Search Results (25)

In order to address the weaknesses of poor corrosion resistance of hydraulic cylinder piston rods, we have developed a surface protection strategy for titanium aluminum nitride coatings by filter cathode vacuum arc (FCVA) technology. The optimization and regulatory mechanism of N₂ flow rate on the microstructure, mechanical, and electrochemical oxidation behaviors have been emphasized. The results indicated that all coatings revealed a nanocrystalline amorphous composite structure dominated by an fcc TiAlN phase. However, the solid solution content, growth orientation, and grain size could be controlled by the nitrogen flow rate, thereby achieving optimized hardness, adhesion strength, corrosion, and oxidation resistance. Specifically, with the increase in the N₂ flow rate, the solid solution content continued to rise, while the crystal orientation transformed from the (111) to the (200) plane, and the grain size initially increased and then decreased. As a result, mechanical properties, including hardness, toughness, resistance to plastic deformation, and adhesion strength, displayed a trend of initially increasing and then decreasing. The corrosion failure of coatings was linked to surface defects controlled by the N₂ flow rate, rather than the composition and phase structure. The coating displayed superior corrosion resistance at low N₂ flow rates due to fewer macroscopic particles and pore defects. This study provides valuable insights into the corrosion behavior of an aluminum titanium nitrogen coating, providing crucial guidance for coating design in harsh environments. Full article

This study meticulously examines the influence of aluminum (Al) and titanium (Ti) on the genesis of self-generated ordered phases in high-entropy alloys (HEAs), a class of materials that has garnered considerable attention due to their exceptional multifunctionality and versatile compositional palette. By meticulously tuning the concentrations of Al and Ti, this research delves into the modulation of the in situ self-generated ordered phases’ quantity and distribution within the alloy matrix. The annealing heat treatment outcomes revealed that the strategic incorporation of Al and Ti elements facilitates a phase transformation in the Cr-Fe-Ni medium-entropy alloy, transitioning from a BCC (body-centered cubic) phase to a BCC + FCC (face-centered cubic) phase. Concurrently, this manipulation precipitates the emergence of novel phases, including B2, L2₁, and σ. This orchestrated phase evolution enacts a synergistic enhancement in mechanical properties through second-phase strengthening and solid solution strengthening, culminating in a marked improvement in the compressive properties of the HEA. Full article

Highly porous titanium foams are great candidates for replacing bone structures with a low elastic modulus owing to their ability to avoid the stress shielding effect. However, the production of highly porous foams (>70 vol.%) with well-distributed, stable, and predictable porous architectures using powder compaction and space holders is challenging. In this study, pure titanium powder and mechanically alloyed Ti-13Ta-6Sn were mixed with 50, 70, and 80 vol.% KCl powders as a space holder, cold-compacted, and sintered in a plasma-assisted sintering reactor to produce highly porous foams. The space holder was completely removed using heat and plasma species collisions prior to sintering. A Ti-13Ta-6Sn alloy powder with α, β, and metastable FCC-γ phases was synthesized. The characteristics of the alloyed powder, mixing step, and the resulting sintered samples were compared to those of CP-Ti. After sintering, the alloy exhibited α and β phases and a reduced elastic modulus. Foams with an elastic modulus in the range of the cortical and trabecular bones were obtained. The results showed the effects of the space holder volume fractions on the volume fraction, size, distribution, interconnectivity, and shape of the pores. The Ti-13Ta-6Sn foams exhibited a uniform open-celled porous architecture, lower elastic modulus, higher yield strength, and higher passivation resistance than CP-Ti. Ti-13Ta-6Sn exhibited a nontoxic effect for the mouse fibroblast cell line. Full article

High-entropy alloys (HEAs) have drawn significant attention due to their unique design and superior mechanical properties. Comprising 5–35 at% of five or more elements with similar atomic radii, HEAs exhibit high configurational entropy, resulting in single-phase solid solutions rather than intermetallic compounds. Additive manufacturing (AM), particularly direct energy deposition (DED), is effective for producing HEAs due to its rapid cooling rates, which ensure uniform microstructures and minimize defects. These alloys typically form face-centered cubic (FCC) or body-centered cubic (BCC) structures, contributing to their exceptional strength, hardness, and mechanical performance across various temperatures. However, FCC-structured HEAs often have low yield strengths, posing a challenge for structural applications. In this study, a Ni-Co-Fe-Cr-Al-Ti HEA was manufactured using the DED method. This study proposes that the addition of aluminum and titanium creates a γ + γ′ phase structure within a multicomponent FCC-HEA matrix, enhancing the thermal stability and coarsening the resistance and strength. The γ′ phase with an ordered FCC structure significantly improves the mechanical properties. Analysis confirmed the presence of the γ + γ′ structure and demonstrated the alloy’s high tensile strength and microhardness. This approach underscores the potential of AM techniques in advancing HEA production for high-performance applications. Full article

