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Metals, Volume 15, Issue 7

2025 July - 133 articles

Cover Story: This work combines Li–Al layered double hydroxides (LDHs) with triethylenetetramine (TETA) inhibitors to form an efficient corrosion protection system on Mg alloy AZ31. TETA modification significantly improved the durability of Li–Al LDHs coatings, addressing the short-term protection limitation of standalone Li–Al LDHs. Furthermore, TETA exhibits strong adsorption on Li–Al LDHs layers, particularly at coating defects, enabling rapid barrier formation. This inorganic–organic hybrid design achieves defect compensation and enhanced protective barriers. View this paper
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Articles (133)

  • Article
  • Open Access
1,139 Views
15 Pages

Phase Transformations During Heat Treatment of a CPM AISI M4 Steel

  • Maribel L. Saucedo-Muñoz,
  • Valeria Miranda-Lopez,
  • Felipe Hernandez-Santiago,
  • Carlos Ferreira-Palma and
  • Victor M. Lopez-Hirata

21 July 2025

The phase transformations of Crucible Particle Metallurgy (CPM) American Iron and Steel Institute (AISI) M4 steel were studied during heat treatments using a CALPHAD-based method. The calculated results were compared with experimental observations. T...

  • Article
  • Open Access
1 Citations
1,078 Views
27 Pages

Corrosion Stability and Biological Activity of Anodized cpTi for Dental Application

  • Aleksandra S. Popović,
  • Minja Miličić Lazić,
  • Dijana Mitić,
  • Lazar Rakočević,
  • Dragana Jugović,
  • Predrag Živković and
  • Branimir N. Grgur

21 July 2025

The anodic oxidation of titanium implants is a practical, cost-effective method to enhance implant success, especially due to rising hypersensitivity concerns. This study investigated the electrochemical behavior, surface characteristics, and biocomp...

  • Article
  • Open Access
1,089 Views
11 Pages

21 July 2025

Residual stresses generated during the casting process significantly affect the reliability of the final product, making accurate prediction and analysis of these stresses crucial. In particular, to minimize the difference between simulation results...

  • Article
  • Open Access
748 Views
14 Pages

Efficient Flotation Separation of Antimonate Minerals from Quartz Using Sodium Dodecyl Sulfonate as Collector

  • Feng Jiang,
  • Pengyuan Wang,
  • Jiaxing Qi,
  • Wei Sun,
  • Yulin Zhou,
  • Weishang Zhao,
  • Shuai He,
  • Yuanjia Luo and
  • Honghu Tang

21 July 2025

The efficient separation of antimonate minerals from quartz remains a significant challenge in mineral processing due to their similar surface properties and strong hydrophilicity. This study explored the application of sodium dodecyl sulfonate (SDS)...

  • Article
  • Open Access
2 Citations
979 Views
17 Pages

21 July 2025

This study investigates the microstructural evolution, mechanical behavior, and electrochemical performance of CoCrFeNiNb and CoCrFeNiV HEAs fabricated via mechanical alloying and spark plasma sintering. Microstructural analyses reveal that the alloy...

  • Article
  • Open Access
985 Views
14 Pages

Selective Oxidation Depression of Copper-Activated Sphalerite by H2O2 During Chalcopyrite Flotation

  • Peiqiang Fan,
  • Xiong Tong,
  • Xian Xie,
  • Qiang Song,
  • Yuanlin Ma,
  • Bin Han,
  • Haitao Fu and
  • Zhiming Lu

21 July 2025

Using hydrogen peroxide (H2O2), a simple and easily accessible reagent, as a selective depressant, flotation separation experiments of chalcopyrite and copper-activated sphalerite were conducted. The micro-flotation tests of single minerals indicated...

  • Article
  • Open Access
2 Citations
1,408 Views
22 Pages

20 July 2025

Additive manufacturing (AM), particularly laser powder bed fusion (L-PBF), provides unmatched design flexibility for creating intricate steel structures with minimal post-processing. However, adopting L-PBF for high-performance applications is diffic...

  • Article
  • Open Access
4,894 Views
22 Pages

20 July 2025

In the industrial practice of metal forming, the consistent and reasonable characterization of the material behavior under the coupling effect of strain, strain rate, and temperature on the material flow stress is very important for the design and op...

