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Metals, Volume 15, Issue 6

2025 June - 116 articles

Cover Story: Oxides are produced and changed during metal additive manufacturing. We evaluated different contributions to oxide deposition in laser powder-bed fusion and found that direct oxidation of the melt pool has a minor effect. Rather, ejected hot spatter droplets oxidize as they travel through the printer atmosphere. The backscattered electron micrograph reveals oxides as dark spots on the surface of a laser-remelted Inconel 718 sample. View this paper
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Articles (116)

  • Article
  • Open Access
2 Citations
875 Views
22 Pages

19 June 2025

Extreme conditions induced by shock exert unprecedented force on crystal lattice and push atoms away from their equilibrium positions. Nonequilibrium molecular dynamics (MD) simulations are one of the best ways to describe material behavior under sho...

  • Article
  • Open Access
2 Citations
859 Views
16 Pages

19 June 2025

The inherent brittleness and limited toughness of bulk metallic glasses (BMGs) remain critical challenges for their application as structural engineering materials. In this study, ultrasonic excitation was applied to Zr58.75Cu21.15Fe4.7Al9.4Nb6 BMG w...

  • Article
  • Open Access
3 Citations
2,375 Views
31 Pages

Evaluation of the Suitability of High-Temperature Post-Processing Annealing for Property Enhancement in LPBF 316L Steel: A Comprehensive Mechanical and Corrosion Assessment

  • Bohdan Efremenko,
  • Yuliia Chabak,
  • Ivan Petryshynets,
  • Tianliang Zhao,
  • Vasily Efremenko,
  • Kaiming Wu,
  • Tao Xia,
  • Miroslav Džupon and
  • Sundas Arshad

19 June 2025

This study aims to comprehensively assess the suitability of post-processing annealing (at 900–1200 °C) for enhancing the key properties of 316L steel fabricated via laser powder bed fusion (LPBF). It adopts a holistic approach to investiga...

  • Article
  • Open Access
3 Citations
1,144 Views
20 Pages

Three-Stage Optimization of Surface Finish in WEDM of D2 Tool Steel via Taguchi Design and ANOVA Analysis

  • Thanh Tan Nguyen,
  • Bui Phuoc Phi,
  • Van Tron Tran,
  • Van-Thuc Nguyen and
  • Van Thanh Tien Nguyen

19 June 2025

Wire electrical discharge machining (WEDM) is a standard micro-manufacturing technology. In WEDM, surface roughness (SR), deviation dimension (DD), and machining time (MT) are critical requirements that impact machining quality and are affected by va...

  • Article
  • Open Access
1 Citations
1,102 Views
13 Pages

19 June 2025

This paper studies how heat treatments influence the corrosion of an AlCoCrFeNi2.1 eutectic high-entropy alloy (EHEA) in a 3.5 wt% NaCl solution, by comparing the corrosion behaviors of as-cast, 600 °C heat-treated, and 1000 °C heat-treated s...

  • Article
  • Open Access
959 Views
14 Pages

DFT Study of Hydrostatic Pressure Effects up to 1.0 GPa on the Electronic and Magnetic Properties of Laves Phases ErAl2 and ErNi2

  • Tomás López-Solenzal,
  • José Luis Sánchez Llamazares,
  • José Luis Enríquez-Carrejo and
  • César Fidel Sánchez-Valdés

19 June 2025

This study employs DFT+U calculations to investigate the ferromagnetic properties of ErAl2 and ErNi2 Laves phases under an external hydrostatic pressure P (0 GPa ≤ P ≤ 1.0 GPa). The calculated magnetic moments per formula unit for both crystall...

  • Article
  • Open Access
1,231 Views
21 Pages

19 June 2025

The iron and steel industry is a major emitter of carbon. In the context of China’s dual-carbon goals, hydrogen-based reduction ironmaking technology has garnered unprecedented attention. It is considered a crucial approach to reducing carbon d...

  • Article
  • Open Access
2 Citations
905 Views
23 Pages

Thermal, Metallurgical, and Mechanical Analysis of Single-Pass INC 738 Welded Parts

  • Cherif Saib,
  • Salah Amroune,
  • Mohamed-Saïd Chebbah,
  • Ahmed Belaadi,
  • Said Zergane and
  • Barhm Mohamad

18 June 2025

This study presents numerical analyses of the thermal, metallurgical, and mechanical processes involved in welding. The temperature fields were computed by solving the transient heat transfer equation using the ABAQUS/Standard 2024 finite element sol...