In the field of ultrasonic-assisted micro-forming, in addition to acoustic softening, impact effects also play a significant role, especially in terms of influencing the deformation behavior of surfaces, such as by generating more deformation on surface asperity. In this study, to understand the mechanisms involved in the effect of an impact, ultrasonic-assisted micro-forging tests were conducted on commercially pure copper, pure aluminum, and pure titanium. A method that can measure the increment in the temperature during ultrasonic vibration was developed. As a result, changes in the surface temperature of the material under the impact effect and acoustic softening were measured. It is indicated that, during ultrasonic vibration, the heat generated through acoustic softening is very limited and the main heat increase occurs after the impact effect. Once the impact effect occurs, the surface temperature increases with increasing amplitude. Nevertheless, for materials with different crystal structures, the influences of the impact effect are also different. The surfaces of copper and aluminum soften, creating more surface deformation, but the exact opposite effect is seen on a titanium surface. Observing the evolution of the microstructure on the material surface with EBSD demonstrates that the impact effect on FCC materials can reach deeper below the surface in terms of temperature diffusion compared to titanium. Meanwhile, the impact effect in the case of titanium causes the regeneration of twinning, which is reduced under the influence of the acoustic softening effect, consequently resulting in strain hardening. Full article

Nanoscale metallic titanium (Ti) offers unique energetic and biocompatible characteristics for the aerospace and biomedical industries. A rapid and sustainable method to form purified Ti nanocrystals is still in demand due to their high oxygen affinity. Herein, we report the production of highly purified Ti nanoparticles with a nonequilibrium face center cubic (FCC) structure from titanium tetrachloride (TiCl₄) via a capacitively coupled plasma (CCP) route. Furthermore, we demonstrate a secondary H₂ treatment plasma as an effective strategy to improve the air stability of a thin layer of nanoparticles by further removal of chlorine from the particle surface. Hexagonal and cubic-shaped Ti nanocrystals of high purity were maintained in the air after the secondary H₂ plasma treatment. The FCC phase potentially originates from small-sized grains in the initial stage of nucleation inside the plasma environment, which is revealed by a size evolution study with variations of plasma power input. Full article

Metal additive manufacturing is a developing technique with numerous advantages and challenges to overcome. As with all manufacturing techniques, the specific raw materials and processing parameters used have a profound influence on microstructures and the resulting behavior of materials. It is important to understand the relationship between processing and microstructures of Ti to advance knowledge of Ti-alloys in the additive field. In this study, a face-centered cubic (FCC) phase was found in grade 2 commercially pure titanium specimens, additively manufactured with directed energy deposition in an argon atmosphere. Two scanning speeds (500 and 1000 mm/min) and three scanning patterns (cross-hatched and unidirectional patterns) were investigated. Electron backscatter diffraction and energy-dispersive X-ray spectroscopy were used for microstructural and compositional analysis. Inverse pole figure, phase, and kernel average misorientation (KAM) maps were analyzed in this work. Larger amounts of the FCC phase were found in the unidirectional scanning patterns for the slower scanning speed, while the cross-hatched pattern for both scanning speeds showed a lower amount of FCC. Higher KAM averages were present in the faster scanning speed specimens. According to EDS scans, small amounts of nitrogen were uniformly distributed throughout the specimens, leading to the possibility of interstitial content as a contributing factor for development of the observed FCC phase. However, there is no clear relationship between nitrogen and the FCC phase. The formation of this FCC phase could be connected to high densities of crystalline defects from processing, plastic deformation, or the distribution of interstitials in the AM structure. An unexpected Kurdjumow–Sachs-type orientation relationship between the parent beta phase and FCC phase was found, as ${\left\{110\right\}}_{\mathrm{B}\mathrm{C}\mathrm{C}}\parallel {\left\{111\right\}}_{\mathrm{F}\mathrm{C}\mathrm{C}}$, ${⟨111⟩}_{\mathrm{B}\mathrm{C}\mathrm{C}}\parallel {⟨110⟩}_{\mathrm{F}\mathrm{C}\mathrm{C}}$. Full article

