruded stock with cast forging stock is one option...

  • Article
  • Open Access
7 Citations
3,665 Views
16 Pages

Corrosion Behavior of Nickel–Titanium Continuous-Casted Alloys

  • Minja Miličić Lazić,
  • Dijana Mitić,
  • Katarina Radović,
  • Igor Đorđević,
  • Peter Majerič,
  • Rebeka Rudolf and
  • Branimir N. Grgur

11 January 2024

Variations in the corrosion behavior of biomedical NiTi alloys in Cl containing and acidic environments present a problem with their biological implantation. The objective of this research was to evaluate the synergy of the microstructure, the...

  • Article
  • Open Access
2 Citations
4,223 Views
15 Pages

Electrochemistry of Tin Deposition from Methanesulfonic Acid

  • Yuantao Yang,
  • Junli Wang,
  • Xuanbing Wang,
  • Jinlong Wei,
  • Xiaoning Tong,
  • Ruidong Xu and
  • Linjing Yang

10 January 2024

The electrolytic refining of crude tin is generally carried out in the fluorosilicic acid (H2SiF6) system with the assistance of bone glue and β-naphthol. However, the high saturated vapor pressure and low stability of H2SiF6 present environment...

  • Article
  • Open Access
1 Citations
2,065 Views
15 Pages

10 January 2024

Incremental hole drilling is a commonly employed semi-destructive method for measuring internal residual stresses. It involves calculating internal residual stresses through the measurement of strains. The conversion of strain to stress is achieved t...

  • Review
  • Open Access
9 Citations
13,133 Views
53 Pages

10 January 2024

Due to the time-consuming and costly nature of high-cycle fatigue experiments, correlations between fatigue strength and mechanical properties obtained through more simple and fast experiments can be interesting from an economic perspective. This rev...

  • Article
  • Open Access
12 Citations
4,659 Views
33 Pages

Recurrent Neural Networks and Three-Point Bending Test on the Identification of Material Hardening Parameters

  • Daniel J. Cruz,
  • Manuel R. Barbosa,
  • Abel D. Santos,
  • Rui L. Amaral,
  • Jose Cesar de Sa and
  • Jose V. Fernandes

10 January 2024

The continuous evolution of metallic alloys in the automotive industry has led to the development of more advanced and flexible constitutive models that attempt to accurately describe the various fundamental properties and behavior of these materials...

  • Article
  • Open Access
6 Citations
2,840 Views
17 Pages

10 January 2024

The roll quenching process can be approximated as a high-pressure jet impinging on a high-temperature moving steel plate. The process can greatly improve the strength and overall mechanical properties of the steel plate. However, the cooling uniformi...

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Metals - ISSN 2075-4701