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Actuators, Volume 14, Issue 9

2025 September - 52 articles

Cover Story: As six-axis industrial robots become indispensable in manufacturing, the challenge of programming them efficiently grows. This study introduces a smart algorithm that uses a robot’s redundant degree of freedom (i.e., the rotation around its end-effector axis) to minimize energy consumption during motion. Implemented within an NC post-processor solution, the method requires no workflow changes and ensures continuous toolpath motion. Tests on a KUKA KR60 HA robot showed a 7.5% reduction in total energy use, which confirms that an effective step toward greener and more sustainable robotic manufacturing has been achieved. The algorithm can be used for many technological robot applications performed with various end effectors. View this paper
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Articles (52)

  • Review
  • Open Access
1 Citations
4,868 Views
86 Pages

Autonomous Driving in Agricultural Machinery: Advancing the Frontier of Precision Agriculture

  • Qingchao Liu,
  • Ruohan Yu,
  • Haoda Suo,
  • Yingfeng Cai,
  • Long Chen and
  • Haobin Jiang

22 September 2025

Increasing global food production to address challenges from population growth, labor shortages, and climate change necessitates a significant enhancement of agricultural sustainability. Autonomous agricultural machinery, a recognized application of...

  • Article
  • Open Access
993 Views
16 Pages

22 September 2025

In recent years, pneumatic proportional valves have become increasingly prevalent in ventilators, particularly proportional solenoid valves. However, these traditional valves face challenges, including a slow response, being prone to overheating from...

  • Article
  • Open Access
1 Citations
733 Views
22 Pages

Pre-Processing Optimisation of Robot Control to Reduce Energy Consumption

  • Petr Vavruska,
  • Strahinja Protić and
  • Tomas Kratena

22 September 2025

The huge growth in the utilisation of six-axis robots in various technological applications in production calls for a detailed focus on the process of preparing Numerical Control (NC) programmes for effective robot control. Considerable attention is...

  • Article
  • Open Access
895 Views
24 Pages

22 September 2025

This paper addresses the cruise range maximization problem for hypersonic drones by proposing a combined aerodynamic force/thrust vector trajectory optimization method. A novel continuous linear parameterization strategy for trajectory optimization i...

  • Review
  • Open Access
2 Citations
4,815 Views
32 Pages

20 September 2025

Since the successful implementation of microfluidic technology in biomedical applications, research on micropumps—the central component of these systems—has gained significant momentum. Benefiting from advancements in pump materials and c...

  • Article
  • Open Access
1 Citations
2,869 Views
24 Pages

20 September 2025

This study explores a novel approach of using large language models (LLMs) in the real-time Proportional–Integral–Derivative (PID) control of a physical system, the Quanser QUBE-Servo 2. We investigated whether LLMs, used with an Artificial Intellige...

  • Article
  • Open Access
902 Views
30 Pages

Lightweight Adaptive Feature Compression and Dynamic Network Fusion for Rotating Machinery Fault Diagnosis Under Extreme Conditions

  • Kaiyi Zhang,
  • Xuling Liu,
  • Guohua Yang,
  • Kun Zhai,
  • Gaofei An,
  • Yusong Zhang and
  • Chaofeng Peng

19 September 2025

Reliable fault diagnosis of rotating machines under extreme conditions—strong speed, load variation, intense noise, and severe class imbalance—remains a critical industrial challenge. We develop an ultra-light yet robust framework to accu...

  • Article
  • Open Access
1,146 Views
22 Pages

18 September 2025

This primary study aims to optimize network resource utilization efficiency in marine control systems. A novel event-triggering condition is proposed to significantly reduce communication traffic, where the error norm is squared while the input norm...

  • Article
  • Open Access
1 Citations
859 Views
22 Pages

18 September 2025

Gallium-based room-temperature liquid metal is a promising multifunctional material for microfluidics and precision machining due to its high mobility and deformability. However, precise motion control of gallium-based liquid metal droplets, especial...

  • Article
  • Open Access
1 Citations
788 Views
17 Pages

17 September 2025

This paper investigates the attitude control problems of spacecraft subject to external disturbances and compound actuator faults, including both additive and multiplicative components. To address these problems, an improved learning observer (ILO) i...

  • Article
  • Open Access
1,129 Views
19 Pages

17 September 2025

This paper proposes a nonlinear model predictive control (MPC) framework initialized using an initial-guess particle swarm optimization (IG-PSO) algorithm for mobile robots navigating in environments with nonconvex obstacles. The proposed method is d...

  • Article
  • Open Access
738 Views
20 Pages

16 September 2025

This work provides the first demonstration of FFTCCV as a dual-purpose method, serving both as a real-time diagnostic tool and as a phase- and morphology-engineering strategy. By adjusting the scan rate, FFTCCV directs the crystallographic evolution...