Ophiolites are remnants of oceanic crust that have been thrust onto continental crust due to tectonic processes. They are composed of mostly mafic and ultramafic rocks, which are genetically associated with gold, silver, platinum group element (PGE), chrome, manganese, titanium, cobalt, copper, and nickel deposits. The main objective of this research was to identify the spatial distribution of Mesozoic ophiolitic complexes within the Central Afghan Block in Middle Afghanistan using optical remote sensing data and spectral analyses. Distinct algorithms, such as false color composite (FCC), proposed band ratios (PBR), principal component analysis (PCA), and spectral angle mapper (SAM), were used to map the targeted ophiolitic complexes. New band ratios were proposed in this study based on the spectral properties of mafic-ultramafic minerals and rocks, which showed high efficiency. Based on the results, four different ophiolitic complexes were delineated within this study area. These complexes are consistent with previous studies. The accuracy assessment of this study showed an overall accuracy of 72.2%. The findings of this study can significantly contribute to further studies on the emplacement mechanism and paleo-Tethys history of Middle Afghanistan. Also, the spatial distribution of the ophiolitic complexes identified in this study can be used to constrain models of the tectonic evolution of the Central Afghan Block. Additionally, the identification of new band ratios for mapping ophiolitic complexes can be used in future studies of other ophiolite-bearing regions. Full article

Although the Bauschinger effect has been investigated in some detail in various materials, the number of articles on the effect of grain size is extremely limited, and in current nanostructured materials it is practically absent. Since such materials are considered as promising for structural applications, it is important to understand their mechanical behavior under conditions of changing the direction of deformation, and, therefore, it is necessary to study the Bauschinger effect and its dependence on grain size. The Bauschinger effect was investigated by a single exemplary method for tensile compression of commercially pure hcp titanium and fcc copper, with different grain sizes in the range from hundreds of microns to hundreds of nanometers. The change in grain size was performed by structure refinement by the method of severe plastic deformation using equal-channel angular pressing and subsequent annealing. It has been established that, in both materials, the Bauschinger effect increases with a decrease in grain size, the degree of permanent strain and the duration of exposure between forward and reverse deformation. The signs of the Bauschinger parameter in copper and titanium are opposite. The relationship between the Bauschinger effect and the nature of strain hardening in titanium and softening in copper in the ultrafine-grained state is discussed. Full article

This study focused on investigating the adhesion and tribological properties of niobium-doped titanium nitride (TiNbN) coatings deposited on D2 steel substrates at various substrate temperatures (Ts) under simulated cutting conditions. X-ray diffraction confirmed the presence of coatings with an FCC crystalline structure, where Nb substitutes Ti atoms in the TiN lattice. With increasing Ts, the lattice parameter decreased, and the crystallite material transitioned from flat-like to spherical shapes. Nanoindentation tests revealed an increase in hardness (H) with Ts, while a decrease in the elastic modulus (E) resulted in an improved elastic strain limit for failure (H/E) and plastic deformation resistance (H³/E²), thereby enhancing stiffness and contact elasticity. Adhesion analysis showed critical loads of ~50 N at Ts of 200 and 400 °C, and ~38 N at Ts of 600 °C. Cohesive failures were associated with lateral cracking, while adhesive failures were attributed to chipping spallation. The tribological behavior was evaluated using a pin-on-disk test, which indicated an increase in friction coefficients with Ts, although they remained lower than those of the substrate. Friction and wear were influenced by the surface morphology, facilitating the formation of abrasive particles. However, the absence of coating detachment in the wear tracks suggested that the films were capable of withstanding the load and wear. Full article

In this work, the deposition of titanium nitride (TiN) thin film using direct current (DC) sputtering technique and its application as diffusion barriers against copper interconnect was presented. The deposited film was analyzed by using X-ray diffraction (XRD), field-emission scanning electron microscopy (FESEM), and X-ray photoelectron spectroscopy (XPS) techniques. XRD patterns showed the face-centered cubic (FCC) structure for the TiN/SiO₂/Si film, having (111) and (200) peaks and TiN (111), Cu(111), and Cu(200) peaks for Cu/TiN/SiO₂/Si film. FESEM images revealed that the grains were homogeneously dispersed on the surface of the TiN film, having a finite size. XPS study showed that Ti2p doublet with peaks centered at 455.1 eV and 461.0 eV for TiN film was observed. Furthermore, the stoichiometry of the deposited TiN film was found to be 0.98. The sheet resistance of the TiN film was analyzed by using a four-point probe method, and the resistivity was calculated to be 11 μΩ cm. For the utilization, TiN film were tested for diffusion barrier performance against Cu interconnect. The results exhibited that TiN film has excellent performance in diffusion barrier for copper metallization up to a temperature of 700 °C. However, at a higher annealing temperature of 800 °C, the formation of Cu₃Si and TiSi₂ compounds were evident. Thus, stoichiometric TiN film with high thermal stability and low resistivity produced in this study could be applied for the fabrication of microelectronic devices. Full article

