Coatings

Some surface coatings can protect metal surfaces and reduce scale deposition. Based on that, the biomimetic material polydopamine (PDA) can form a stable coating on many material surfaces; therefore, we propose an efficient one-step electroplating method for preparing anti-scale PDA coatings with high stability. The scale deposition test showed that the deposition weight of calcium carbonate on the coating is less than that of carbon steel after immersing in a supersaturated solution of calcium carbonate for 12 h at 70 °C and 90 °C, with a coating scale-inhibition efficiency of 55.02% and 66.96%, respectively. By using molecular dynamics simulation, it was found that water adsorption layers exist near the metal’s surface, and the existence of water adsorption layers on the hydrophilic surface is the main reason for the initial deposition of calcium carbonate. The interaction energy between the PDA molecular layer and water is weaker (−5.69 eV) for the surface with the PDA coating, and there is no dense water adsorption layer on the coating, which leads to the low probability of calcium carbonate adsorption on the PDA coating surface. Therefore, PDA coating can inhibit the deposition of calcium carbonate on the surface. Full article

The wettability and surface free energy of diamonds are crucial for their applications. In this study, polycrystalline boron-doped diamond (PBDD) films with different boron doping concentrations were prepared, and the effect of the boron doping concentration on the wettability and surface free energy (SFE) of the film was investigated. The SFEs of the PBDD films were investigated by employing the surface tension component approach and the equation-of-state approach. The investigation suggested that the alternative formulation of Berthelot’s rule, the Lifshitz-van der Waals/acid-base (van Oss) approach, and the Owens-Wendt-Kaelble approach were suitable for estimating the SFEs of PBDD films, whereas the Fowkes approach, Berthelot’s (geometric mean) combining rule, and Antonow’s rule could not provide reliable results. Results showed that the SFEs of PBDD films increased with increasing boron doping concentration, and the SFEs were 43.26–49.66 mJ/m² (Owens-Wendt-Kaelble approach), 42.89–52.26 mJ/m² (Lifshitz-van der Waals/acid-base), and 44.38–48.73 mJ/m² (alternative formulation of Berthelot’s rule). This study also provides a reference for the application of empirical and physics-based semi-empirical approaches to SFE estimation. Full article

Asphalt mastic, which consists of an asphalt binder and a mineral filler, provides critical adhesion and viscoelasticity to an asphalt mixture. The rheological response of the asphalt mastic is mainly derived from its asphalt binder. In this study, a simple laboratory test method is proposed to estimate the relationship of asphalt binder and its mastic. Two modified binders (3.5% and 4.0% styrene–butadiene–styrene (SBS) of asphalt binder by mass) were blended with a limestone filler at six different mineral filler contents to produce mastic samples. A modified multiple stress creep-recovery (MSCR) test was conducted on both the asphalt binder and its mastic with the same testing protocols, and the stress conditions and rheological response of asphalt binder in the mastic with linear or nonlinear viscoelasticity were both investigated. The results show that the stress of the asphalt binder in its mastic decreased with increasing filler contents. However, for the linear-viscoelasticity mastic, the decrease rate of the stress began to slow down when the filler content had reached 100% or 120%. For the rheological properties of the asphalt binder in the mastic, the %R of the asphalt binder was improved by adding filler, especially for the nonlinear-viscoelasticity mastic. The asphalt binder of the linear-viscoelasticity asphalt mastic also showed a linear viscoelastic response and a good recovery property. The performance of the asphalt mastic and rheological properties of its asphalt binder were highly related to its filler content. Full article

