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304 Results Found

  • Article
  • Open Access
1,850 Views
12 Pages

The development of technology, including in the oil and gas industry, necessitates the creation of materials with special sets of properties, such as high strength characteristics combined with corrosion resistance. One such material is bimetallic pi...

  • Feature Paper
  • Article
  • Open Access
2 Citations
2,220 Views
12 Pages

Online Monitoring and Control of Butt-Welded Joint Penetration during GMAW

  • Xingwang Xu,
  • Yiming Wang,
  • Jing Han,
  • Jun Lu and
  • Zhuang Zhao

23 November 2022

Butt welding is an important link to ensure welding quality, and the penetration state of the weld is the main criterion to achieve this. Online monitoring and control of the penetration state of welded joints is an important measure to ensure weldin...

  • Article
  • Open Access
12 Citations
3,068 Views
18 Pages

Tensile Behavior of Titanium-Clad Bimetallic Steel Butt-Welded Joints

  • Jianbo Jiang,
  • Huiyong Ban,
  • Letian Hai and
  • Chenyang Huang

Because of the promising corrosion resistance and load-bearing capacity, titanium-clad (TC) bimetallic steel has gained increasing attention in ocean/coastal civil and structural engineering. Due to the double-layer nature of TC bimetallic steel, the...

  • Article
  • Open Access
9 Citations
3,374 Views
13 Pages

Effect of Welding Sequence in Angular Distortion on Butt Joint GMAW Process

  • Inês S. Afonso,
  • Manuel Rodríguez Martín and
  • João E. Ribeiro

15 October 2022

Over time, the industrial use of the welding process has grown in significance and is now one of the primary methods for joining metallic parts. During the welding process, metallurgical and structural modifications occur close to the welded joint. T...

  • Article
  • Open Access
6 Citations
3,822 Views
11 Pages

26 June 2024

The utilization of high-density polyethylene (HDPE) pipes is prevalent in water transportation due to their exceptional durability, resistance to corrosion, and ease of installation. Traditionally, butt fusion welding has been employed to connect HDP...

  • Article
  • Open Access
9 Citations
6,964 Views
19 Pages

12 April 2018

This research deals with the fatigue behavior of butt-welded joints, by considering the geometry and post-welding cooling cycles, as a result of cooling in quiet air and immersed in water. ASTM A-36 HR structural steel was used as the base metal for...

  • Article
  • Open Access
11 Citations
2,984 Views
13 Pages

Improving the Quality of Laser-Welded Butt Joints of Metal–Polymer Sandwich Composites

  • Serguei P. Murzin,
  • Heinz Palkowski,
  • Alexey A. Melnikov,
  • Maksim V. Blokhin and
  • Stanislav Osipov

14 July 2022

Sandwich panels are promising composite materials, although the possibilities for their thermal joining are limited due to the degradation of the polymer core at elevated temperatures. The purpose of this study is to improve the quality of the butt j...

  • Feature Paper
  • Article
  • Open Access
4 Citations
2,521 Views
14 Pages

Monitoring of Joint Gap Formation in Laser Beam Butt Welding using Neural Network-Based Acoustic Emission Analysis

  • Saichand Gourishetti,
  • Leander Schmidt,
  • Florian Römer,
  • Klaus Schricker,
  • Sayako Kodera,
  • David Böttger,
  • Tanja Krüger,
  • András Kátai,
  • Joachim Bös and
  • Jean Pierre Bergmann
  • + 2 authors

29 September 2023

This study aimed to explore the feasibility of using airborne acoustic emission in laser beam butt welding for the development of an automated classification system based on neural networks. The focus was on monitoring the formation of joint gaps dur...

  • Article
  • Open Access
21 Citations
4,935 Views
19 Pages

14 January 2021

In many applications that use high strength steels, structural integrity depends greatly on weld quality. Imperfections and the weld bead geometry are influencing factors on mechanical properties of the welded joints but, especially in the fatigue st...

  • Article
  • Open Access
1,777 Views
16 Pages

24 December 2024

The grain growth in the fusion zone (FZ) and heat-affected zone (HAZ) of metal inert gas (MIG) welding processes negatively affect the mechanical properties of aluminum alloy MIG welds used in automotive components. Although the addition of Sc- and Z...

