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  • Article
  • Open Access
4 Views
14 Pages

Precursor-Dependent Phase Evolution During the Sol–Gel Synthesis of Barium-Calcium Silicate Powders

  • Stefania Caramarin,
  • Gabriela-Florentina Ioniță,
  • Laura-Mădălina Cursaru,
  • Miruna-Adriana Ioța and
  • Ana-Maria Mocioiu

18 September 2026

The selection of precursor chemistry plays a critical role in determining the crystallization behavior and microstructural evolution of oxide powders synthesized by the sol–gel route. In this study, the influence of nitrate- and chloride-based calciu...

  • Article
  • Open Access
70 Views
27 Pages

Particle Size Distribution in Hot Gas Atomization of Stainless Steel Melts

  • Aline Weicht,
  • Flávia Costa da Silva,
  • Stefan Evers,
  • Anne Geppert,
  • Lydia Achelis and
  • Udo Fritsching

17 September 2026

The gas atomization process for metal powder production is strongly influenced by the thermodynamic and fluid-dynamic conditions of the atomizing gas. In this study, stainless steel (316L) powders produced using a close-coupled gas atomizer (CCA) wit...

  • Article
  • Open Access
237 Views
13 Pages

4 September 2026

Laser powder bed fusion (LPBF) enables fabrication of complex bimetallic structures, such as combustion chambers, that require a thermally conductive internal liner supported by a high-strength structural jacket. Inconel 625 (IN625) served as the sub...

  • Article
  • Open Access
229 Views
20 Pages

Physical, Mechanical, Microstructural Properties and Antibacterial Performance of Sintered Hydroxyapatite Na0.5K0.5NbO3 Composites

  • René Bertolini Robert,
  • Rafael Noguerol Carvalho,
  • Ricardo Tavares de Siqueira Filho,
  • Mikael Parente Reis,
  • Pedro Rui Rocha da Fonseca,
  • Matheus Deyvisson de Oliveira Moreno Pinto,
  • Ary Machado de Azevedo,
  • Marvin do Nascimento,
  • Marcelo Henrique Prado da Silva and
  • Amal Elzubair Eltom
  • + 1 author

31 August 2026

This work investigates the development of multifunctional bioceramic composites based on hydroxyapatite reinforced with the lead-free piezoelectric phase sodium potassium niobate, Na0.5K0.5NbO3. Hydroxyapatite powder was synthesized by aqueous precip...

  • Article
  • Open Access
296 Views
28 Pages

30 August 2026

Tablet sticking remains a persistent manufacturing challenge in solid oral dosage forms, particularly for high-drug-load formulations, where increased API surface exposure promotes adhesion to tablet punches. Generally, glidants are used to improve p...

(This article belongs to the Special Issue Powder Flow: Advancing Characterisation, Modelling, and Industrial Control)
  • Article
  • Open Access
1,377 Views
17 Pages

Effect of Carbon Nanotube Addition on Densification Behavior, Activation Energy, and Microstructural Evolution of WC-Co Cemented Carbides

  • José Luis Cabezas-Villa,
  • Victor Sayil López-Álvarez,
  • Gustavo Castro-Sánchez and
  • José Lemus-Ruiz

4 August 2026

This study investigates the effect of carbon nanotube (CNT) addition on the densification behavior, activation energy, microstructural evolution, and mechanical performance of WC-Co cemented carbides processed by liquid-phase sintering. WC-Co and WC-...

  • Article
  • Open Access
241 Views
20 Pages

Linking Consistency in Experimental Results to Surface Topography: A Novel Hypothesis on Laser-Ignited Combustion in Random Particle Packings

  • Xinghan Li,
  • Zehua Zhang,
  • Shiquan Lin,
  • Meishuang He,
  • Qijun Liu,
  • Fusheng Liu,
  • Wencan Guo and
  • Hongbo Pei

4 August 2026

Laser-ignited particle combustion is critical to energy, aerospace, and defense applications, yet progress in deciphering its physicochemical mechanisms is hindered by poor reproducibility of combustion data from randomly packed samples. Classical th...