  • Article
  • Open Access
3 Citations
1,447 Views
13 Pages

18 June 2025

This study investigates the grain characteristics and high-temperature tensile properties of an additively manufactured (AM) TA15 titanium alloy. Directed energy deposition (DED) was utilized for its high material efficiency and design flexibility to...

  • Article
  • Open Access
1 Citations
775 Views
15 Pages

Impact of High Contact Stress on the Wear Behavior of U75VH Heat-Treated Rail Steels Applied for Turnouts

  • Ruimin Wang,
  • Guanghui Chen,
  • Nuoteng Xu,
  • Linyu Sun,
  • Junhui Wu and
  • Guang Xu

18 June 2025

Considering the greater contact stress of turnout rails during wear and the development of heavy-haul railways, twin-disc sliding–rolling wear tests were performed on U75VH heat-treated rail steels applied for turnouts under high contact stress...

  • Article
  • Open Access
1 Citations
810 Views
13 Pages

17 June 2025

This study employs synchrotron polychromatic X-ray microdiffraction (micro-XRD) to resolve the dynamic interplay between deformation mechanisms and stress redistribution in a commercial Mg-3Al-1Zn (AZ31) alloy under uniaxial tension. Submicron-resolu...

  • Article
  • Open Access
843 Views
12 Pages

17 June 2025

Laser–MIG hybrid welding–brazing was performed to join TC4 titanium alloy and 5083 aluminum alloy with ER5356, ER4043 and ER2319 filler wires. The effects of the different filler wires on the microstructural features and mechanical proper...

  • Article
  • Open Access
1 Citations
1,056 Views
23 Pages

17 June 2025

The influence of multiwall carbon nanotube (MWCNT) reinforcements on electrochemical corrosion investigations at varying NaCl concentrations (0.4 M, 0.6 M, 0.8 M, 1 M) of Mg-Zn-Ce nanocomposites is studied in this work. The Mg-Zn-Ce/MWCNT nanocomposi...

  • Article
  • Open Access
824 Views
17 Pages

Evolution of Solid Products Formed During the Cathodic Decomposition of Chalcopyrite at Different Energetic Conditions in Acetic Acid

  • Laura Denisse Jasso-Recio,
  • Juan Carlos Fuentes-Aceituno,
  • Roberto Pérez-Garibay,
  • Aldo Valentín Enríquez-Farías,
  • Alfredo Flores-Valdés and
  • Jesús Torres-Torres

17 June 2025

This paper presents a systematic analysis of the solid products formed during the cathodic decomposition of chalcopyrite using the acetic acid system. The reduction of chalcopyrite was assessed using different electrochemical and surface characteriza...

  • Article
  • Open Access
1 Citations
1,371 Views
25 Pages

17 June 2025

Electron beam melting (EBM) technology has gained prominence owing to its ability to enhance production efficiency and meet green manufacturing standards. However, overhang structures are a significant issue for additive manufacturing due to their ne...

  • Article
  • Open Access
1,456 Views
16 Pages

17 June 2025

The corrosion behaviors of newly developed solder alloys with excellent mechanical properties, Sn-2.5 Ag-1.0 Bi-0.8 Cu-0.05 Ni (SABC25108N) and Sn-1.5 Bi-0.75 Cu-0.065 Ni (SBC15075N), are analyzed to supplement the corrosion behavior of the limited c...

  • Article
  • Open Access
2,054 Views
19 Pages

Removal of Iron, Zinc, and Copper Impurities from Sodium Aluminate After the Bayer Process

  • Vladimir Damjanović,
  • Srećko Stopić,
  • Duško Kostić,
  • Mitar Perušić,
  • Radislav Filipović,
  • Aleksandar Mitrašinović and
  • Dragana Kostić

17 June 2025

This study investigates the influence of specific surface area (SSA) and aluminum hydroxide particle size on sodium aluminate’s purification efficiency in the Bayer process. This research examines how variations in SSA affect the adsorption and...

  • Article
  • Open Access
2 Citations
723 Views
16 Pages

16 June 2025

As a critical impurity in the production of solar-grade silicon, the concentration of phosphorus (P) significantly affects photoelectric conversion efficiency. To address the challenge of P removal in solar-grade silicon production, this study propos...

  • Article
  • Open Access
695 Views
15 Pages

Evolution of Microstructure and Mechanical Properties of Steam Generator Material After Long-Term Operation in Nuclear Power Plant

  • David Slnek,
  • Mária Dománková,
  • Marek Adamech,
  • Jana Petzová,
  • Katarína Bártová,
  • Marek Kudláč and
  • Matúš Gavalec

16 June 2025

The microstructural evolution and mechanical properties of WWER 440 steam generator steel GOST 22K after long-term operation were thoroughly examined in this study. The samples were taken directly from a steam generator using the small punch test met...