  • Article
  • Open Access
1,308 Views
19 Pages

Corrosion Inhibition of C38 Steel in 1 M HCl Using Benzoxazole-2-Thione: Electrochemical, SEM-EDX, and Theoretical Studies

  • Mohamed Omari,
  • Khalid Bouiti,
  • Said Jebbari,
  • Nabil Lahrache,
  • Ali Barhoumi,
  • Najoua Labjar,
  • Souad El Hajjaji,
  • Mahado Said-Ahmed,
  • Mounim Lebrini and
  • Abdessamad Tounsi
  • + 2 authors

19 July 2025

This study explores the corrosion inhibition of C38 steel in a 1 M hydrochloric acid (HCl) solution using a novel benzoxazole-2-thione compound. The inhibitor was synthesized and structurally characterized by both 1H NMR (DMSO-d6/TMS) and 13C NMR spe...

  • Article
  • Open Access
2 Citations
1,074 Views
14 Pages

Weld Formation and Characteristics of Hot-Wire Laser Welding in Aluminum Alloy Narrow-Gap Joints

  • Jukkapun Greebmalai,
  • Shun Sadasue,
  • Keita Marumoto,
  • Eakkachai Warinsiriruk and
  • Motomichi Yamamoto

18 July 2025

This study joins a 20 mm thick 5000-series aluminum alloy using hot-wire insertion combined with narrow-gap laser welding to evaluate the feasibility and welding characteristics of this technique. The findings indicate that weld formation is primaril...

  • Article
  • Open Access
879 Views
12 Pages

18 July 2025

The structural, elastic, electronic, magnetic, and half-metallic properties of full-Heusler Fe2LiSi and Fe2LiGe compounds were investigated using first-principles calculations. Among the studied configurations, the cubic XA structures in the ferromag...

  • Article
  • Open Access
1,208 Views
22 Pages

Impact of Multiple-Laser Processing on the Low-Cycle Fatigue Behaviour of Laser-Powder Bed Fused AlSi10Mg Alloy

  • Arun Prasanth Nagalingam,
  • Erkan Bugra Tureyen,
  • Abdul Haque,
  • Adrian Sharman,
  • Ozgur Poyraz,
  • Evren Yasa and
  • James Hughes

18 July 2025

Multi-laser processing is increasingly adopted in laser powder bed fusion (L-PBF) to improve productivity and enable the fabrication of larger components, but its impact on part quality and performance remains a critical concern. This study investiga...

  • Article
  • Open Access
1 Citations
1,011 Views
17 Pages

18 July 2025

The titanium matrix composites (TMCs) fabricated via Directed Energy Deposition (DED) effectively overcome the issue of coarse columnar grains typically observed in additively manufactured titanium alloys. In this study, systematic annealing heat tre...

  • Article
  • Open Access
1 Citations
1,482 Views
16 Pages

18 July 2025

The oxygen blast furnace (OBF) process presents a promising low-carbon pathway for the smelting of vanadium–titanium magnetite (VTM). This study develops an innovative mathematical model based on mass and heat balance principles, specifically t...

  • Article
  • Open Access
1,043 Views
14 Pages

17 July 2025

This study explores the feasibility of generating a globular microstructure in situ during the thixotropic 3D printing of the EN AW-4043 alloy, starting from a conventional cold-rolled wire. Thermodynamic simulations using Thermo-Calc software were f...

  • Article
  • Open Access
1 Citations
716 Views
35 Pages

16 July 2025

In a previous article, an estimation procedure for calculating the liquidus and solidus lines of binary equilibrium phase diagrams was presented. In this article, keeping the thermodynamic basics, the estimation method for the approximate calculation...

  • Article
  • Open Access
892 Views
13 Pages

16 July 2025

S355NL structural steel is extensively employed in bridges, ships, and power station equipment owing to its excellent tensile strength, weldability, and low-temperature toughness. However, pronounced fluctuations in its Charpy impact energy at low te...

  • Article
  • Open Access
1 Citations
715 Views
16 Pages

Optimizing High-Al2O3 Limonite Pellet Performance: The Critical Role of Basicity in Consolidation and Reduction

  • Yufeng Guo,
  • Yixi Zhang,
  • Feng Chen,
  • Shuai Wang,
  • Lingzhi Yang,
  • Yanqin Xie and
  • Xinyao Xia

16 July 2025

With the gradual depletion of high-quality iron ore resources, global steel enterprises have shifted their focus to low-grade, high-impurity iron ores. Using low-grade iron ore to produce pellets for blast furnaces is crucial for companies to control...