  • Review
  • Open Access
375 Views
37 Pages

1 August 2026

Metallic powder systems containing niobium play a key role in the development of advanced materials for structural, biomedical, energy, and surface-engineering applications. The incorporation of niobium into metallic powders influences particle behav...

(This article belongs to the Special Issue Recent Progress on Powder Materials for Additive Manufacturing)
  • Article
  • Open Access
372 Views
15 Pages

21 July 2026

Rotating-drum tests are widely employed for the characterization of powder flowability through image-derived free-surface observables. However, the statistical stability of the selected observable is rarely examined, although it directly determines t...

  • Review
  • Open Access
543 Views
25 Pages

20 July 2026

High-wear-resistant iron-based clad layers demonstrate substantial application potential in aerospace, automotive, and industrial equipment due to their excellent mechanical properties and extended service life. Laser cladding has emerged as a pivota...

(This article belongs to the Special Issue Recent Progress on Powder Materials for Additive Manufacturing)
  • Article
  • Open Access
1,040 Views
14 Pages

Ultrasonic Atomization of a Refractory High-Entropy Alloy TiZrNbHfTa for Additive Manufacturing

  • Brendon S. Dodge,
  • Suyash Niraula,
  • Naiyer Shokri,
  • Justin D. Gillham and
  • Thomas A. Berfield

16 July 2026

Growing attention in additive manufacturing (AM) of high-entropy alloys has intensified the demand for techniques in creating high-quality powder for AM. This study characterizes the effectiveness of a multifunctional vacuum arc melting (VAM) and ult...

  • Article
  • Open Access
356 Views
22 Pages

Influence of Moisture Content, Hopper Geometry, and Impurities on Granular Flow, Segregation, and Discharge of Maize in Silos

  • Warley Martins Rodrigues,
  • Diogo Morais Fogeti,
  • Rômulo Marçal Gandia,
  • Diego José Carvalho Alonso and
  • Francisco Carlos Gomes

The performance of grain storage silos is strongly influenced by discharge flow patterns, hopper geometry, and material properties such as moisture content and impurity levels. However, the combined effects of these factors on flow behavior, discharg...

(This article belongs to the Special Issue Powder Flow: Advancing Characterisation, Modelling, and Industrial Control)
  • Article
  • Open Access
543 Views
18 Pages

Gas vs. Ultrasonic Atomized AlSi10Mg Powders: Morphology, Flowability, and Discharge Behavior Using Real and In Silico Experiments

  • Lucas Salomão Peres,
  • Piter Gargarella,
  • Rodrigo Condotta,
  • Luis Cesar Rodriguez Aliaga and
  • Gilmar Ferreira Batalha

Laser powder bed fusion (LPBF), one of the most established metal additive manufacturing technologies, depends strongly on the physical, morphological, and rheological characteristics of the powder feedstock to ensure process stability, layer uniform...

(This article belongs to the Special Issue Powder Flow: Advancing Characterisation, Modelling, and Industrial Control)
  • Article
  • Open Access
431 Views
11 Pages

The Influence of Boron Additions on Sintering and Mechanical Properties of WC-10Ni Composites

  • Alexandre Mégret,
  • Alessandro Magazzu,
  • Véronique Vitry and
  • Fabienne Delaunois

Tungsten carbides are important materials for various application fields. Their unique combination of mechanical properties makes them a good choice for applications demanding high hardness and moderate fracture toughness, such as cutting tools, oil...

  • Article
  • Open Access
976 Views
21 Pages

In hopper-based binder jetting 3D printing, a consistent powder dispensing rate from the hopper to the powder bed is essential for reliable printing. This study investigates the effects of adding a custom-built auto-stirrer to the hopper system on th...

(This article belongs to the Special Issue Powder Flow: Advancing Characterisation, Modelling, and Industrial Control)
  • Article
  • Open Access
383 Views
18 Pages

The Influence of Chemical Heterogeneity on the Tribological Properties of High-Alloy Sintered Steels

  • Elena Kantoriková,
  • Jakub Harvanec,
  • Monika Anna Madej and
  • Joanna Kowalczyk

With the increasing demands on energy efficiency and dynamic stability of modern combustion engines (e.g., TDI systems), conventional powder metallurgy materials are reaching their limits in terms of fatigue life and surface integrity. This scientifi...

