Search Results (28)

The reliable experimental characterization of architected lattice materials under cyclic loading requires accurate fixture systems that ensure proper load transfer without introducing parasitic effects. This study presents the design and validation of testing fixtures optimized using density-based topological optimization techniques for performing cyclic load tests on lattice structures. The supports were manufactured with PLA filaments and evaluated using finite element simulation and experimental testing. The results show that the final design achieved a safety factor of 4.25, significantly improving on the initial value of 2.08. Likewise, the optimized supports showed reduced deformations by around 80% compared to the machine clamps, ensuring rigid and reliable stress transfer. In particular, while the metal structure of the test system showed deformations of several millimeters, the optimized PLA supports recorded displacements around 0.73 mm, confirming that they remain virtually rigid and ensure correct transmission of forces to the Kelvin-type structure. These findings confirm the viability of using PLA as an alternative to conventional metal devices in fixtures for mechanical testing of lattice materials. Full article

The design of fixtures is a complex and instinctive process. A proficient fixture design system customized for particular applications reduces manufacturing costs and lead times. Various computer-aided systems are available to assist in the many manufacturing stages in today’s industry. A fixture design system should facilitate the seamless movement of information among several domains to enhance product design and production processes. The fixture design system should be easily transferable and compatible with many operating platforms. This study discusses creating an Internet-enabled interactive fixture design system that enables seamless communication among different disciplines in product development. Utilizing the Internet and Virtual Reality Modelling Language (VRML) allows for the exchange of information and expertise among computer-aided manufacturing systems. The CAD model of fixturing pieces is first turned into VRML coding. The VRML code for the model can be modified to vary the size and dimensions of the CAD model, facilitating alterations such as scaling fixture components, repositioning mounting points, and resizing clamping parts to align with specific design needs. The VRML model of the fixturing system was created with Java and built on an FTTP server architecture. It guarantees that the system performs consistently across different platforms. This work has also established a mechanism for comprehensive fixture design independent of a locating scheme. Establishing a library for storing previous fixture designs can prevent the need to recreate the current model. Full article

This paper proposes a novel virtual-fixtures-based shared control concept for eye surgery systems focusing on cataract procedures, one of the most common ophthalmic surgeries. Current research on haptic force feedback aims to enhance manipulation capabilities by integrating teleoperated medical robots. Our proposed concept utilizes teleoperated medical robots to improve the training of young surgeons by providing haptic feedback during cataract operations based on geometrical virtual fixtures. The core novelty of our concept is the active guidance to the incision point generated directly from the geometrical representation of the virtual fixtures, and, therefore, it is computationally efficient. Furthermore, novel virtual fixtures are introduced for the posterior corneal surface of the eye during the cataract operation. The concept is tested in a human-in-the-loop pilot study, where non-medical engineering students participated. The results indicate that the proposed shared control system is helpful for the test subjects. Therefore, the inclusion of the proposed concept can be beneficial for the training of non-experienced surgeons. Full article

Manipulating a flexible ureteroscope is difficult, due to its bendable body and hand–eye coordination problems, especially when exploring the lower pole of the kidney. Though robotic interventions have been adopted in various clinical scenarios, they are rarely used in ureteroscopy. This study proposes a teleoperation system consists of a soft robotic endoscope together with a Guidance Virtual Fixture (GVF) to help users explore the kidney’s lower pole. The soft robotic arm was a cable-driven, 3D-printed design with a helicoid structure. GVF was dynamically constructed using video streams from an endoscopic camera. With a haptic controller, GVF can provide haptic feedback to guide the users in following a trajectory. In the user study, participants were asked to follow trajectories when the soft robotic arm was in a retroflex posture. The results suggest that the GVF can reduce errors in the trajectory tracking tasks when the users receive the proper training and gain more experience. Based on the NASA Task Load Index questionnaires, most participants preferred having the GVF when manipulating the robotic arm. In conclusion, the results demonstrate the benefits and potential of using a robotic arm with a GVF. More research is needed to investigate the effectiveness of the GVFs and the robotic endoscope in ureteroscopic procedures. Full article