  • Article
  • Open Access
1,463 Views
23 Pages

Optimized ANN Model for Predicting Buckling Strength of Metallic Aerospace Panels Under Compressive Loading

  • Shahrukh Khan,
  • Saiaf Bin Rayhan,
  • Md Mazedur Rahman,
  • Jakiya Sultana and
  • Gyula Varga

15 June 2025

The present research proposes an Artificial Neural Network (ANN) model to predict the critical buckling load of six different types of metallic aerospace grid-stiffened panels: isogrid type I, isogrid type II, bi-grid, X-grid, anisogrid, and waffle,...

  • Article
  • Open Access
1 Citations
1,281 Views
14 Pages

15 June 2025

Wire Arc Additive Manufacturing (WAAM), a specific type of Directed Energy Deposition (DED) additive manufacturing, has recently gained widespread attention for manufacturing industrial components. WAAM has many advantages compared to other metal AM...

  • Article
  • Open Access
764 Views
17 Pages

Process Studies on the W-C-Ti System Using a High-Throughput Laser-Based Additive Manufacturing Approach

  • Tim Schubert,
  • Christiana Malchus,
  • Julian Schurr,
  • Emanuel Wengenmayr,
  • Timo Bernthaler and
  • Gerhard Schneider

14 June 2025

Conventional WC-Co hard metals have proven to be difficult to manufacture by means of laser powder bed fusion (PBF-LB), resulting in residual pores, crack formation, foreign phase formation, and the inhomogeneous growth of the carbide phase. Alternat...

  • Review
  • Open Access
1,367 Views
27 Pages

13 June 2025

High-chromium cast irons (HCCIs) have emerged as preferred materials for critical wear-resistant components operating under extreme conditions, owing to their excellent wear resistance, low cost, and good castability. They are widely used in metallur...

  • Article
  • Open Access
487 Views
10 Pages

Thermal Demercurization of Coal Sorbents

  • Bagdaulet Kenzhaliyev,
  • Valeriy Volodin,
  • Sergey Trebukhov,
  • Alina Nitsenko,
  • Xeniya Linnik,
  • David Magomedov and
  • Yerkebulan Kilibayev

13 June 2025

The extraction of mercury in the vapor–gas phase from coal sorbents, used to capture mercury from industrial waste gases, was studied herein to develop a unified technology. The behavior of mercury compounds (Hg2Cl2 and HgCl2) under conditions...

  • Article
  • Open Access
1 Citations
763 Views
17 Pages

13 June 2025

The present study aims to investigate the microstructural evolution and local mechanical properties of an AlFe18Si8Cr5Ni2 alloy processed via Powder Bed Fusion–Laser-Based Manufacturing (PBF-LB/M). Designed with a focus on sustainability, this...

  • Article
  • Open Access
1 Citations
1,044 Views
15 Pages

13 June 2025

Low-carbon lath martensite is highly susceptible to hydrogen embrittlement due to the presence of a high density of lath/block boundaries. In this study, I employ a continuum decohesion model to investigate the effects of varying hydrogen concentrati...

  • Article
  • Open Access
5 Citations
1,759 Views
14 Pages

13 June 2025

Transition metal oxides (TMOs) are considered to be highly promising materials for supercapacitor electrodes due to their low cost, multiple convertible valence states, and excellent electrochemical properties. However, inherent limitations, includin...

  • Article
  • Open Access
1,517 Views
20 Pages

Effect on the Electrochemical Properties of PEO Films Produced on Commercially Pure Titanium Using Multicomponent Oxide Coatings

  • Lauri Ruberti,
  • Heloisa Andréa Acciari,
  • Diego Rafael Nespeque Correa,
  • Yasmin Bastos Pissolitto,
  • Elidiane Cipriano Rangel,
  • Francisco Trivinho-Strixino and
  • Nilson Cristino da Cruz

13 June 2025

Titanium has specific uses due to its cost, which is counterbalanced by its extraordinary chemical and physical properties. Submarine hulls and nuclear power plant pipes have been made of titanium since the last century due to its high corrosion resi...

  • Article
  • Open Access
1,187 Views
26 Pages

Complex Model for Hot Metal Temperature Prediction: Torpedo Car and Ladle Processes

  • Milan Durdán,
  • Ján Terpák,
  • Marek Laciak,
  • Ján Kačur,
  • Patrik Flegner and
  • Gabriel Tréfa

12 June 2025

Hot metal is produced in a blast furnace. Subsequently, the hot metal is loaded from the blast furnace into a torpedo car and transported to the ladle, where the desulfurization process of the hot metal is realized. After desulfurization, the hot met...