  • Article
  • Open Access
423 Views
15 Pages

Mineralogical Influence of the Partial Replacement of Palm Oil Fuel Ash on the Mechanical Performance of Alkali-Activated Mortars

  • José Eduardo Aguilar-Joo,
  • Berenice Arroyo-Serena,
  • Diana Paola Rodríguez-Serralde,
  • Marx Dostoievski Hernández-García,
  • Francisco Miguel López-Vázquez,
  • Abraham Izquierdo-Tapia and
  • Janer Ramírez-Lizcano

This research investigates the relationship between mineralogical composition and compressive strength in alkali-activated cement–sand mortars incorporating palm oil fuel ash (POFA) as a partial replacement of Portland cement. POFA was introduc...

  • Article
  • Open Access
854 Views
19 Pages

Design and Evaluation of a High-Throughput Ball Mill for Parallel Alloy Processing

  • Colton A. Gilleland,
  • B. Chad Hornbuckle,
  • Kris A. Darling and
  • Gregory B. Thompson

With growing performance demands, sectors such as aerospace and energy are driven to rapidly develop and optimize advanced materials. High-energy ball milling is a route to produce novel high-performance materials. However, the development of these a...

  • Review
  • Open Access
387 Views
36 Pages

Effect of Precursor Powder on the Solidification Microstructure and Superconducting Properties of Superconductors: A Review

  • Zhenguo Zhang,
  • Minghui Tang,
  • Hao Zhou,
  • Wei Ren,
  • Shuhua Yang,
  • Dongliang Wang and
  • Yanwei Ma

The solidification process is crucial for preparing high-performance superconductors and is strongly dependent on the characteristics of the starting powder, including particle size, morphology, and phase purity. This review concisely examines the st...

  • Article
  • Open Access
350 Views
13 Pages

Nine elements found in 24 cumin samples from China, India, Syria and Turkey were measured by laser ablation–inductively coupled plasma–time-of-flight mass spectrometry (LA-TOF-MS) for the purpose of collecting data that could be used to d...

  • Article
  • Open Access
1,174 Views
18 Pages

Analytical Solution of Granular Temperature in Stirred Media Mills Using Improved Power Consumption Model

  • Simay Ozsoysal,
  • Hamidreza Heidari,
  • Donald J. Clancy,
  • Gulenay Guner and
  • Ecevit Bilgili

Wet stirred-media milling (WSMM) is among the most widely used techniques for producing high-drug-loaded stable nanosuspensions, owing to its ease of scale-up, good repeatability, operational versatility and broad applicability. However, WSMM is also...

  • Article
  • Open Access
1 Citations
898 Views
9 Pages

7 April 2026

In this work, the hydrogenation behavior of a near-equiatomic Ti-V-Zr-Nb-Mo-Hf-Ta-W refractory high-entropy alloy (R-HEA) exposed to pressurized hydrogen has been thoroughly investigated. Isothermal gas-phase hydrogen absorption experiments have been...

  • Article
  • Open Access
714 Views
17 Pages

Manufacturing and Physicochemical Characterization of {Pt, Ir}/CeRuO2 Solid Solutions Tested in CO Oxidation

  • Ricardo Rangel,
  • Edson E. González-A,
  • Jaime Espino,
  • Javier Lara-Romero,
  • Armando Ramos-Corona,
  • Juan J. Alvarado-Gil,
  • Dainet Berman-Mendoza and
  • Antonio Ramos-Carrazco

2 April 2026

Nanoparticle powders of a Ce1−xRuxO2 mixed oxide (3.0% w/w), were synthesized to be used as catalytic supports, on which Pt and Ir nanoparticles were deposited as the active phase. The catalytic supports were prepared through a route involving...