  • Article
  • Open Access
799 Views
27 Pages

15 September 2025

Control valves are widely applied in nuclear power, offshore oil/gas extraction, and chemical engineering, but suffer from issues like pressure oscillation, flow control accuracy degradation, and motor overload due to unstable fluid loads (e.g., nucl...

  • Article
  • Open Access
1 Citations
599 Views
23 Pages

13 September 2025

This article investigates the bipartite consensus control problem of general linear multiagent systems over an antagonistic interaction topology using a dynamic event-triggered mechanism. Primarily, for each agent, a distributed dynamic event-trigger...

  • Article
  • Open Access
2 Citations
1,093 Views
19 Pages

12 September 2025

Conventional underwater vehicles, which are typically equipped with oscillating fins or standard propellers, are incapable of effective locomotion within the viscous, high-resistance environment of muddy substrates common in agricultural ponds. To ad...

  • Article
  • Open Access
2 Citations
886 Views
21 Pages

11 September 2025

As a critical component in tunnel construction, the segment erector of shield tunneling machines critically influences segment assembly quality and construction efficiency, largely determined by its dual-cylinder synchronization control. Addressing c...

  • Article
  • Open Access
1 Citations
912 Views
24 Pages

11 September 2025

For multi-agent systems under Denial-of-Service (DoS) attacks, a relative threshold strategy for event triggering and a state-constrained control method with prescribed performance are proposed. Within the framework of combining graph theory with the...

  • Article
  • Open Access
2 Citations
671 Views
38 Pages

An Adaptive Estimation Model for the States and Loads in Electro-Hydraulic Actuation Systems

  • Dimitar Dichev,
  • Borislav Georgiev,
  • Iliya Zhelezarov,
  • Tsanko Karadzhov and
  • Hristo Hristov

11 September 2025

In this study, we introduce an advanced framework for state estimation in electro-hydraulic systems, utilizing a structurally adapted Kalman filter. The proposed model was designed to enhance estimation accuracy and robustness under dynamic load vari...

  • Article
  • Open Access
645 Views
14 Pages

9 September 2025

Hexaglide parallel manipulators are characterized by high accuracy and dynamic performance, which makes them suitable for industrial high-precision assembly tasks such as placement of electronic THT components on printed circuit boards. In this paper...

  • Article
  • Open Access
2 Citations
3,429 Views
17 Pages

Developing an Energy-Efficient Electrostatic-Actuated Micro-Accelerometer for Low-Frequency Sensing Applications

  • Umar Jamil,
  • Muhammad Sohaib Zahid,
  • Nouman Ghafoor,
  • Faisal Nawaz,
  • Jose Raul Montes-Bojorquez and
  • Mehboob Alam

8 September 2025

Micro-accelerometers are in high demand across many due to their compact size, low energy consumption, and excellent precision. Since gravity causes a large movement when the device is positioned vertically, measuring low gravitational acceleration i...

  • Article
  • Open Access
704 Views
14 Pages

8 September 2025

The performance of pump-jet propulsion systems is critically important in defense and marine applications. However, their optimization has encountered bottlenecks due to a lack of theoretical understanding of underlying flow mechanisms. This study in...

  • Article
  • Open Access
2,148 Views
19 Pages

8 September 2025

A small-scale electro-hydrostatic actuator, termed miniHydrA, was developed based on biomechanical requirements for gait and integrated into an ankle exoskeleton. The key advantage of this actuator concept lies in its compact size and the low mass of...

  • Article
  • Open Access
776 Views
23 Pages

5 September 2025

To meet the vibration isolation requirements of engines under diverse operating conditions, this paper proposes a novel magnetorheological fluid-elastomer isolator with high load and tunable parameters. The mechanical and magnetic circuit structures...

  • Article
  • Open Access
1 Citations
805 Views
23 Pages

5 September 2025

Leveling of the crane support platform plays a vital role in operational safety and lifting efficiency; it requires both precise horizontal positioning and the rational distribution of outrigger load. However, the current synchronous leveling methods...

  • Article
  • Open Access
688 Views
16 Pages

4 September 2025

In the three-motor hybrid architecture, the auxiliary drive uses electrically excited synchronous motor (EESM), which has the advantages of high torque density, wide speed range and strong anti-demagnetization ability. However, the strong electromagn...

  • Article
  • Open Access
1,695 Views
20 Pages

Simulation-Based Testing of Autonomous Robotic Systems for Surgical Applications

  • Jun Lin,
  • Tiantian Sun,
  • Rihui Song,
  • Di Zhu,
  • Lan Liu,
  • Jiewu Leng,
  • Kai Huang and
  • Rongjie Yan

4 September 2025

Autonomous surgery involves surgical tasks performed by a robot with minimal or no human involvement. Thanks to its precise automation, surgical robotics offers significant benefits in enhancing the consistency, safety, and quality of procedures, dri...