  • Article
  • Open Access
902 Views
14 Pages

Erosion of AISI 4340 and AISI 8620 Steels with High Ductility Caused by SiC Particles

  • Juan R. Laguna-Camacho,
  • Ezequiel A. Gallardo-Hernández,
  • Manuel Vite-Torres,
  • Celia M. Calderón-Ramón,
  • Víctor Velázquez-Martínez,
  • Silvia M. Sánchez-Yáñez and
  • Karla I. Zermeño-De Lojo

16 July 2025

In this study, solid particle erosion tests were conducted to evaluate the resistance of AISI 4340 (EN24) and 8620 alloy steels against silicon carbide (SiC). These steels were selected due to their high hardness, yield strength (σy), ultimate...

  • Review
  • Open Access
4 Citations
2,411 Views
17 Pages

15 July 2025

As in the case with other metals, tungsten is an element with a number of uses in different fields, which is why its recovery from both primary and secondary materials continues to be of great interest. Various hydrometallurgical processes, considere...

  • Article
  • Open Access
751 Views
25 Pages

15 July 2025

This study focuses on S32654 super austenitic stainless steel (SASS) and systematically characterizes the morphology of the sigma (σ) phase and the segregation behavior of alloying elements in its as-cast microstructure. High-temperature confoc...

  • Article
  • Open Access
1,630 Views
18 Pages

15 July 2025

The weight reduction is a key objective in modern engineering, particularly in the automotive industry, to enhance vehicle performance and reduce the carbon footprint. In this context aluminum alloys are widely used in structural automotive applicati...

  • Article
  • Open Access
1 Citations
725 Views
13 Pages

Experimental Study on the Parameter Optimization of an Ultra-High-Pressure Water Jet for Grade-A Marine Steel Based on Surface Roughness

  • Wuyang Shan,
  • Yupeng Cao,
  • Weidong Shi,
  • Zhengang Wang,
  • Qingbo Zhang,
  • Yongfei Yang and
  • Rui Zhou

15 July 2025

The selection of process parameters for an ultra-high-pressure water jet directly affects the adhesion ability of the subsequent coating on the ship’s surface. This study investigates the effect of jet pressure, standoff distance, and nozzle tr...

  • Article
  • Open Access
575 Views
17 Pages

14 July 2025

This contribution compares various theories dealing with the assessment of dislocation density in metals subjected to different straining levels. The paper examines both substructure development and the evolution of dislocation densities in 1xxx, 5xx...

  • Article
  • Open Access
1 Citations
617 Views
18 Pages

14 July 2025

In this paper, a new mechanical vibration technology applied to continuous casting production is studied, which is used to break the dendrite at the solidification front, expand the equiaxed dendrite zone, and improve the center quality of the billet...

  • Review
  • Open Access
3 Citations
4,338 Views
33 Pages

Composition Optimization in Alloy Design for Nickel-Based Single Crystal Superalloy: A Review

  • Yu Zhou,
  • Xinbao Zhao,
  • Yunpeng Fan,
  • Quanzhao Yue,
  • Wanshun Xia,
  • Qinghai Pan,
  • Yuan Cheng,
  • Weiqi Li,
  • Yuefeng Gu and
  • Ze Zhang

13 July 2025

This article presents a review of the composition optimization progress of nickel-based single crystal (SC) superalloy design in recent years in order to obtain better high-temperature performance for the development of the aviation industry. The inf...

  • Article
  • Open Access
664 Views
16 Pages

13 July 2025

This paper primarily investigates the response and failure behavior of 6063-T5 aluminum alloy square tubes with varying outer side lengths under symmetric curvature-controlled cyclic bending in different bending directions. The response is characteri...

  • Article
  • Open Access
1 Citations
1,316 Views
16 Pages

Effect of the Heat Affected Zone Hardness Reduction on the Tensile Properties of GMAW Press Hardening Automotive Steel

  • Alfredo E. Molina-Castillo,
  • Enrique A. López-Baltazar,
  • Francisco Alvarado-Hernández,
  • Salvador Gómez-Jiménez,
  • J. Roberto Espinosa-Lumbreras,
  • José Jorge Ruiz Mondragón and
  • Víctor H. Baltazar-Hernández

13 July 2025

An ultra-high-strength press-hardening steel (PHS) and a high-strength dual-phase steel (DP) were butt-joined by the gas metal arc welding (GMAW) process, aiming to assess the effects of a high heat input welding process on the structure-property rel...

