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Metals, Volume 9, Issue 9

2019 September - 107 articles

Cover Story: The wetting behavior of Ti6Al4V surfaces that were groove-structured by means of femtosecond laser irradiation was investigated. Highly accurate structures with a gap width of 20 µm, a gap depth of 10 µm, and varying strut widths (1–300 µm) were generated and the contact angles in parallel and perpendicular direction were measured using ultrapure water 1, 8, and 15 days after irradiation. All deterministic surfaces showed a strong anisotropic wetting behavior and a pronounced contact angle change over time. The resulting contact angles in the parallel and perpendicular directions were affected by the strut width. The generated anisotropic behavior also clearly depended on the surface chemistry within the gaps. View this paper.
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Articles (107)

  • Article
  • Open Access
14 Citations
5,221 Views
12 Pages

Spectral Characterization of Copper and Iron Sulfide Combustion: A Multivariate Data Analysis Approach for Mineral Identification on the Blend

  • Walter Díaz,
  • Carlos Toro,
  • Eduardo Balladares,
  • Victor Parra,
  • Pablo Coelho,
  • Gonzalo Reyes and
  • Roberto Parra

19 September 2019

The pyrometallurgical processes for primary copper production have only off-line and time-demanding analytical techniques to characterize the in and out streams of the smelting and converting steps. Since these processes are highly exothermic, releva...

  • Article
  • Open Access
23 Citations
4,725 Views
11 Pages

19 September 2019

The corrosion behavior of cemented carbides with binders of different chemical nature (Co and Ni) and carbides with distinct mean grain size (ultrafine and coarse) was studied. The investigation also included corrosion media (acidic and neutral solut...

  • Article
  • Open Access
12 Citations
5,558 Views
14 Pages

19 September 2019

Tensile testing on ductile iron GJS 400 with different microstructures produced through four different cooling rates was performed in order to investigate the relevance of the microstructure’s parameters on its plastic behaviour. Tensile flow c...

  • Article
  • Open Access
36 Citations
7,605 Views
28 Pages

19 September 2019

To reduce weight and improve overall performance of the industrial welding robot, light-weight design using the finite element method and structural topological optimization is presented in this paper. The work analyzed an upper arm of an industrial...

  • Article
  • Open Access
7 Citations
5,191 Views
17 Pages

Analysis, Validation and Optimization of the Multi-Stage Sequential Wiredrawing Process of EN AW-1370 Aluminium

  • Óscar Rodríguez-Alabanda,
  • Pablo E. Romero,
  • Esther Molero and
  • Guillermo Guerrero-Vaca

19 September 2019

For the wiredrawing of aluminium, the initial wire rod is obtained by continuous inverted casting. The raw geometry is industrially processed in a linear multi-step wiredrawing sequence to obtain a wire that is commonly used for the manufacture of el...

  • Article
  • Open Access
12 Citations
3,994 Views
16 Pages

Oxidative Leaching of Zinc and Alkalis from Iron Blast Furnace Sludge

  • Ma. de Jesus Soria-Aguilar,
  • Gloria Ivone Davila-Pulido,
  • Francisco Raul Carrillo-Pedroza,
  • Adrian Amilcare Gonzalez-Ibarra,
  • Nallely Picazo-Rodriguez,
  • Felipe de Jesus Lopez-Saucedo and
  • Juan Ramos-Cano

18 September 2019

The sludge from a wet-off gas cleaning system of the iron blast furnace (BF) contains significant amounts of iron; however, they cannot be recycled due to their high content of zinc and alkalis. These compounds are detrimental to the optimal performa...

  • Article
  • Open Access
13 Citations
5,381 Views
12 Pages

18 September 2019

The purpose of the present study is three-fold. Firstly, it attempts to describe the bake hardening (BH) behavior of selected interstitial free (IF) and dual phase (DP) steels. Secondly, it predicts the BH behavior of the IF DX 51D and DP 500 HCT 590...