This paper proposes a method for generating dynamic virtual fixtures with real-time 3D image feedback to facilitate human–robot collaboration in medical robotics. Seamless shared control in a dynamic environment, like that of a surgical field, remains challenging despite extensive research on collaborative control and planning. To address this problem, our method dynamically creates virtual fixtures to guide the manipulation of a trocar-placing robot arm using the force field generated by point cloud data from an RGB-D camera. Additionally, the “view scope” concept selectively determines the region for computational points, thereby reducing computational load. In a phantom experiment for robot-assisted port incision in minimally invasive thoracic surgery, our method demonstrates substantially improved accuracy for port placement, reducing error and completion time by $50\%$ ($p=1.06\times {10}^{-2}$) and $35\%$ ($p=3.23\times {10}^{-2}$), respectively. These results suggest that our proposed approach is promising in improving surgical human–robot collaboration. Full article

In this paper, we address the most pressing challenges faced by the manufacturing sector, particularly the manufacturing of small and medium-sized enterprises (SMEs), where the transition towards high-mix low-volume production and the availability of cost-effective solutions are crucial. To overcome these challenges, this paper presents 14 innovative solutions that can be utilized to support the introduction of agile manufacturing processes in SMEs. These solutions encompass a wide range of key technologies, including reconfigurable fixtures, low-cost automation for printed circuit board (PCB) assembly, computer-vision-based control, wireless sensor networks (WSNs) simulations, predictive maintenance based on Internet of Things (IoT), virtualization for operator training, intuitive robot programming using virtual reality (VR), autonomous trajectory generation, programming by demonstration for force-based tasks, on-line task allocation in human–robot collaboration (HRC), projector-based graphical user interface (GUI) for HRC, human safety in collaborative work cells, and integration of automated ground vehicles for intralogistics. All of these solutions were designed with the purpose of increasing agility in the manufacturing sector. They are designed to enable flexible and modular manufacturing systems that are easy to integrate and use while remaining cost-effective for SMEs. As such, they have a high potential to be implemented in the manufacturing industry. They can be used as standalone modules or combined to solve a more complicated task, and contribute to enhancing the agility, efficiency, and competitiveness of manufacturing companies. With their application tested in industrially relevant environments, the proposed solutions strive to ensure practical implementation and real-world impact. While this paper presents these solutions and gives an overview of their methodologies and evaluations, it does not go into their details. It provides summaries of comprehensive and multifaceted solutions to tackle the evolving needs and demands of the manufacturing sector, empowering SMEs to thrive in a dynamic and competitive market landscape. Full article

In order to perform the inspection planning process on the coordinate measuring machine (CMM), it is necessary to model the measuring system with workpiece, CMM and fixture. The metrological analysis of the workpiece is then conducted, followed by the creation of a measurement program for simulation on a virtual measuring machine in a CAD environment. This paper presents the modelling and simulation of a virtual measuring system based on a real CMM using PTC Creo Parametric 5.0 software. The simulation involved programming the measuring path and generating a DMIS (*.ncl) file, which represents the standard modelled types of tolerance. The analysis of the metrology of the measuring part for the given forms of tolerance (location, perpendicularity, flatness, etc.) was performed. The components of the CMM and the assembly with defined kinematic connections are also modelled. Following the simulation and generation of the output DMIS file in PTC Creo using the virtual CMM, the real CMM was programmed and used for actual measurements. Subsequently, a measurement report was generated. The main result of this paper is the modelling of an offline Digital Measuring Twin (DMT) based on the DMIS file. Full article

For robot-assisted dental implant surgery, it is necessary to feed the instrument into a specified position to perform surgery. To improve safety and efficiency, a preoperative planning framework, including a finite-parameter surrogate model (FPSM) and an automatic instrument-placement method, is proposed in this paper. This framework is implemented via two-stage optimization. In the first stage, a group of closed curves in polar coordinates is used to represent the oral cavity. By optimizing a finite number of parameters for these curves, the oral structure is simplified to form the FPSM. In the second stage, the FPSM serves as a fast safety estimator with which the target position/orientation of the instrument for the feeding motion is automatically determined through particle swarm optimization (PSO). The optimized feeding target can be used to generate a virtual fixture (VF) to avoid undesired operations and to lower the risk of collision. This proposed framework has the advantages of being safe, fast, and accurate, overcoming the computational burden and insufficient real-time performance of complex 3D models. The framework has been developed and tested, preliminarily verifying its feasibility, efficiency, and effectiveness. Full article