  • Article
  • Open Access
1,492 Views
16 Pages

1 April 2026

An in-line process analytical technology that measures drag force exerted by wet mass in a high-shear granulator on a thin cylindrical probe enabled real-time identification of distinct stages in high-shear wet granulation of acetaminophen. The techn...

  • Article
  • Open Access
1,273 Views
22 Pages

30 March 2026

Caking and powder adhesion are widespread challenges in dry powder processes. The influence of process parameters such as humidity and temperature on the adhesion behavior of dry powders has been extensively studied in numerous studies. Besides that,...

  • Article
  • Open Access
2 Citations
944 Views
18 Pages

5 March 2026

The increasing demand for sustainable construction materials has intensified research on supplementary cementitious materials capable of reducing Portland cement consumption and associated CO2 emissions. In this context, porcelain polishing residue (...

  • Article
  • Open Access
1 Citations
1,006 Views
20 Pages

Effect of YB4 Reinforcement on the Microstructural Evolution and Mechanical Behaviour of AISI 420 Composites Produced by Vacuum Induction Melting

  • M. Sadhasivam,
  • Mainak Saha,
  • L. John Berchmans,
  • S.P. Kumaresh Babu and
  • SankaraRaman Sankaranarayanan

The influence of YB4 particle addition on the microstructure and the associated thermal and mechanical properties of AISI 420 stainless steel composites fabricated using the vacuum induction melting technique was investigated. Microstructural analysi...

(This article belongs to the Topic Multiscale Characterization, Mechanical Behavior and Computational Simulation of Bulk Materials, Metallic Powders and/or Nanoparticles)
  • Review
  • Open Access
2 Citations
705 Views
19 Pages

Metal additive manufacturing relies on fine powders whose properties influence flow, spreading, and airborne release during processing, yet published data on powder characteristics, reuse effects, and emissions remain fragmented and difficult to comp...

  • Article
  • Open Access
901 Views
16 Pages

Phase Evolution and Microstructural Changes in Air-Sintered Alumina/SiC Composites

  • Amal Elzubair Eltom,
  • Pedro de Farias Vanzan,
  • Thiago Calheiros de Souza Barbosa,
  • João Paulo de Souza Silva,
  • Nathan Rodrigues Mendes de Souza,
  • Gustavo Ferreira de Rezende,
  • Luis Gustavo Fontoura dos Santos,
  • Luiz Felipe Santiago Proença,
  • Pedro Henrique Poubel Mendonça da Silveira and
  • Marcelo Henrique Prado da Silva

10 February 2026

The use of monolithic alumina is limited by its intrinsic brittleness, which is commonly addressed through second-phase reinforcement. Silicon carbide (SiC) is an attractive reinforcement due to its high-temperature stability; however, its oxidation...

  • Article
  • Open Access
923 Views
12 Pages

Photosensitization of TiO2 with Copper for the Photodegradation of Organic Contaminants in Water

  • Dafne Rubi Porras-Herrera,
  • Debany Yulissa Rincón-Salazar,
  • María Teresa Maldonado-Sada,
  • Carlos Adrián Calles-Arriaga,
  • José Adalberto Castillo-Robles and
  • Enrique Rocha-Rangel

4 February 2026

Photocatalysis is a process in which a material utilizes light energy to degrade contaminants through oxidation reactions that decompose impurities upon contact with its surface. Titanium dioxide is one of the most widely used semiconductor materials...

  • Feature Paper
  • Article
  • Open Access
1 Citations
1,965 Views
25 Pages

Flow Behavior of Co-Processed Excipients Using Lactose and Microcrystalline Cellulose as Bulk Fillers

  • Paulo J. Salústio,
  • Daniel Cingel,
  • Telmo Nunes,
  • José Catita,
  • José P. Sousa e Silva and
  • Paulo J. Costa

22 January 2026

Powder flow is a constant concern in the production of solid dosage forms. Its concise and reliable determination and improvement are challenges for the pharmaceutical industry. Lactose (Lac) and microcrystalline cellulose (MCC) are both widely used...