The studies are focused on the properties of the multilayer composite coating based on the (Ti,Y,Al)N system with high content of yttrium (about 40 at.%) of yttrium (Y). The hardness and elastic modulus were defined, and the resistance to fracture was studied during the scratch testing. Two cubic solid solutions (fcc phases), including c-(Ti,Y,Al)N and c-(Y,Ti,Al)N, are formed in the coating. The investigation of the wear resistance of the (Ti,Y,Al)N-coated tools during the turning of steel in comparison with the wear resistance of the tools with the based on the (Ti,Cr,Al)N system coating and the uncoated tools found a noticeable increase (by 250%–270%) in rake wear resistance. Active oxidation processes are observed in the (Ti,Y,Al)N coating during wear. It can be assumed that yttrium oxide is predominantly formed with a possible insignificant formation of titanium and aluminum oxides. At the same time, complete oxidation of c-(Y,Ti,Al)N nanolayers is not observed. Some hypotheses explaining the rather high performance of a coating with a high yttrium content are considered. Full article

In this work, the microstructure and mechanical properties of atmospheric plasma-sprayed coatings of Al_0.5CoCrFeNi₂Ti_0.5, prepared using gas-atomized powders at varying spray powers, are studied in as-sprayed and heat-treated conditions. Gas-atomized powders had spherical shapes and uniform element distributions, with major FCC phases and metastable BCC phases. The metastable BCC phase transformed to ordered and disordered BCC phases when sufficient energy was applied during the plasma-spraying process. During the heat treatment process for 2 hrs, disordered BCCs transformed into ordered BCCs, while the intensity of the FCC peaks increased. Spraying power plays a significant role in the microstructure and mechanical properties of plasma sprayed because at a high power, coatings exhibit better mechanical properties due to their dense microstructures resulting in less defects. As the plasma current was increased from 500 A to 700 A, the coatings’ hardness increased by approximately 21%, which is directly proportional to the decreased wear rate of the coatings at high spraying powers. As the coatings experienced heat treatments, the coatings sprayed with a higher spraying power showed higher hardness and wear resistances. Precipitation strengthening played a significant role in the hardness and wear resistances of the coatings due to the addition of the titanium element. Full article

In addition to the common stable and metastable phases in titanium alloys, the face-centered cubic phase was recently observed under various conditions; however, its formation remains largely unclarified. In this work, the effect of nonmetallic interstitial atoms O, N, C and B on the formation of the face-centered cubic phase of titanium was investigated with the density functional theory. The results indicate that the occupancy of O, N, C and B on the octahedral interstitial sites reduces the energy gap between the hexagonal-close-packed (HCP) and face-centered cubic (FCC) phases, thus assisting the formation of FCC-Ti under elevated temperature or plastic deformation. Such a gap further decreases with the increase in the interstitial content, which is consistent with the experimental observation of FCC-Ti under high interstitial content. The relative stability of the interstitial-containing HCP-Ti and FCC-Ti was studied against the physical and chemical origins, e.g., the lattice distortion and the electronic bonding. Interstitial O, N, C and B also reduce the stacking fault energy, thus further benefiting the formation of FCC-Ti. Full article

High hardness improves the material’s load-bearing capacity, resulting in the enhancement of tribological properties. However, the high hardness is difficult to achieve for TiAlN coating due to the transformation of the close-packed structure from cubic to hexagonal and the increase in the grain size when the Al content is high. In the present study, the ultrahard TiAlN coatings (hardness > 40 GPa) are successfully developed by filtered cathodic vacuum arc technology to study the effect of nitrogen flux rate on tribological behaviors. The highest hardness of 46.39 GPa is obtained by tuning the nitrogen flux rate to achieve the regulation of Al content and the formation of nanocrystalline. The stable fcc TiAlN phase is formed via the solid-phase reaction under a high nitrogen concentration, and more aluminum atoms replace the titanium atoms in the (Ti, Al)N solid solution. The high Al content of the Ti_0.35Al_0.65N coating has a nanocrystalline structure and the average crystalline size is 16.52 nm. The TiAlN coating deposited at a nitrogen flux rate of 60 sccm exhibits the best properties of a combination of microhardness = 2972.91 Hv_0.5, H = 46.39 GPa, E = 499.4 Gpa, ratio H/E* = 0.093 and ratio H³/E*² = 0.403. Meanwhile, the TiAlN coating deposited at 60 sccm shows the lowest average friction coefficient of 0.43 and wear rate of 1.3 × 10⁻⁷ mm³ N⁻¹ m⁻¹ due to the best mechanical properties. Full article