Aim: This case report aims to illustrate a clinical protocol that allows for the rehabilitation of patients requiring extensive osteotomy, simultaneous implant placement, and full-arch, screwed-in prosthetics in one session. This protocol allows for the improvement of the aesthetics and functionality of the fixed implant-supported prosthesis through the preoperative planning of all surgical procedures, including osteotomy, and of the prosthesis through the application of 3D-printing technology for the creation of surgical templates and prostheses. Methods: This case report concerns a 72-year-old patient, ASA1, who, following diagnosis, the establishment of a treatment plan, and the provision of informed consent, opted for an immediate, full-arch rehabilitation of the lower arch. The digital planning stage started with the correct positioning of the fixtures. The proper bone levels were found and used to guide the creation of the provisional screwed-in prothesis. Two templates with the same supports (landmarks/pins) were then 3D-printed: a positioning template, including a slit to assist the surgeon during the osteotomy, and a surgery template to assist the surgeon during the implants’ positioning. A screwed-in prosthesis encased in resin C&B MFH (NEXTDENT^®, Soesterberg, The Netherlands) was delivered. Minimal occlusal adjustments were performed. Results: In a single clinical session, through careful planning and the pre-operative 3D printing of a prosthesis, a temporary implant-supported prosthetic rehabilitation was possible in a case that required an extended osteotomy. Clinically, the correspondence between the virtual design phase and the final realization was consistent. At a functional level, the provisional prosthesis required minimal occlusal adjustments and the DVO values obtained in the immediate post-operative period were found to be comparable to those of the virtual design. By planning the final position of the bone and the implants in advance, it was possible to deliver a full-arch prothesis with proper implant emergence, occlusal vertical dimensions, and occlusal relationship. Conclusion: This fully digital protocol allows the clinician to preview and plan the osteotomy and implant surgery as well as the delivery of the temporary, immediately loaded, complete, fixed prosthesis in patients who are candidates for post-extraction surgery with the need for severe osteotomy. Full article

In robot-assisted oral surgery, the surgical tool needs to be fed into the target position to perform surgery. However, unmodeled extraoral and complex intraoral environments bring difficulties to motion planning. Meanwhile, the motion is operated manually by the surgeon, causing relatively limited accuracy as well as the risk of misoperation. Moreover, the random movements of the patient’s head bring additional disturbance to the task. To achieve the task, a motion strategy based on a new conical virtual fixture (VF) was proposed. First, by preoperatively specifying a conical guiding cone as the VF, virtual repulsive forces were applied on the out-of-range end effector. Then, based on the two-point adjustment model and velocity conversion, the effect of VF was established to prevent the end-effector from exceeding the constraint region. Finally, a vision system corrects the guiding cone to compensate for the random movement of the patient’s head to feed to a dynamic target. As an auxiliary framework for surgical operation, the proposed strategy has the advantages of safety, accuracy, and dynamic adaptability. Both simulations and experiments are conducted, verifying the feasibility of the proposed strategy. Full article

With robotic-assisted minimally invasive surgery (RAMIS), patients and surgeons benefit from a reduced incision size and dexterous instruments. However, current robotic surgery platforms lack haptic feedback, which is an essential element of safe operation. Moreover, teleportation control challenges make complex surgical tasks like suturing more time-consuming than those that use manual tools. This paper presents a new force-sensing instrument that semi-automates the suturing task and facilitates teleoperated robotic manipulation. In order to generate the ideal needle insertion trajectory and pass the needle through its curvature, the end-effector mechanism has a rotating degree of freedom. Impedance control was used to provide sensory information about needle–tissue interaction forces to the operator using an indirect force estimation approach based on data-based models. The operator’s motion commands were then regulated using a hyperplanar virtual fixture (VF) designed to maintain the desired distance between the end-effector and tissue surface while avoiding unwanted contact. To construct the geometry of the VF, an optoelectronic sensor-based approach was developed. Based on the experimental investigation of the hyperplane VF methodology, improved needle–tissue interaction force, manipulation accuracy, and task completion times were demonstrated. Finally, experimental validation of the trained force estimation models and the perceived interaction forces by the user was conducted using online data, demonstrating the potential of the developed approach in improving task performance. Full article

Access to graphical information plays a very significant role in today’s world. Access to this information can be particularly limiting for individuals who are blind or visually impaired (BVIs). In this work, we present the design of a low-cost, mobile tactile display that also provides robotic assistance/guidance using haptic virtual fixtures in a shared control paradigm to aid in tactile diagram exploration. This work is part of a larger project intended to improve the ability of BVI users to explore tactile graphics on refreshable displays (particularly exploration time and cognitive load) through the use of robotic assistance/guidance. The particular focus of this paper is to share information related to the design and development of an affordable and compact device that may serve as a solution towards this overall goal. The proposed system uses a small omni-wheeled robot base to allow for smooth and unlimited movements in the 2D plane. Sufficient position and orientation accuracy is obtained by using a low-cost dead reckoning approach that combines data from an optical mouse sensor and inertial measurement unit. A low-cost force-sensing system and an admittance control model are used to allow shared control between the Cobot and the user, with the addition of guidance/virtual fixtures to aid in diagram exploration. Preliminary semi-structured interviews, with four blind or visually impaired participants who were allowed to use the Cobot, found that the system was easy to use and potentially useful for exploring virtual diagrams tactually. Full article