  • Article
  • Open Access
1 Citations
2,351 Views
15 Pages

Ammonium Paratungstate Production from Scheelite Ore: Process Study, Morphology and Thermal Stability

  • Maria José Lima,
  • Fernando E. S. Silva,
  • Cleber da Silva Lourenço,
  • Ariadne Silva,
  • Jussier Vitoriano,
  • Kivia Araujo,
  • Matheus Silva,
  • Marco Morales and
  • Uílame Gomes

16 January 2026

Ammonium paratungstate (APT) was synthesized from scheelite ore concentrates from the Brejuí Mine in Currais Novos, Rio Grande do Norte, Northeast Brazil. The process involved acid leaching to obtain tungstic acid (H2WO4), followed by its conversion...

  • Article
  • Open Access
4 Citations
1,002 Views
19 Pages

1 January 2026

This study assesses two Brazilian Type F fly ash samples (FA-A and FA-B), collected from the same thermoelectric complex in different years, to investigate their influence on the production of alkali-activated materials (AAMs). FA-A exhibited a sligh...

  • Article
  • Open Access
2 Citations
1,677 Views
20 Pages

Zeolite Synthesis from Spodumene Leach Residue and Its Application to Heavy Metal Removal from Aqueous Solutions

  • Sofi Buzukashvili,
  • Justin Paris,
  • Helmi F. Kalahari,
  • Sidney Omelon and
  • Kristian E. Waters

26 December 2025

This study presents an approach to synthesizing LTA-type zeolite from spodumene residue generated during a lithium extraction process. A residue was obtained after leaching β-spodumene with 2 mol/L phosphoric acid. After solid–liquid separ...

  • Article
  • Open Access
1,768 Views
23 Pages

Mechanical Properties and Powder Rheology of Conventional and Innovative Excipients for Food Supplements in Solid Form

  • Giovanni Tafuro,
  • Marta Faggian,
  • Paola Soppelsa,
  • Silvia Baracchini,
  • Elena Casanova,
  • Stefano Francescato,
  • Giovanni Baratto,
  • Stefano Dall’Acqua,
  • Andrea Claudio Santomaso and
  • Alessandra Semenzato

12 December 2025

The growing regulatory scrutiny and the emerging trends towards natural products and clean labels have led to a particular focus on food supplements’ composition, including excipients. The objective of this study is to establish a methodologica...

  • Article
  • Open Access
1 Citations
1,542 Views
13 Pages

3 December 2025

In recent years, sustainable recycling approaches for chicken eggshell waste have increased significantly worldwide due to environmental and circular economy benefits. This work aimed to synthesize and characterize a new calcium aluminate powder usin...

  • Systematic Review
  • Open Access
3 Citations
1,869 Views
14 Pages

Green Synthesis of Magnetic ZnO Nanocomposites and Potential Applications—A Systematic Literature Review

  • Lays da Silva Sá Gomes,
  • Maryane Pipino Beraldo Almeida,
  • Alex Ramos da Silva,
  • Lucas Henrique Pereira Silva,
  • Aroldo Geraldo Magdalena,
  • Oswaldo Baffa and
  • Angela Kinoshita

27 November 2025

Environmental contamination is a significant challenge, and nanotechnology shows promise in restoring ecosystems impacted by human activity. Magnetic zinc oxide nanoparticles (ZnO-NPs) are notable for their antimicrobial and photocatalytic properties...

  • Feature Paper
  • Review
  • Open Access
2 Citations
1,821 Views
25 Pages

5 November 2025

Particles travelling within and interacting with any fluid media are found in both natural phenomena and industrial processes. Through these interactions, the particles experience a drag force, heavily influenced by their morphology, and significantl...

  • Review
  • Open Access
5 Citations
2,697 Views
21 Pages

TiO2 Nanoparticles in Soil: Adsorption, Transformation, and Environmental Risks

  • Hongyu Liu,
  • Yaqin Wang,
  • Xicheng Wang,
  • Rui Liu and
  • Peng Zhang

23 October 2025

Titanium-containing nanoparticles have emerged as materials of significant technological importance due to their multifunctional properties and excellent performance. With their expanding applications, the amount of TiO2 nanoparticles (TNPs) being re...