  • Article
  • Open Access
2 Citations
1,825 Views
23 Pages

Effect of Laser Shock Peening on the Fatigue Performance of Q355D Steel Butt-Welded Joints

  • Dongdong You,
  • Yongkang Li,
  • Fenglei Li,
  • Jianhua Wang,
  • Yi Hou,
  • Pengfei Sun and
  • Shengguan Qu

This study investigated the effect of laser shock peening (LSP) treatment on the fatigue performance of Q355D steel butt-welded joints. The results demonstrate that LSP sig-nificantly enhances joint fatigue resistance through gradient hardening in su...

  • Article
  • Open Access
6 Citations
2,726 Views
17 Pages

The rapid spread of the use of high-density polyethylene (HDPE) pipes is due to the wide variety of methods for connecting them. This study keeps pace with the developments of butt fusion welding of HDPE pipes by exploring the relationship between th...

  • Article
  • Open Access
13 Citations
2,697 Views
11 Pages

25 February 2022

A dissimilar AA7075/Q235 butt-lap joint was fabricated via ultrasonic-assisted friction stir welding (UaFSW), and the characteristics of the UaFSW joint were investigated systematically. The acoustoplastic effect of the ultrasonic vibration led to th...

  • Article
  • Open Access
21 Citations
5,987 Views
13 Pages

4 July 2018

The tungsten inert gas (TIG) welding method most commonly used to weld ferrous metals, nonferrous metals, and other metals since it is simple, easily implemented, and achieves consistent high-quality welds. In this study, butt joints produced between...

  • Article
  • Open Access
48 Citations
4,752 Views
19 Pages

Microstructure and Mechanical Properties of Dissimilar Friction Stir Welded AA2024-T4/AA7075-T6 T-Butt Joints

  • Mohamed M.Z. Ahmed,
  • Mohamed M. El-Sayed Seleman,
  • Zeinab A. Zidan,
  • Rashad M. Ramadan,
  • Sabbah Ataya and
  • Naser A. Alsaleh

10 January 2021

Aircraft skin and stringer elements are typically fabricated from 2xxx and 7xxx series high strength aluminum alloys. A single friction stir welding (FSW) pass using a specially designed tool with shoulder/pin diameter ratio (D/d) of 3.20 is used to...

  • Article
  • Open Access
3 Citations
2,258 Views
17 Pages

Temporal Resolution of Acoustic Process Emissions for Monitoring Joint Gap Formation in Laser Beam Butt Welding

  • Sayako Kodera,
  • Leander Schmidt,
  • Florian Römer,
  • Klaus Schricker,
  • Saichand Gourishetti,
  • David Böttger,
  • Tanja Krüger,
  • András Kátai,
  • Benjamin Straß and
  • Jean Pierre Bergmann
  • + 1 author

21 September 2023

With the increasing power and speed of laser welding, in-process monitoring has become even more crucial to ensure process stability and weld quality. Due to its low cost and installation flexibility, acoustic process monitoring is a promising method...

  • Article
  • Open Access
1 Citations
1,259 Views
20 Pages

12 November 2024

High-density polyethylene (HDPE) pipelines are extensively utilized in energy transportation in the ocean. However, long-term exposure to water can alter the performance of HDPE, potentially leading to pipeline accidents. This study focuses on simula...

  • Article
  • Open Access
20 Citations
4,108 Views
17 Pages

Statistical Characterization of Stress Concentrations along Butt Joint Weld Seams Using Deep Neural Networks

  • Moritz Braun,
  • Josef Neuhäusler,
  • Martin Denk,
  • Finn Renken,
  • Leon Kellner,
  • Jan Schubnell,
  • Matthias Jung,
  • Klemens Rother and
  • Sören Ehlers

15 June 2022

In order to ensure high weld qualities and structural integrity of engineering structures, it is crucial to detect areas of high stress concentrations along weld seams. Traditional inspection methods rely on visual inspection and manual weld geometry...

  • Article
  • Open Access
16 Citations
5,777 Views
9 Pages

21 September 2022

High-density polyethylene (HDPE) pipes are the preferred pipes of water systems in nuclear power plants because they are durable, corrosion-free, easy to install, and not subject to fouling. However, their long-term performance can be affected by wel...