The incomplete constraint induced by multipoint reconfigurable fixturing and the inherently weak rigidity of thin shell parts significantly hinder the stability of flexible fixturing systems. In particular, during the trimming operation, the number of effective locators may change with the progressive separation of the desired shape from that of the blank part, which easily produces the cliff effect (instantaneous dramatic reduction) of the system stiffness. As a result, the location layout becomes a main crux in reality. Regarding this issue, the author herein presents a digital twin-based decision-making methodology to generate reconfigurable fixturing schemes through integrating virtual and physical information. Considering the intrinsic features of the trimming process, such as the time-varying propagation of the system stiffness and the coupling effects of multiattribute process parameters, the hidden Markov model was introduced to cope with reconfigurable fixturing optimization. To achieve fast convergence and seek a feasible solution, local information (where low system rigidity occurs) was extracted and shared to guide the optimization process in a front-running simulation. To demonstrate the presented method, trimming experiments were performed on a large-size compliant workpiece held by a reconfigurable fixturing system that was developed independently by our research group. The experimental results indicate that the proposed method could adaptively iterate out the optimal locating schema and process control reference from the virtual fixturing and trimming simulation to guarantee the time-varying stability of the trimming process in the real world. Clearly, the digital twin-based reconfigurable fixturing planning approach generated a high possibility of building a context-specific, closed-loop decision-making paradigm and allowing the reconfigurable fixturing system to behave in a more adaptable and flexible manner. Full article

This paper presents an integrated scheme based on a mixed reality (MR) and haptic feedback approach for intuitive and immersive teleoperation of robotic welding systems. By incorporating MR technology, the user is fully immersed in a virtual operating space augmented by real-time visual feedback from the robot working space. The proposed robotic tele-welding system features imitative motion mapping from the user’s hand movements to the welding robot motions, and it enables the spatial velocity-based control of the robot tool center point (TCP). The proposed mixed reality virtual fixture (MRVF) integration approach implements hybrid haptic constraints to guide the operator’s hand movements following the conical guidance to effectively align the welding torch for welding and constrain the welding operation within a collision-free area. Onsite welding and tele-welding experiments identify the operational differences between professional and unskilled welders and demonstrate the effectiveness of the proposed MRVF tele-welding framework for novice welders. The MRVF-integrated visual/haptic tele-welding scheme reduced the torch alignment times by 56% and 60% compared to the MRnoVF and baseline cases, with minimized cognitive workload and optimal usability. The MRVF scheme effectively stabilized welders’ hand movements and eliminated undesirable collisions while generating smooth welds. Full article

Background: This in vitro study mainly aimed to compare VARO Guide^® to the surgical guide fabricated by CAD/CAM (NAVI Guide^®) in terms of accuracy and efficacy of the implant surgery held in the dentiform model. Methods: Twenty surgeons, 10 dentists in the beginner group and 10 dentists in the expert group, participated in the study. Each surgeon conducted fully guided surgery in dentiform models twice, once with VARO Guide^® (VG surgery) and the other time with a conventional type of templates, NAVI Guide^® (NG surgery). Based on the superimposition of presurgical and postsurgical STL files, the positional deviations between the virtually planned and actually placed implants and the time spent on presurgical preparation and surgical procedures were estimated and compared. Results: All dimensional deviations were similar between the two groups (p > 0.05), and there was no significant difference between the expert and beginner groups regardless of the guide system. The total procedure time (mean (median)) of the VG surgery (26.33 (28.58) min) was significantly shorter than that of the NG surgery (378.83 (379.35) min; p < 0.05). While the time spent only for the fully guided implant surgery (from the start of the surgical guide sitting onto the dentiform model to the final installation of the implant fixture) was comparable (p > 0.05), the presurgical preparation time spent on virtual implant planning and surgical guide fabrication in the VG surgery (19.63 (20.93) min) was significantly shorter compared to the NG surgery (372.93 (372.95) min; p < 0.05). Conclusions: Regardless of experience, both VG and NG surgery showed reliable positional accuracy; however, the total procedure time and the preparation time were much shorter in the VG surgery compared to the NG surgery. Full article