  • Article
  • Open Access
1,111 Views
20 Pages

Diagnosis and Solution of Pneumatic Conveying Bend Problems: Application of TRIZ-DEMATEL Coupling Technology

  • Jianming Su,
  • Lidong Zhang,
  • Xiaoyang Ma,
  • Xinyu Xu,
  • Yuhan Jia,
  • Yuhao Pan,
  • Lifeng Zhang,
  • Changpeng Song and
  • Tieliu Jiang

1 October 2025

Mining, mineral processing, and power generation are just a few of the industries that have made extensive use of pneumatic conveying systems in recent years. The market for pneumatic conveying is anticipated to grow to a value of $30 billion by 2025...

  • Article
  • Open Access
2 Citations
1,399 Views
16 Pages

19 September 2025

The current study examines the feasibility of Ultrasint PP nat 01 polypropylene material in powder bed fusion through powder characterisation. The results obtained are also deemed to be pertinent when developing or validating analytical and numerical...

  • Article
  • Open Access
3 Citations
2,965 Views
10 Pages

17 September 2025

The spray drying of hard metal (WC-Co) powders is a critical step in the production of high-performance cutting and wear-resistant tools. Traditionally, organic solvents such as ethanol or acetone are employed in this process, despite posing substant...

  • Article
  • Open Access
1,689 Views
11 Pages

22 August 2025

The addition of hard particles such as borides to a ductile stainless steel matrix can be very efficient for improving mechanical properties. Powder metallurgy represents a suitable route for developing these material modifications, combining high re...

  • Article
  • Open Access
3 Citations
2,461 Views
17 Pages

Enhanced Nanoparticle Collection Using an Electrostatic Precipitator Integrated with a Wire Screen

  • Raíssa Gabrielle Silva Araújo Andrade and
  • Vádila Giovana Guerra

6 August 2025

Electrostatic precipitators (ESPs) are widely applied to reduce particle concentrations. However, the performance of ESPs is impaired in the nanosized diameter range due to the difficulty in electrically charging these particles. The present work eva...

  • Feature Paper
  • Article
  • Open Access
1 Citations
2,659 Views
27 Pages

Numerical Simulation and Experimental Study of the Thermal Wick-Debinding Used in Low-Pressure Powder Injection Molding

  • Mohamed Amine Turki,
  • Dorian Delbergue,
  • Gabriel Marcil-St-Onge and
  • Vincent Demers

1 August 2025

Thermal wick-debinding, commonly used in low-pressure injection molding, remains challenging due to complex interactions between binder transport, capillary forces, and thermal effects. This study presents a numerical simulation of binder removal kin...

  • Feature Paper
  • Article
  • Open Access
1 Citations
4,581 Views
29 Pages

The Chemical Fingerprint of Smokeless Powders: Insights from Headspace Odor Volatiles

  • Miller N. Rangel,
  • Andrea Celeste Medrano,
  • Haylie Browning,
  • Shawna F. Gallegos,
  • Sarah A. Kane,
  • Nathaniel J. Hall and
  • Paola A. Prada-Tiedemann

29 July 2025

Smokeless powders are a commonly used low explosive within the ammunition industry. Their ease of purchase has allowed criminals to use these products to build improvised explosive devices. Canines have become a vital tool in locating such improvised...

  • Article
  • Open Access
2,505 Views
23 Pages

Particle deposition is a phenomenon that occurs in many natural and industrial systems. Nevertheless, the modelling and understanding of such processes are still quite a big challenge. This study uses a discrete phase model (DPM) to determine the dep...

  • Article
  • Open Access
1,589 Views
28 Pages

The separation of particles smaller than 1 µm either by composition or by size is still a challenge. For the separation of SiO2 and SnO2, the creation of a selective separation feature and the specific adsorption of salts and surfactants were i...

(This article belongs to the Collection Multidimensional Particle Properties: Characterization, Description, Separation)
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