  • Article
  • Open Access
1 Citations
721 Views
15 Pages

3 September 2025

A general high-order linear consensus protocol is proposed for coupling topologies defined by directed graphs with partial relative state information and a reference model with lobal/local gains. Necessary and sufficient second-order stability bounds...

  • Article
  • Open Access
900 Views
28 Pages

3 September 2025

A dual-loop fault-tolerant control scheme is investigated for UAV attitude control systems subject to actuator faults, input saturation, and external disturbances in this paper. In the outer loop of attitude angles, a nonlinear dynamic inversion cont...

  • Article
  • Open Access
752 Views
11 Pages

3 September 2025

This study presents a human-centric, data-driven modeling framework for the intelligent evaluation and classification of vibration-reducing (VR) gloves used in hand-transmitted vibration environments. Recognizing the trade-offs between protection and...

  • Article
  • Open Access
685 Views
24 Pages

3 September 2025

Electro-hydraulic servoactuators have great potential in mobile robotics due to their robustness, high bandwidth and power density, but compared with electromechanical actuators, they can be inefficient and more difficult to integrate into systems. T...

  • Article
  • Open Access
722 Views
30 Pages

Model-Based Reinforcement Learning for Containing Malware Propagation in Wireless Radar Sensor Networks

  • Haitao Lin,
  • Can Tian,
  • Linman Chen,
  • Daizhi Liao,
  • Yunbo Wang and
  • Yubo Hua

2 September 2025

To address malware containment challenges in WRSNs—where traditional integer-order models neglect propagation memory effects and standard reinforcement learning (RL) suffers from slow trial-and-error limitations—we propose the following:...

  • Article
  • Open Access
593 Views
18 Pages

2 September 2025

Time-varying lumped disturbance and measurement noise are primary obstacles that restrict the control performance of permanent magnet synchronous motor (PMSM) drives. To tackle these obstacles, an adaptive nonsingular terminal sliding mode (ANTSM) al...

  • Article
  • Open Access
1 Citations
2,017 Views
16 Pages

2 September 2025

Agriculture is facing increasing challenges due to labor shortages, rising productivity demands, and the need to operate in unstructured environments. Robotics, particularly soft robotics, offers promising solutions for automating delicate tasks such...

  • Article
  • Open Access
2 Citations
1,262 Views
22 Pages

1 September 2025

In an intelligent driving system, the rationality of driving decisions and the trajectory planning scheme directly determines the safety and stability of the system. Existing research mostly relies on high-definition maps and empirical parameters to...

  • Article
  • Open Access
2,219 Views
31 Pages

A Novel Laminar Jamming Mechanism for Variable-Stiffness Robotic Arms

  • Freddy Caro,
  • Marc G. Carmichael and
  • Jinchen Ji

1 September 2025

A central problem in human–robot interaction is the risk of severe injury in humans in the event of a collision with a rigid robot arm. The introduction of variable stiffness into a robot arm mitigates the effects of impact and generates a safe...

  • Article
  • Open Access
586 Views
21 Pages

31 August 2025

The transient performance of sensorless control for interior permanent magnet synchronous motors (IPMSMs), based on back-electromotive force (back-EMF) estimation, is a critical factor in ensuring the high reliability of motor drive systems. Although...

  • Article
  • Open Access
1 Citations
915 Views
19 Pages

Flow Separation Delay Mechanism and Aerodynamic Enhancement via Optimized Flow Deflector Configurations

  • Shengguan Xu,
  • Siyi Wang,
  • Hongquan Chen,
  • Jianfeng Tan,
  • Wei Li and
  • Shuai Yin

31 August 2025

This study explores the critical role of the flow deflector in suppressing boundary layer separation and enhancing aerodynamic efficiency through systematic geometric parameterization and computational analysis. By defining eight key design variables...

  • Article
  • Open Access
1,028 Views
21 Pages

Vibration Reduction and Stability Investigation of Van Der Pol–Mathieu–Duffing Oscillator via the Nonlinear Saturation Controller

  • Ashraf Taha EL-Sayed,
  • Rageh K. Hussein,
  • Yasser A. Amer,
  • Sara S. Mahmoud,
  • Sharif Abu Alrub and
  • Taher A. Bahnasy

31 August 2025

This study investigates the effect of a nonlinear saturation controller (NSC) on the van der Pol–Mathieu–Duffing oscillator (VMDO). The oscillator is a single degree of freedom (DOF) system. It is driven by an external force. It is descri...

  • Article
  • Open Access
1,331 Views
19 Pages

30 August 2025

Population aging intensifies the demand for rehabilitation services, which are already suffering from staff shortages. In response to this challenge, the implementation of new technologies in physiotherapy is needed. For such a task, rehabilitation e...