  • Article
  • Open Access
1,035 Views
11 Pages

12 June 2025

Molecular dynamics simulations were employed to systematically investigate the synergistic effects of Na2O and MgO on the atomistic-scale structural evolution and properties of CaO–SiO2–Al2O3-based slags. By constructing slag models with...

  • Article
  • Open Access
1,124 Views
21 Pages

12 June 2025

Variations in the warm formability of AA7075 sheets are primarily attributed to differences in precipitate morphology resulting from distinct thermal histories. To better understand this relationship, this study systematically investigates the influe...

  • Article
  • Open Access
5 Citations
2,981 Views
16 Pages

A Comparative Study on Corrosion Fatigue Susceptibility and Microstructural Effects in 6061-T6 and 6082-T6 Aluminum Alloys

  • Tetiana Avramenko,
  • Silvain Michel,
  • Alex Stutz,
  • Jan Kollender,
  • Iurii Burda,
  • Ulrik Hans,
  • Christian Affolter and
  • Giovanni Pietro Terrasi

12 June 2025

In the present study, fatigue performance of 6061-T6 and 6082-T6 commercially available extruded aluminum alloys in dry air and 3.5 wt% NaCl-saturated environment was investigated and compared. It was found that the aggressive chloride environment ac...

  • Article
  • Open Access
1,372 Views
14 Pages

11 June 2025

The phase fraction plays a critical role in determining the solidification characteristics of metallic alloys. In this study, we propose a novel method (fs = (ttl)/(tstl)) for estimating the phase fraction based on the solidificatio...

  • Article
  • Open Access
1,949 Views
23 Pages

High-Speed Nanoindentation and Local Residual Stress Analysis for Cut Edge Damage in Complex Phase Steels for Automotive Applications

  • Laia Ortiz-Membrado,
  • Sergi Parareda,
  • Daniel Casellas,
  • Emilio Jiménez-Piqué and
  • Antonio Mateo

11 June 2025

Advanced high-strength steels (AHSSs) are used as lightweight solutions for vehicles, mainly focusing on the Body-in-White. However, the implementation of such steels for chassis parts requires a profound knowledge of the key design parameters for th...

  • Article
  • Open Access
3 Citations
1,967 Views
24 Pages

Microstructure, Porosity, and Bending Fatigue Behaviour of PBF-LB/M SS316L for Biomedical Applications

  • Conall Kirk,
  • Weijie Xie,
  • Shubhangi Das,
  • Ben Ferguson,
  • Chenliang Wu,
  • Hau-Chung Man and
  • Chi-Wai Chan

11 June 2025

Bending fatigue significantly affects the mechanical stability and lifespan of biomedical implants, such as bone plates and orthopaedic fixation devices, which undergo cyclic loading in the human body. This study examines the microstructure, porosity...

  • Article
  • Open Access
1 Citations
1,206 Views
13 Pages

Tribological Property of AlCoCrFeNi Coating Electrospark-Deposited on H13 Steel

  • Ke Lv,
  • Guanglin Zhu,
  • Jie Li,
  • Xiong Cao,
  • Haonan Song and
  • Cean Guo

10 June 2025

AlCoCrFeNi coatings were electrospark-deposited (ESD) on H13 steel substrates, and their nano-mechanical and tribological properties under a load of 2 N, 4 N, 6 N, 8 N, and 10 N were investigated by utilizing a nanoindentation instrument and a recipr...

  • Article
  • Open Access
1,953 Views
17 Pages

10 June 2025

At the steelmaking temperature, carbon has a strong deoxidation ability. Under the vacuum condition, its deoxidation ability can be further improved, and it can become a stronger deoxidation element than aluminum. The product of carbon deoxygenation...

  • Article
  • Open Access
1 Citations
1,731 Views
28 Pages

Numerical and Geometrical Evaluation of Steel Plates with Transverse Hat-Stiffeners Under Bending

  • Mariana Alvarenga Alves,
  • Eduarda Machado Rodrigues,
  • Luiz Alberto Oliveira Rocha,
  • Elizaldo Domingues dos Santos,
  • William Ramires Almeida and
  • Liércio André Isoldi

10 June 2025

Thin steel plates with stiffeners are widely used in shipbuilding, aeronautics, and civil construction due to their lightness and structural strength. This study presents a numerical model developed using ANSYS Mechanical APDL with SHELL281 finite el...