  • Article
  • Open Access
60 Citations
6,540 Views
18 Pages

A Vision Based Detection Method for Narrow Butt Joints and a Robotic Seam Tracking System

  • Boce Xue,
  • Baohua Chang,
  • Guodong Peng,
  • Yanjun Gao,
  • Zhijie Tian,
  • Dong Du and
  • Guoqing Wang

6 March 2019

Automatic joint detection is of vital importance for the teaching of robots before welding and the seam tracking during welding. For narrow butt joints, the traditional structured light method may be ineffective, and many existing detection methods d...

  • Article
  • Open Access
20 Citations
4,388 Views
13 Pages

Friction Stir Spot Butt Welding of Dissimilar S45C Steel and 6061-T6 Aluminum Alloy

  • Kun Gao,
  • Shengwei Zhang,
  • Mounarik Mondal,
  • Soumyabrata Basak,
  • Sung-Tae Hong and
  • Heechan Shim

7 August 2021

Friction stir spot welding (FSSW) of dissimilar S45C steel and 6061-T6 aluminum alloy in a butt configuration is experimentally investigated. Butt spot welding is performed using a convex scrolled shoulder tool at different tool rotational speeds. FS...

  • Article
  • Open Access
29 Citations
8,949 Views
9 Pages

2 December 2015

Butt joints of A5052 aluminum alloy and SS400 steel, with a new type of chamfered edge, are welded by means of metal inert gas welding and ER4043 Al-Si filler metal. The microhardness and microstructure of the joint are investigated. An intermetallic...

  • Article
  • Open Access
50 Citations
8,627 Views
15 Pages

Investigation on the Effect of Tool Pin Profiles on Mechanical and Microstructural Properties of Friction Stir Butt and Scarf Welded Aluminium Alloy 6063

  • Pankul Goel,
  • Arshad Noor Siddiquee,
  • Noor Zaman Khan,
  • Mohd Azmal Hussain,
  • Zahid A. Khan,
  • Mustufa Haider Abidi and
  • Abdulrahman Al-Ahmari

19 January 2018

In the present study, friction stir welding (FSW) of butt and scarf joints of Al 6063-T6 were investigated. Five different tool pin profiles (cylindrical, tapered cylindrical, square, triangular, and hexagonal) were applied for performing welding. Sc...

  • Article
  • Open Access
1 Citations
1,942 Views
17 Pages

26 October 2024

Laser welding on thin plates of high-strength steel is increasing in various industrial applications. The mechanical behavior of welded joints depends on their local properties, which in turn depend on the welding parameters applied to join the base...

  • Article
  • Open Access
4 Citations
2,864 Views
15 Pages

Assessing Tensile Strength and Electrical Conductivity of Friction Stir-Welded Joints of Copper and Aluminum Alloys

  • Elizabeth Hoyos,
  • María Camila Serna,
  • Yesid Montoya and
  • Jorge Hernán Córdoba

26 May 2024

Dissimilar aluminum joints have widespread applications across various industries, including the electronics and automotive sectors, owing to their unique combination of advantages, including reduced density and enhanced mechanical properties. These...

  • Article
  • Open Access
18 Citations
3,515 Views
15 Pages

26 September 2021

In this study, ultra-high-strength steels, namely, cold-hardened austenitic stainless steel AISI 301 and martensitic abrasion-resistant steel AR600, as base metals (BMs) were butt-welded using a disk laser to evaluate the microstructure, mechanical p...

  • Article
  • Open Access
13 Citations
9,084 Views
20 Pages

11 April 2020

This paper deals with the analysis of stress concentration at the weld toe of a Double-V and a Single-V butt-welded joints subjected to tensile, bending and shearing loads. For each geometrical and loading case accurate close form stress concentratio...

  • Article
  • Open Access
13 Citations
5,694 Views
14 Pages

Arc-Assisted Laser Welding Brazing of Aluminum to Steel

  • Xiaoquan Yu,
  • Ding Fan,
  • Jiankang Huang,
  • Chunling Li and
  • Yutao Kang

31 March 2019

Using laser beam as main heat source, and trailing arc as an assisted role, aluminum alloy was joined to galvanized steel in a butt configuration. Under suitable welding parameters, a sound welding seam was obtained. The interface intermetallic compo...

  • Article
  • Open Access
9 Citations
1,709 Views
13 Pages

3 August 2023

The microstructural evolution and corrosion behaviour of railroad flash-butt-welded U71Mn joints and the effect of heat treatment were investigated via scanning electron microscopy and electrochemical measurements. The joint structures were found to...