  • Article
  • Open Access
3 Citations
1,405 Views
24 Pages

Modeling Mechanical Properties of Industrial C-Mn Cast Steels Using Artificial Neural Networks

  • Saurabh Tiwari,
  • Seongjun Heo,
  • Nokeun Park and
  • Nagireddy Gari S. Reddy

12 July 2025

This study develops a comprehensive artificial neural network (ANN) model for predicting the mechanical properties of carbon–manganese cast steel, specifically, the yield strength (YS), tensile strength (TS), elongation (El), and reduction of a...

  • Article
  • Open Access
1 Citations
1,258 Views
24 Pages

Effect of Thermomechanical Processing on Porosity Evolution and Mechanical Properties of L-PBF AISI 316L Stainless Steel

  • Patrik Petroušek,
  • Róbert Kočiško,
  • Andrea Kasperkevičová,
  • Dávid Csík and
  • Róbert Džunda

12 July 2025

Thermomechanical processing has a significant impact on the porosity and mechanical properties of AISI 316L stainless steel produced by laser powder bed fusion (L-PBF). This work evaluated the effect of three heat treatment conditions: as-built (HT0)...

  • Article
  • Open Access
665 Views
22 Pages

11 July 2025

A novel approach to estimating the absorbed energy (toughness) in a uniaxial tensile test with only knowledge of the microstructure is presented. The flow behavior of each Dual-Phase (DP) steel grade is predicted using idealized Representative Volume...

  • Article
  • Open Access
1 Citations
757 Views
12 Pages

11 July 2025

Additively manufactured (AM) parts have been applied in many areas with the risk of cavitation erosion (CE), and pores are common defects in AM metals. However, the role of pores in CE is still unclear, and a systematic investigation is needed. In th...

  • Article
  • Open Access
2 Citations
757 Views
22 Pages

Numerical Analysis of Aspect Ratio Effects on the Mechanical Behavior of Perforated Steel Plates

  • Thiago da Silveira,
  • Eduardo Araujo Crestani,
  • Elizaldo Domingues dos Santos and
  • Liércio André Isoldi

11 July 2025

Thin plates are commonly used in mechanical structures such as ship hulls, offshore platforms, aircraft, automobiles, and bridges. When subjected to in-plane compressive loads, these structures may experience buckling. In some applications, perforati...

  • Article
  • Open Access
1 Citations
1,082 Views
27 Pages

11 July 2025

The initiation of ductile fractures in medium-strength AW5754 and high-strength AW6082 aluminum alloys at different quasi-static strain rates and under multiaxial stress states was investigated through a series of tensile tests using various specimen...

  • Review
  • Open Access
1 Citations
1,442 Views
19 Pages

Grain Boundary Engineering for Reversible Zn Anodes in Rechargeable Aqueous Zn-Ion Batteries

  • Yu-Xuan Liu,
  • Jun-Zhe Wang,
  • Lei Cao,
  • Hao Wang,
  • Zhen-Yu Cheng,
  • Li-Feng Zhou and
  • Tao Du

11 July 2025

Rechargeable aqueous zinc-ion batteries (AZIBs) have garnered significant research attention in the energy storage field owing to their inherent safety, cost-effectiveness, and environmental sustainability. Nevertheless, critical challenges associate...

  • Article
  • Open Access
966 Views
17 Pages

11 July 2025

This study provides a comprehensive analysis of the fatigue cracking behavior of super martensitic stainless steel in air and water environments, highlighting the critical influence of environmental factors on its mechanical properties. By examining...

  • Article
  • Open Access
700 Views
14 Pages

10 July 2025

Natural magnetite ore is commonly used to produce oxidized pellets as the raw material for blast furnace ironmaking. The drying of green pellets significantly affects the quality of oxidized pellets. However, the drying process in the traveling grate...

  • Article
  • Open Access
966 Views
12 Pages

10 July 2025

The solid solution cooling heat treatment of powder, high-temperature alloys is a crucial part of the process for ensuring the strength of materials during the forging processing. The influence of the γ′ phase and other microstructures in...

  • Article
  • Open Access
672 Views
23 Pages

Comparison of Fatigue Property Estimation Methods with Physical Test Data

  • Sebastian Raczek,
  • Adam Niesłony,
  • Krzysztof Kluger and
  • Tomasz Łukasik

9 July 2025

Cost reduction has always been a high priority target in modern management. Concentrating on material strength, the huge potential is recognized for cost reduction in finding the material fatigue coefficients by reduction the number and time required...