  • Review
  • Open Access
1 Citations
3,886 Views
19 Pages

9 June 2025

Layered transition metal oxide (LTMO) cathode materials for sodium-ion batteries (SIBs) have attracted extensive attention due to their unique structural stability and excellent electrochemical performance. However, their poor stability in air has si...

  • Article
  • Open Access
2,267 Views
28 Pages

9 June 2025

This study investigates shear cutting of high-strength steel sheets, a process known to negatively impact the forming and fatigue properties of the material. The localized deformation near the cut edges imposes sheared-edge damage, especially in adva...

  • Article
  • Open Access
1 Citations
2,062 Views
24 Pages

The Overload-Induced Delay Model of 7055 Aluminum Alloy Under Periodic Overloading

  • Zuoting Liu,
  • Jing Cao,
  • Shilong Liu,
  • Yuqi Yang and
  • Weixing Yao

9 June 2025

Aluminum alloys, serving as critical structural materials in the aviation and aerospace industry, frequently endure variable amplitude loading under complex service conditions. The resulting non-steady-state crack propagation behavior directly impact...

  • Article
  • Open Access
1 Citations
1,415 Views
19 Pages

Preparation of Small-Sized and Uniformly Distributed SnO by Ultrasound at Room Temperature

  • Mingge Fu,
  • Liuxin Xiang,
  • Qian Zhang,
  • Tao Xv,
  • Thiquynhxuan Le and
  • Libo Zhang

9 June 2025

A novel ultrasound-assisted method for synthesizing small, uniform stannous oxide (SnO) at room temperature was proposed in this work. The experimental results showed that the median particle size D50 of SnO prepared by ultrasound was 5.2 μm, with...

  • Article
  • Open Access
2 Citations
1,325 Views
16 Pages

9 June 2025

In response to the performance requirements of ship conductive rings in the coupled environment of high salt spray, high humidity, and mechanical wear in the ocean, a Cu-TiC composite coating was prepared on the surface of 7075 aluminum alloy by usin...

  • Article
  • Open Access
1,128 Views
17 Pages

Influence of Copper Stoichiometric Composition and Compaction Method on Mechanical Properties of CuxSe Thermoelectric Materials

  • Fani Stergioudi,
  • Georgios Skordaris,
  • Maria Pappa,
  • Nikolaos Michailidis,
  • Vasileios Pavlidis,
  • Dimitrios Stathokostopoulos,
  • Aikaterini Teknetzi,
  • Lamprini Malletzidou,
  • George Vourlias and
  • Ioanna K. Sfampa
  • + 1 author

6 June 2025

This study investigates the structural and mechanical properties of Cu–Se-based thermoelectric materials with varying Cu:Se stoichiometries (1.8, 1.9, and 2.0). Phase composition was examined using X-ray diffraction (XRD), revealing a transitio...

  • Article
  • Open Access
1 Citations
1,846 Views
16 Pages

Effect of Laser Power on the Microstructure and Fracture of Notched IN718 Specimens Fabricated by Laser Powder Bed Fusion

  • Naheen Ibn Akbar,
  • Kalyan Nandigama,
  • Ishaan Sati,
  • Bharath Bhushan Ravichander and
  • Golden Kumar

6 June 2025

This study examines the impact of laser power on the microstructure and fracture behavior of IN718 specimens fabricated using laser powder bed fusion. Single-edge notched bend specimens were fabricated with varying laser power from 140 W to 260 W, an...

  • Technical Note
  • Open Access
863 Views
10 Pages

Modeling of Tensile Tests Flow Curves Using an Explicit Piecewise Inverse Approach

  • Aditya Vuppala,
  • Holger Brüggemann,
  • David Bailly and
  • Emad Scharifi

5 June 2025

Tensile tests are a common method for characterizing plastic behavior for sheet metal forming applications. During tensile testing at the beginning of the deformation, the stress state is uniaxial; however, as the deformation proceeds, the state chan...

  • Article
  • Open Access
1,132 Views
23 Pages

5 June 2025

During the cold metal transfer plus pulse (CMT+P) welding process of medium-thick plates, problems such as incomplete penetration (IP) and burn-through (BT) are prone to occur, and weld pool morphology is important information reflecting the penetrat...

  • Article
  • Open Access
1 Citations
1,016 Views
11 Pages

5 June 2025

Characterising and quantifying complex multiphase steels is a challenging and time-consuming process, which is often open to subjectivity when based on image analysis of optical metallographic or SEM images. The properties of multiphase steels are hi...

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Metals - ISSN 2075-4701