  • Article
  • Open Access
9 Citations
3,802 Views
11 Pages

Dynamic Mechanical Relaxation in LaCe-Based Metallic Glasses: Influence of the Chemical Composition

  • Minna Liu,
  • Jichao Qiao,
  • Qi Hao,
  • Yinghong Chen,
  • Yao Yao,
  • Daniel Crespo and
  • Jean-Marc Pelletier

17 September 2019

The mechanical relaxation behavior of the (La0.5Ce0.5)65Al10(CoxCu1−x)25 at% (x = 0, 0.2, 0.4, 0.6, and 0.8) metallic glasses was probed by dynamic mechanical analysis. The intensity of the secondary β relaxation increases along with the C...

  • Article
  • Open Access
7 Citations
4,295 Views
15 Pages

Online Tool Wear Monitoring by the Analysis of Cutting Forces in Transient State for Dry Machining of Ti6Al4V Alloy

  • Yezika Sánchez Hernández,
  • F. Javier Trujillo Vilches,
  • Carolina Bermudo Gamboa and
  • Lorenzo Sevilla Hurtado

17 September 2019

In this work, the analysis of the cutting speed and feed rate influence on tool wear and cutting forces in Ti6Al4V alloy dry machining is presented. The study has been focused on the machining in a transient state. The tool wear mechanisms, tool wear...

  • Article
  • Open Access
40 Citations
4,599 Views
12 Pages

17 September 2019

UNS S32707 hyper-duplex stainless steel (HDSS) parts with complex shapes for ocean engineering were prepared by selective laser melting (SLM) process. In the process of SLM, the balance between austenite and ferrite was undermined due to the high mel...

  • Article
  • Open Access
7 Citations
9,577 Views
18 Pages

Modelling of Mass and Thermal Balance and Simulation of Iron Sintering Process with Biomass

  • Jaroslav Legemza,
  • Mária Fröhlichová,
  • Róbert Findorák and
  • Martina Džupková

16 September 2019

This paper specifies the mathematical and physical modelling of the iron sintering process in laboratory conditions. The aim is to get the simplest approach (using thermodynamic software “HSC Chemistry”, version 9, Outokumpu Research Oy,...

  • Article
  • Open Access
8 Citations
4,866 Views
33 Pages

16 September 2019

The localized surface plasmon resonance (LSPR) of noble metal nanoparticles (NPs) has become an important research topic in various fields and can be systematically tuned to obtain the desired device performance through the appropriate structural and...

  • Article
  • Open Access
17 Citations
4,555 Views
22 Pages

15 September 2019

The double pulsed gas metal arc welding (DP-GMAW) process has been effectively employed to realize joining of steel plates and obtain weld bead surfaces with high quality fish scale ripples. In this work, a DP-GMAW process based on robot operation us...

  • Article
  • Open Access
11 Citations
4,381 Views
14 Pages

Development of a High Strength Mg-9Li Alloy via Multi-Pass ECAP and Post-Rolling

  • Edwin Eyram Klu,
  • Dan Song,
  • Chen Li,
  • Guowei Wang,
  • Zhikai Zhou,
  • Bo Gao,
  • Jiapeng Sun,
  • Aibin Ma and
  • Jinghua Jiang

14 September 2019

In this study, a high-strength Mg-9Li alloy was developed via multi-pass equal-channel-angular-pressing (ECAP) and post rolling, of which the yield tensile stress (YTS) and ultimate tensile stress (UTS) were 166 MPa and 174 MPa representing about 219...

  • Article
  • Open Access
2 Citations
2,916 Views
11 Pages

12 September 2019

A double reinforced layer on an aluminum alloy surface was produced using friction stir processing (FSP) by adding 34CrNiMo6 powder into Al (AA2024) substrate for better wear resistance and gradient transitions. The microstructures of the composites...