  • Article
  • Open Access
1 Citations
599 Views
16 Pages

Interplay of C Alloying, Temperature, and Microstructure in Governing Mechanical Behavior and Deformation Mechanisms of High-Manganese Steels

  • Chenghao Zhang,
  • Jinfu Zhao,
  • Tengxiang Zhao,
  • Ling Kong,
  • Chunlei Zheng,
  • Haokun Yang and
  • Yuhui Wang

9 July 2025

This study investigates the mechanical behavior and deformation mechanisms of Fe-30Mn-0.05C (30Mn0.05C) and Fe-34Mn-0.7C (34Mn0.7C) steels at room temperature (RT) and liquid nitrogen temperature (LNT). The 30Mn0.05C sample exhibited a significant en...

  • Article
  • Open Access
797 Views
13 Pages

Highly Selective Recovery of Pt(IV) from HCl Solutions by Precipitation Using 1,4-Bis(aminomethyl)cyclohexane as a Precipitating Agent

  • Kazuya Matsumoto,
  • Ryu Sakamoto,
  • Yoshiya Sakuta,
  • Ryota Aoki,
  • Hiroshi Katagiri and
  • Mitsutoshi Jikei

9 July 2025

To ensure the sustainable use of limited resources, it is essential to establish selective and efficient recycling technologies for platinum group metals (PGMs). This study focused on the selective precipitation-based separation of Pt(IV) from hydroc...

  • Article
  • Open Access
4 Citations
702 Views
22 Pages

9 July 2025

In this study, we investigated the electrochemical corrosion behavior and mechanisms of FeCrNi/WC alloys with varying contents of CTC-S (spherical WC) and CTC-A (angular WC) in a 3.5 wt.% NaCl solution, addressing the corrosion resistance requirement...

  • Feature Paper
  • Article
  • Open Access
1 Citations
649 Views
16 Pages

9 July 2025

This study investigates the hot tensile behavior and fracture characteristics of 05Cr17Ni4Cu4Nb stainless steel through isothermal tensile tests conducted under various deformation parameters. An improved Cockroft & Latham (C&L) damage model,...

  • Article
  • Open Access
1,675 Views
25 Pages

CFD Modelling of Refining Behaviour in EAF: Influence of Burner Arrangement and Oxygen Flow Rates

  • Sathvika Kottapalli,
  • Orlando Ugarte,
  • Bikram Konar,
  • Tyamo Okosun and
  • Chenn Q. Zhou

9 July 2025

The electric arc furnace (EAF) process includes key stages: charging scrap metal, melting using electric arcs, refining through oxygen injection and slag formation, and tapping molten steel. Recently, EAF steelmaking has become increasingly important...

  • Article
  • Open Access
2 Citations
954 Views
19 Pages

9 July 2025

Under the global initiative for automotive lightweighting to address climate challenges, this study investigates the microstructure evolution of steel–aluminum composites processed by hot equal-channel angular pressing (H-ECAP). Using 6061-T6 a...

  • Article
  • Open Access
877 Views
20 Pages

8 July 2025

Invar36 alloy, renowned for its exceptionally low coefficient of thermal expansion and excellent mechanical properties, is widely used in precision instruments, high-accuracy molds, and related fields. Metastructures fabricated via laser powder bed f...

  • Article
  • Open Access
2 Citations
515 Views
12 Pages

8 July 2025

Nickel matrix composites reinforced with T15 high-speed steel (HSS) were prepared using powder metallurgy techniques. A systematic investigation was conducted into the effect of CeO2, MoS2, and graphite additives on the tribological properties of the...

  • Article
  • Open Access
3 Citations
828 Views
19 Pages

8 July 2025

The unique structures and properties of natural organisms provide abundant inspiration for surface modification research in materials science. In this paper, the tribological advantages of radial ribs found on shell surfaces were combined with laser...

  • Article
  • Open Access
2 Citations
1,970 Views
26 Pages

8 July 2025

Additive manufacturing techniques, such as laser-based powder bed fusion of metals (PBF-LB/M), have now gained high industrial and academic interest. Despite its design flexibility and the ability to fabricate intricate components, LPBF has not yet r...

  • Article
  • Open Access
799 Views
10 Pages

Research on the Solidification Structure of the Zn-19Al-6Mg Alloy

  • Jianhua Wei,
  • Jun Xiao,
  • Shaoguang Yang,
  • Kuo Cao,
  • Di Wang and
  • Aimin Zhao

8 July 2025

This paper deals with “Zn-19Al-6Mg” coatings and their solidification structure is the basis for the study of the alloy’s properties. The solidification equilibrium phase diagram of this alloy was calculated using thermodynamic soft...

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Metals - ISSN 2075-4701