The FeCoNiCrMo_0.2 high entropy alloy coatings were deposited on BS960 high strength steel by plasma spraying method with four different current intensities (250 A, 350 A, 450 A, 550 A). These coatings were then subjected to a subsequent micro-shot peening treatment. Surface characteristics including surface morphology, microhardness and phase composition were characterized, and the wear resistance of the coatings was assessed by reciprocal friction and wear tests. The results showed that the high entropy alloy coatings had FCC structure. XRD results showed that no new phase was formed during the spraying process. At the same time, shot peening treatment could effectively improve the hardness of the coating surface. Under the four processes, the coating surface prepared with the current intensity of 350 A had the highest microhardness and uniformity before and after shot peening, and the hardness values were 473 ± 10.21 and 504 ± 8.62 HV_0.2, respectively. The friction and wear test results showed that the friction coefficients of the four coatings were close to each other at 10 N load, which was about 0.4. When the test load reached 25 N, the friction coefficient of the coating with current intensity of 350 A was lower, and it showed better friction performance. After shot peening, the friction coefficient of the four coatings further decreased to about 0.3 under 10 N loading due to the existence of hardened surface layer. When the test load reached 25 N, the hardened layer would be worn through and the friction coefficient would suddenly rise. Under the 25 N test load, the hardened layer of the high-entropy alloy coating with current intensity of 350 A illustrated better friction resistance. Full article

To improve the water damage resistance performance of a tuff asphalt mixture, a tuff mixture with cement and a liquid anti-stripping agent was used as the research object, and limestone and tuff mixtures without additives were selected as contrast samples. Through an improved boiling test and a water stability test before and after aging, the modification effect of the tuff mixture with additives of different types and contents on water damage resistance was evaluated to obtain the appropriate type and content of additives. On this basis, the other road performance measures of the selected mixture were further evaluated by immersion rutting and beam bending tests to verify the modification effect of the additive on the tuff mixture. Results showed that adding the appropriate cement content to the tuff mixture provided excellent resistance to the water damage effect. An optimal content of 2% cement additive in the mixture was obtained, and its high-temperature anti-rutting and low-temperature bending performance were also verified. Adhesion between tuff aggregates and asphalt polymer under water conditions was significantly improved and close to that of limestone aggregates. The modification effect of water stability after mixture aging was better than that of the anti-stripping agent. The residual stability and freeze–thaw splitting strength ratio of 2% cement content mixture were increased by about 21.5% and 16.7%, respectively, compared with those of the tuff mixture control. Full article

The icing on overhead transmission lines is one of the largest threats to the safe operation of electric power systems. Compared with other security accidents in the electric industry, a sudden ice disaster could cause the most serious losses to electric power grids. Among the numerous de-icing and anti-icing techniques for application, direct current ice-melting and mechanical de-icing schemes require power cuts and other restrictive conditions. Superhydrophobic coating technology has been widely focused for good anti-icing properties, low cost and wide application range. However, the special structure of curved transmission lines, complicated service environments, and variated electric performance could significantly limit the application of superhydrophobic anti-icing coatings on overhead transmission lines. In particular, superhydrophobic surfaces can be achieved by combining the rough micro-nano structure and modification agents with low surface energy. Compared with superhydrophobic coatings, superhydrophobic surfaces will not increase the weight of the substrate and have good durability and stability in maintaining the robust structure to repeatedly resist aging, abrasion, corrosion and corona damages, etc. Therefore, this review summarizes the theoretical basis of anti-icing behavior and mechanisms, influencing factors of anti-icing properties, potential techniques of superhydrophobic surfaces on transmission lines, and, finally, presents future development challenges and prospects of superhydrophobic surfaces in the anti-icing protection of overhead transmission lines. Full article

The properties of new coatings with nanopigments (NPs) prepared by the dye mixture treatment of montmorillonite modified with cationic surfactants were investigated. The colorimetric parameters of polymer films with nanopigments were determined. The mutual interference of the dyes in their adsorption on nanoparticles and their colourfastness (photostability) to light was analysed. The properties of oligomer/monomer compositions with synthesised nanopigments designed for the printing of non-metallic surfaces were discussed. The structure of nanopigments and polymerised oligomer/monomer compositions was revealed by small-angle X-ray diffraction, UV–Vis spectra, and atomic force microscopy. NPs with a wide colour range were prepared using dye mixtures. One other advantage of these NPs over NPs based on individual dyes is the possibility to increase the total concentration of the colouring components in the NPs and to increase the colourfastness. Full article