  • Article
  • Open Access
23 Citations
5,038 Views
18 Pages

Model-Based Analysis of Factors Affecting the Burden Layer Structure in the Blast Furnace Shaft

  • Haifeng Li,
  • Henrik Saxén,
  • Weiqiang Liu,
  • Zongshu Zou and
  • Lei Shao

12 September 2019

The distribution of burden layers in an ironmaking blast furnace strongly influences the conditions in the upper part of the process. The bed permeability largely depends on the distribution of ore and coke in the lumpy zone, which affects the radial...

  • Review
  • Open Access
169 Citations
16,094 Views
26 Pages

Additive Manufacturing of Customized Metallic Orthopedic Implants: Materials, Structures, and Surface Modifications

  • Long Bai,
  • Cheng Gong,
  • Xiaohong Chen,
  • Yuanxi Sun,
  • Junfang Zhang,
  • Lecai Cai,
  • Shengyan Zhu and
  • Sheng Quan Xie

12 September 2019

Metals have been used for orthopedic implants for a long time due to their excellent mechanical properties. With the rapid development of additive manufacturing (AM) technology, studying customized implants with complex microstructures for patients h...

  • Article
  • Open Access
34 Citations
5,616 Views
13 Pages

12 September 2019

In this paper, the uniaxial loading–unloading–reloading (LUR) tensile test was conducted to determine the elastic modulus depending on the plastic pre-strain. To obtain the material parameters and parameter of Yoshida-Uemori’s kinem...

  • Article
  • Open Access
15 Citations
4,647 Views
12 Pages

12 September 2019

Arc brazing of zinc-coated steel (EG, Electro-galvanized steel) using Cu-3 wt%Si filler metal was performed. The influence of arc current and brazing speed on the bonding properties of the joint, such as bead characteristics, arc penetration, joint h...

  • Article
  • Open Access
6 Citations
4,643 Views
18 Pages

12 September 2019

Within the framework of the project "ELOBEV" (research of electrolytic coating systems for joining elements made of high-strength materials) funded by the Federal Ministry of Education and Research, a test methodology for the assessment of the danger...

  • Article
  • Open Access
7 Citations
4,602 Views
11 Pages

Effect of Nonmetallic Inclusions on Fatigue Properties of Superelastic Ti-Ni Fine Wire

  • Fumiyoshi Yamashita,
  • Yasunori Ide,
  • Suguru Kato,
  • Kyosuke Ueda,
  • Takayuki Narushima,
  • Sumio Kise,
  • Kouji Ishikawa and
  • Minoru Nishida

11 September 2019

This study investigated the effects of the types and length of nonmetallic inclusions on fatigue properties in rotating bending fatigue testing of Ti-Ni alloy fine wire. It was fabricated to include titanium carbides Ti(C,O) and titanium oxides Ti4Ni...

  • Feature Paper
  • Article
  • Open Access
10 Citations
3,418 Views
12 Pages

11 September 2019

Al matrix nanocomposites are interestingly employed in the automotive, military, aerospace and electronics packaging industries. In this study, Graphene Nanoplatelets (GNPs) reinforced AlSi10Mg nanocomposites were produced via powder metallurgy. The...

  • Article
  • Open Access
3 Citations
2,693 Views
14 Pages

Microstructure and Mechanical Performance of the DD98M-DD98M Single Crystal Superalloy Joints Brazed Using a Pd-Si Composite Filler

  • Chunjie Qin,
  • Haitao Xu,
  • Zhengqiang Zhou,
  • Yanming He,
  • Chuanyang Lu,
  • Ke Gao,
  • Wenjian Zheng,
  • Jianguo Yang,
  • Donghong Wang and
  • Zengliang Gao
  • + 1 author

11 September 2019

In this work, the DD98M single crystal superalloys were brazed to themselves using a Pd-Si composite filler. The effect of brazing temperature and soaking time on the microstructure and mechanical behavior of the joints was studied. The microstructur...