  • Article
  • Open Access
1,087 Views
16 Pages

30 August 2025

This study introduces novel semi-active vibration controllers for magnetorheological (MR) fluid-based vibration control systems, specifically a band-pass frequency-shaped semi-active control (FSSC) and a narrow-band FSSC. These algorithms are designe...

  • Article
  • Open Access
1 Citations
1,662 Views
18 Pages

A Study on Reducing Loss in PCB Motor Stator Using Multi-Via Structure

  • Su-Bin Jeon,
  • Do-Hyeon Choi,
  • Hyung-Sub Han,
  • Yun-Ha Song and
  • Won-Ho Kim

29 August 2025

This study proposes a multi-via structure as a loss-reduction design technique to mitigate current crowding in a slotless axial flux permanent magnet motor (AFPM) equipped with printed circuit board (PCB) stators. The PCB stator enables high current...

  • Article
  • Open Access
834 Views
19 Pages

29 August 2025

A fast terminal sliding mode control based on a fixed-time sliding surface is proposed for a permanent magnet arc motor (PMAM), effectively improving speed response, control accuracy, and disturbance rejection capability. Due to its piecewise structu...

  • Article
  • Open Access
1 Citations
848 Views
35 Pages

Dynamics Study of Multi-Supports Rotor Systems with Bearing Clearance Considering Angular Deflections

  • Qiyao Dai,
  • Zhefu Yang,
  • Cun Wang,
  • Yanhong Ma,
  • Yongfeng Wang,
  • Zhihong Song and
  • Jie Hong

29 August 2025

Bearing clearance, prevalent in multi-supports rotor systems of aero engines, exerts a significant influence on the dynamics of rotor systems, actuators, and aero engines. The essence of it lies in the complex mechanical effects between the bearing a...

  • Article
  • Open Access
2 Citations
1,257 Views
21 Pages

29 August 2025

This article is devoted to the design of a real-time gain scheduling (adaptive) proportional–integral (PI) controller for the displacement volume regulation of a swash plate-type axial piston pump. The pump is intended for open circuit hydrauli...

  • Article
  • Open Access
673 Views
22 Pages

28 August 2025

This study develops a new integral sliding mode-based method to address the decentralized adaptive fault-tolerant guaranteed cost control (GCC) problem via a dynamic event-triggered (DET) adaptive dynamic programming (ADP) approach. Firstly, integral...

  • Article
  • Open Access
720 Views
24 Pages

Stability Optimization of an Oil Sampling Machine Control System Based on Improved Sparrow Search Algorithm PID

  • Pan Zhang,
  • Changwei Yang,
  • Min Liao,
  • Junmin Li,
  • Simon X. Yang,
  • Peisong Jiang,
  • Yangxin Teng and
  • Xiaolong Wu

28 August 2025

This paper presents an automatic oil sampling system designed for vertical cylindrical oil tanks on land, focusing primarily on the structural design and control optimization for oil level measurement and liquid sampling inside the tank. First, the k...

  • Article
  • Open Access
882 Views
17 Pages

27 August 2025

Currently, soft robots face challenges such as low motion efficiency, susceptibility to damage in traditional silicone materials, and difficulty in achieving reproducible manufacturing. To address these issues, we integrate flexible film materials wi...

  • Article
  • Open Access
1 Citations
1,314 Views
14 Pages

A Fluid Elastomeric Actuator Design for Soft Robots

  • Dennis Els,
  • Theo van Niekerk,
  • Paolo Mercorelli and
  • Jacques Welgemoed

25 August 2025

The field of robotics faces significant challenges in creating adaptable and flexible end-effectors. Soft robotics, specifically soft robotic end-effectors, offer an innovative solution. This paper focuses on designing fluid elastomeric actuators (FE...

  • Article
  • Open Access
907 Views
15 Pages

Master Cylinder Pressure Control Based on Piecewise-SMC in Electro-Hydraulic Brake System

  • Cong Liang,
  • Xing Xu,
  • Hui Deng,
  • Chuanlin He,
  • Long Chen and
  • Yan Wang

24 August 2025

This paper focuses on enhancing master cylinder pressure control in pressure-sensorless Electro-Hydraulic Brake (EHB) systems. A novel control strategy is developed, integrating a Piecewise Sliding Mode Controller (Piecewise-SMC) with an Extended Sli...

  • Article
  • Open Access
1 Citations
2,281 Views
24 Pages

23 August 2025

Fault diagnosis under variable operating conditions remains challenging due to the limited adaptability of traditional methods. This paper proposes a transfer learning-based approach for bearing fault diagnosis across different rotational speeds, add...

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Actuators - ISSN 2076-0825