  • Article
  • Open Access
817 Views
18 Pages

1 September 2025

To accurately assess the residual stress distribution on the superficial layer of the weld for a pure copper butt-welded joint after laser shock peening (LSP), a coupled model was established by integrating experimental measurements with numerical si...

  • Article
  • Open Access
28 Citations
7,331 Views
28 Pages

Crack Initiation and Propagation Fatigue Life of Ultra High-Strength Steel Butt Joints

  • Markus J. Ottersböck,
  • Martin Leitner,
  • Michael Stoschka and
  • Wilhelm Maurer

29 October 2019

The division of the total fatigue life into different stages such as crack initiation and propagation is an important issue in regard to an improved fatigue assessment especially for high-strength welded joints. The transition between these stages is...

  • Article
  • Open Access
2 Citations
1,908 Views
17 Pages

Study on Fatigue Performance of Pulsed Tungsten Inert Gas Welding Joint of Duplex Stainless Steel Thin Tube

  • Chaofei Yang,
  • Wenjian Zheng,
  • Renfu Wang,
  • Jiajia Niu,
  • Lei Sun,
  • Mao Cheng,
  • Xianjing Lu,
  • Zhou Zhou and
  • Jianguo Yang

25 December 2023

To solve the shortage of austenite phase precipitation caused by nitrogen loss in the welding process of UNS S2205 duplex stainless steel (DSS), shielding gas nitriding was investigated by adding different N2 contents in Ar shielding gas during the w...

  • Feature Paper
  • Article
  • Open Access
12 Citations
4,712 Views
18 Pages

On the Intergranular Corrosion Properties of Thin Ferritic Stainless Steel Sheets Welded by Fiber-Laser

  • Niklas Sommer,
  • Igor Kryukov,
  • Christian Wolf,
  • Michael Wiegand,
  • Martin Kahlmeyer and
  • Stefan Böhm

12 August 2020

In the present investigation, thin sheets of stabilized and unstabilized ferritic stainless steel were welded in butt joint configuration using irradiation of a 1070 nm fiber-laser. Using optical microscopy, the microstructural evolution upon alterna...

  • Article
  • Open Access
2 Citations
869 Views
23 Pages

Thermal, Metallurgical, and Mechanical Analysis of Single-Pass INC 738 Welded Parts

  • Cherif Saib,
  • Salah Amroune,
  • Mohamed-Saïd Chebbah,
  • Ahmed Belaadi,
  • Said Zergane and
  • Barhm Mohamad

18 June 2025

This study presents numerical analyses of the thermal, metallurgical, and mechanical processes involved in welding. The temperature fields were computed by solving the transient heat transfer equation using the ABAQUS/Standard 2024 finite element sol...

  • Article
  • Open Access
989 Views
14 Pages

Analysis of Heat Transfer in the Welding Processes of Naval Metallic Sheets from an Occupational Safety Perspective

  • Roberto José Hernández de la Iglesia,
  • José L. Calvo-Rolle,
  • Héctor Quintian-Pardo and
  • Julia C. Mirza-Rosca

18 August 2025

Ship repair is hazardous, often presenting unsuitable working areas and risks due to the ship’s configuration. Welding tasks are particularly dangerous due to the high temperatures generated, high enough to melt the metal in structural elements...

  • Article
  • Open Access
18 Citations
4,638 Views
19 Pages

1 January 2020

The evaluation of the stress concentration factor (SCF) at the notches of welds is of importance, especially for butt-welded joints that are widespread in the industry. Some empirical formulae can be found in the literature to estimate the SCF at the...

  • Article
  • Open Access
10 Citations
4,489 Views
10 Pages

3 March 2021

Surface cracks in butt-welded joints usually occur in places with increased stress concentrations. The stress concentration factor (SCF) can be calculated using an empirical equation, with five geometric parameters of a butt-welded joint (thickness o...

  • Article
  • Open Access
24 Citations
6,995 Views
13 Pages

13 July 2017

Fiber laser welding of dissimilar materials between AISI316L austenitic stainless steel and EH36 ship steels were conducted. Then the effects of welding speed on microstructure and mechanical characterization of the welded joint were investigated. Op...