  • Article
  • Open Access
17 Citations
3,938 Views
18 Pages

Porous Titanium Surfaces to Control Bacteria Growth: Mechanical Properties and Sulfonated Polyetheretherketone Coatings as Antibiofouling Approaches

  • Ana M. Beltrán,
  • Ana Civantos,
  • Cristina Dominguez-Trujillo,
  • Rocío Moriche,
  • José A. Rodríguez-Ortiz,
  • Francisco García-Moreno,
  • Thomas J. Webster,
  • Paul H. Kamm,
  • Andrea Mesa Restrepo and
  • Yadir Torres

10 September 2019

Here, titanium porous substrates were fabricated by a space holder technique. The relationship between microstructural characteristics (pore equivalent diameter, mean free-path between pores, roughness and contact surface), mechanical properties (You...

  • Article
  • Open Access
13 Citations
6,577 Views
13 Pages

On the Grain Growth Kinetics of a Low Density Steel

  • Daniel M. Field,
  • Krista R. Limmer and
  • Billy C. Hornbuckle

10 September 2019

The grain growth kinetics of an age-hardenable Fe-Mn-Al-C steel were investigated. Kinetics of grain growth were determined between 1173 and 1348 K (900–1075 °C) to obtain a range of grain sizes from 30 to 475 μm. It was found that grain...

  • Article
  • Open Access
4 Citations
3,303 Views
15 Pages

Kinetics of MgO Reduction in CaO-Al2O3-MgO Slag by Al in Liquid Fe

  • Chengsong Liu,
  • Xiaoqin Liu,
  • Xiaoliu Yang,
  • Hua Zhang and
  • Ming Zhong

10 September 2019

Kinetics analysis without fully taking into account the effect of mass transport in slag phase on MgO reduction by Al in liquid steel would lead to overestimation of Mg pickup by steel and driving force of the reaction. Two rate models considering ma...

  • Article
  • Open Access
37 Citations
5,773 Views
12 Pages

9 September 2019

Tungsten heavy alloy composite was developed by using novel CoCrFeMnNi high-entropy alloy as the binder/reinforcement phase. Elemental tungsten (W) powder and mechanically alloyed CoCrFeMnNi high-entropy alloy were mixed gently in high energy ball mi...

  • Article
  • Open Access
5 Citations
3,051 Views
12 Pages

9 September 2019

While the solidification macrostructure of continuous cast billets is an important factor influencing the final performance and rolling yield of oil casing steel, the continuous casting process parameters have a direct influence on the solidification...

  • Article
  • Open Access
13 Citations
4,139 Views
13 Pages

9 September 2019

The presence of heavy metals in sewage sludge not only affects the performance of sludge anaerobic digestion process but also restricts the land application of treated sewage sludge. Therefore, a fungi-mediated bioleaching process for simultaneous me...

  • Article
  • Open Access
15 Citations
4,037 Views
14 Pages

Effect of Gallium Content and Heat Treatment on the Microstructure and Corrosion Rate of Magnesium Binary Alloys

  • Anabel A. Hernández-Cortés,
  • José C. Escobedo-Bocardo,
  • Dora A. Cortés-Hernández and
  • José M. Almanza-Robles

7 September 2019

The microstructure and corrosion rate of as-cast and heat-treated binary Mg-Ga alloys with gallium content ranging from 0.375 to 1.5 wt. % were investigated. The corrosion rate was determined by the weight loss method using a simulated body fluid (SB...

  • Article
  • Open Access
18 Citations
5,415 Views
11 Pages

7 September 2019

Organic-inorganic halide perovskite materials are considered excellent active layers in the fabrication of highly efficient and low-cost photovoltaic devices. This contribution demonstrates that rapid and low-temperature air-plasma treatment of mixed...

  • Article
  • Open Access
10 Citations
4,669 Views
9 Pages

Nanoscale Hierarchical Structure of Twins in Nanograins Embedded with Twins and the Strengthening Effect

  • Haochun Tang,
  • Tso-Fu Mark Chang,
  • Yaw-Wang Chai,
  • Chun-Yi Chen,
  • Takashi Nagoshi,
  • Daisuke Yamane,
  • Hiroyuki Ito,
  • Katsuyuki Machida,
  • Kazuya Masu and
  • Masato Sone

6 September 2019

Hierarchical structures of 20 nm grains embedded with twins are realized in electrodeposited Au–Cu alloys. The electrodeposition method allows refinement of the average grain size to 20 nm order, and the alloying stabilizes the nanoscale grain...

  • Article
  • Open Access
44 Citations
7,666 Views
11 Pages

6 September 2019

The aim of this paper was to compare the tribological properties of a deep drawing quality steel sheet using the three commonly used friction tests, i.e., the strip drawing test, draw bead test, and bending under tension test. All tests have been car...

  • Article
  • Open Access
12 Citations
3,458 Views
14 Pages

Sustainable High-Speed Finishing Turning of Haynes 282 Using Carbide Tools in Dry Conditions

  • Antonio Díaz-Álvarez,
  • José Díaz-Álvarez,
  • José Luis Cantero and
  • Henar Miguélez

6 September 2019

Nickel-based superalloys exhibit an exceptional combination of corrosion resistance, enhanced mechanical properties at high temperatures, and thermal stability. The mechanical behavior of nickel-based superalloys depends on the grain size and the pre...

  • Article
  • Open Access
22 Citations
5,897 Views
12 Pages

Comparison of Hot Cracking Susceptibility of TIG and Laser Beam Welded Alloy 718 by Varestraint Testing

  • Pedro Alvarez,
  • Lexuri Vázquez,
  • Noelia Ruiz,
  • Pedro Rodríguez,
  • Ana Magaña,
  • Andrea Niklas and
  • Fernando Santos

5 September 2019

Reduced hot cracking susceptibility is essential to ensure the flawless manufacturing of nickel superalloys typically employed in welded aircraft engine structures. The hot cracking of precipitation strengthened alloy 718 mainly depends on chemical c...

  • Article
  • Open Access
6 Citations
3,165 Views
16 Pages

5 September 2019

In this paper, a two-step method, rapid-flow mixing followed by high-pressure compositing was used to prepare a macro-ZTA (ZrO2-toughened Al2O3) particles reinforced high chromium cast iron (HCCI) matrix composite. The method is based on the squeeze...

  • Article
  • Open Access
2,577 Views
16 Pages

4 September 2019

Ti/C blended powder is commonly employed as an initiating combustion agent for preparing calcium aluminate; a dedicated test system is exploited for real-time examining of the heat release of Ti/C blended powder during combustion under atmosphere con...

  • Article
  • Open Access
8 Citations
2,984 Views
14 Pages

4 September 2019

In this study, castings of TiC nanoparticle reinforced 2219 aluminum matrix composites with different TiC nanoparticle contents (0, 0.5, 0.9, 1.3, and 1.7 wt.%) prepared using an ultrasound-assisted stirring technology were deformed by multidirection...

  • Article
  • Open Access
24 Citations
4,206 Views
17 Pages

Steel/Slag Interface Behavior under Multifunction Electromagnetic Driving in a Continuous Casting Slab Mold

  • Xiaohui Sun,
  • Bin Li,
  • Haibiao Lu,
  • Yunbo Zhong,
  • Zhongming Ren and
  • Zuosheng Lei

4 September 2019

The transient numerical model combined with the volume of fluid (VOF) approach is employed to investigate the steel/slag interface behavior under multifunction electromagnetic driving in a continuous casting slab mold. Here, electromagnetic stirring...

  • Feature Paper
  • Article
  • Open Access
23 Citations
5,330 Views
13 Pages

Effect of Alternating Magnetic Field on the Fatigue Behaviour of EN8 Steel and 2014-T6 Aluminium Alloy

  • Sufyan Akram,
  • Anatolii Babutskyi,
  • Andreas Chrysanthou,
  • Diogo Montalvão and
  • Nada Pizurova

4 September 2019

The application of an alternating magnetic field (0.54 T) was observed to lead to an improvement in the fatigue endurance and an increase in Vickers microhardness and tensile strength of both EN8 steel and AA2014-T6 alloy. Fractography using scanning...