  • Article
  • Open Access
6 Citations
2,984 Views
12 Pages

Mechanical and Tribological Behaviors of U75VG Rail Flash−Butt Welded Joint

  • Bin Rong,
  • Shaopeng Liu,
  • Qiuping Li,
  • Jinfang Peng and
  • Mingxue Shen

Flash−butt welded rail is widely used in railway transportation; however, the welded joint is vulnerable after a long time of service, and its damage mechanism is controversial. Here, tensile and reciprocating friction tests were carried out to...

  • Article
  • Open Access
1 Citations
2,252 Views
12 Pages

7 March 2023

Oscillating laser welding is potential to improve the quality of aluminum alloy joints, but has been seldom addressed on lock butt joint. In this paper, the effects of beam oscillation frequencies (f) on the properties of laser-welded 5A06 aluminum a...

  • Article
  • Open Access
7 Citations
3,444 Views
14 Pages

28 October 2018

Under-matched welds could minimize the tendency of cold cracking and reduce the preheating operations when high strength steels are welded. However, its low load-carrying capacity might make the high strength parent metal meaningless. With the aim of...

  • Article
  • Open Access
43 Citations
9,486 Views
18 Pages

1 August 2017

Of particular importance and interest are the effects of pulsed Nd:YAG laser beam welding parameters on penetration and microstructure characterization of DP1000 butt joint, which is widely used in the automotive industry nowadays. Some key experimen...

  • Article
  • Open Access
38 Citations
6,866 Views
15 Pages

A Vision-Aided 3D Path Teaching Method before Narrow Butt Joint Welding

  • Jinle Zeng,
  • Baohua Chang,
  • Dong Du,
  • Guodong Peng,
  • Shuhe Chang,
  • Yuxiang Hong,
  • Li Wang and
  • Jiguo Shan

11 May 2017

For better welding quality, accurate path teaching for actuators must be achieved before welding. Due to machining errors, assembly errors, deformations, etc., the actual groove position may be different from the predetermined path. Therefore, it is...

  • Article
  • Open Access
1 Citations
1,371 Views
10 Pages

20 August 2025

The subject of this research was the development of technology for welding and the heat treatment of butt-welded joints of thin-walled Inconel 718 alloy tubes, a process based on orbital TIG welding without a filler metal. The developed technology al...

  • Article
  • Open Access
4 Citations
2,842 Views
20 Pages

6 March 2024

This article proposes as a novelty the differentiation of shielding-gas flow rates from both sides of the tungsten inert gas (TIG)-welded butt joints of commercially pure (CP) grade 1 titanium tubes. Such an approach is aimed at economically reducing...

  • Article
  • Open Access
29 Citations
4,818 Views
16 Pages

28 February 2019

Laser welding–brazing of 5A06 aluminum to Ti6Al4V titanium in a butt configuration was carried out to discuss the influences of welding parameters on dissimilar joint properties. The effects of laser offset, welding speed, and laser power on th...

  • Article
  • Open Access
8 Citations
2,436 Views
18 Pages

12 April 2024

The prerequisite of the weld bead finishing is intricately linked to the quality of the welded joint. It constitutes the final, yet pivotal, stage in its formation, significantly influencing the reliability of structural components and machines. This...

  • Article
  • Open Access
34 Citations
7,341 Views
19 Pages

10 November 2017

Dissimilar Al/steel butt joints of 6.0 mm thick plates have been achieved using fiber laser keyhole welding autogenously. The cross sections, interface microstructures, hardness and tensile properties of Al/steel butt joints obtained under different...

  • Article
  • Open Access
1 Citations
1,033 Views
13 Pages

Laser-MIG Hybrid Welding–Brazing Characteristics of Ti/Al Butt Joints with Different Groove Shapes

  • Xin Zhao,
  • Zhibin Yang,
  • Yonghao Huang,
  • Taixu Qu,
  • Rui Cheng and
  • Haiting Lv

31 May 2025

TC4 titanium alloy and 5083 aluminum alloy with different groove shapes were joined by laser-MIG hybrid welding–brazing using ER4043 filler wire. The effects of groove shape on the weld formation, intermetallic compounds and tensile property of...

  • Article
  • Open Access
17 Citations
3,602 Views
20 Pages

13 March 2020

The research work and related tests aimed to identify the effect of filler metal-free laser beam welding on the structure and properties of butt joints made of steel 700MC subjected to the TMCP (thermo-mechanically controlled processed) process. The...

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