  • Article
  • Open Access
11 Citations
3,816 Views
10 Pages

Study on Non-Isothermal Transformation of Ti-6Al-4V in Solution Heating Stage

  • Hui Yu,
  • Wei Li,
  • Haibei Zou,
  • Songsong Li,
  • Tongguang Zhai and
  • Ligang Liu

3 September 2019

In order to understand the non-isothermal transformation behavior of Ti-6Al-4V titanium alloy in the continuous heating stage of solution treatment, thermal dilatometry tests with heating rates of 0.1~0.8 °C/s were designed. The conversion betwee...

  • Article
  • Open Access
31 Citations
5,949 Views
7 Pages

3 September 2019

This paper investigates a failure in convection section tubes of a gas heater unit in a petrochemical plant. Tubes are made of AISI 304 stainless steel. The failure is reported after 5 years of service at working temperature 500 °C. The failure i...

  • Article
  • Open Access
3 Citations
3,397 Views
12 Pages

3 September 2019

Al–8Zn–2.5Mg–1Cu alloy casting blocks were subjected to homogenization and annealing. The treated blocks were then held at different temperatures and forged in different dies to obtain 20 mm-thick plates. After T73 heat treatment, t...

  • Article
  • Open Access
4 Citations
3,034 Views
9 Pages

3 September 2019

In this study, the Cu–Te alloy ribbons containing nanocrystalline structures were prepared by melt spinning (MS), and were composed of Cu2−xTe, Cu2Te, Cu3−xTe, and CuTe phases. Crystal grains on both sides of the ribbons were unifor...

  • Article
  • Open Access
23 Citations
5,113 Views
16 Pages

3 September 2019

The application of AISI 304 austenitic stainless steel in various industrial fields has been greatly increased, but poor machinability classifies AISI 304 as a difficult-to-cut material. This study investigated the tool wear, surface topography, and...

  • Article
  • Open Access
11 Citations
3,818 Views
16 Pages

3 September 2019

Magnesium has a good strength-to-weight ratio. As a result, magnesium alloys are gradually becoming an integral part of lightweight designs that are especially important to the automotive and aerospace industries. The magnesium alloy AZ31 is particul...

  • Review
  • Open Access
75 Citations
26,876 Views
16 Pages

3 September 2019

The treatment of laterites has been a research hotspot in extractive metallurgy over the past decades. Industrially, the pyrometallurgical treatment of laterites is mostly accomplished with a well-established method, namely, the rotary kiln–ele...

  • Article
  • Open Access
33 Citations
4,628 Views
13 Pages

Effect of Build Orientation on the Corrosion Behavior and Mechanical Properties of Selective Laser Melted Ti-6Al-4V

  • Qingxuan Sui,
  • Peizhen Li,
  • Kunlun Wang,
  • Xiaotian Yin,
  • Lingyu Liu,
  • Yuying Zhang,
  • Qingxia Zhang,
  • Shenghai Wang and
  • Li Wang

3 September 2019

Ti-6Al-4V alloys with different build orientations have been fabricated by selective laser melting (SLM). The corrosion behavior and mechanical properties have been studied. Investigation of microstructures were characterized by optical microscopy (O...

  • Article
  • Open Access
15 Citations
4,267 Views
16 Pages

Effect of Niobium Addition on the High-Temperature Oxidation Behavior of 22Cr25NiWCoCu Stainless Steel in Air

  • Sheng-Yao Huang,
  • Wen-Ta Tsai,
  • Yeong-Tsuen Pan,
  • Jui-Chao Kuo,
  • Hsien-Wei Chen and
  • Dong-Yih Lin

3 September 2019

The oxidation behavior of 22Cr25NiWCoCu stainless steel with 0–0.86 wt.% Nb addition was investigated at 900 °C in air. With an increase in Nb addition, the volume fraction and average particle size of Nb (C, N) increased, but the grain siz...

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Metals - ISSN 2075-4701