This work aimed to determine the influence of biopolymer coatings based on pumpkin oil cake, with and without the addition of Mentha piperita essential oil, on the quality and shelf-life of the Afus Ali variety of grapes, stored at room temperature and in the refrigerator. Furthermore, a 10% (w/w) aqueous solution of composite pumpkin oil cake (PuOC) with the addition of 30% glycerol was prepared at 60 °C and pH 10. The active biopolymer coating was prepared similarly by adding 1% (v/v) Mentha piperita essential oil. The quality of packed grapes was tested by determining the dry matter content, total sugar content, total acidity, alcohol content, total phenolic compounds content, and total flavonoid content, as well as by determining the antioxidant activity, through the application of the DPPH, FRAP and ABTS tests. Additionally, microbiological parameters were investigated: total aerobic microbial count, yeasts, and molds. The obtained results proved that in all tested samples, over a certain period of time, the content of dry matter, content of phenolic and flavonoids substances and sugar content decreased as a consequence of the spoilage of grapes, that is, the consumption of sugar for the production of alcohol, which consequently leads to the total acidity increasing. The application of lower storage temperatures and active coating (with Mentha piperita essential oil) had a positive effect on all inevitable reactions. Grapes’ antioxidant potential may be enhanced or maintained by applying PuOC coating with or without Mentha piperita essential oil, which is best observed in the case of the DPPH test. The uncoated sample stored at room temperature had the largest decrease in DPPH values during storage, with changes ranging from 2.119 mg/g to 1.471 μmol mg/g. The samples, coated with PuOC and PuOC with the addition of essential oil, had uniform DPPH values throughout the entire storage period. Additionally, regarding phenolic content, at the end of storage period the highest phenolic content was observed in samples with active coating stored at room temperature (734.746 ± 2.462) and at refrigerator temperature (680.827 ± 0.448) compared with untreated samples and with samples with plain PuOC coating. The presence of active essential oil in the applied coating significantly affected the microbiological profile of grapes during the storage period. Besides the positive impact of the applied lower storage temperature, the effectiveness of the applied active packaging is even greater (microbiological results were in the order of PuOC+essential oil < PuOC < Control). The developed artificial neural networks were found to be adequate for modeling the microbiological profile, antioxidant activity, phenolic and flavonoid content. Full article

Although the use and promotion of renewable energies have increased in recent years, it is evident that the use of fossil fuels such as oil and gas continues to be of great importance. Likewise, pipelines are widely recognized as the most reliable and profitable means of transportation for liquid and gaseous hydrocarbons. Nevertheless, due to the nature of hydrocarbons, oil and gas pipelines are continually exposed to deterioration by corrosion and mechanical damage. In this context, this research focuses on the improvement of the surface properties of API 5L grade B pipeline steel by applying a surface hardening process. Samples of an API 5L grade B pipeline steel were exposed to boriding to form a layer of high hardness (from 2.60 GPa for the non-treated material to 14.12 GPa for the samples exposed to 1000 °C for 6 h). The treatment time was set at 2, 4, and 6 h, at temperatures of 850, 900, 950, and 1000 °C. Due to the saw-tooth morphology of the layers and the random nature of the process, it was possible to fit their thicknesses to a probability density function in all the experimental conditions. The crystalline structure of the layers was analyzed by X-ray diffraction and the morphology was observed using SEM and optical microscopy. The layer’s thickness ranged between 26.6 µm to 213.9 µm showing a close relationship with the experimental parameters of time and temperature. Finally, it is studied the changes undergone in the pipeline steel after the thermochemical process, observing an increase in the grain size as a function of the temperature. Full article

Photocuring is a crosslinking process, widely employed to produce polymers in the form of film. As it is an environmentally friendly process, it is particularly interesting for the preparation of sustainable materials and composites. In this work, composite self-standing films were obtained combining microfibrillated cellulose (MFC) and photocured matrices. To understand the influence of the polarity and surface tension of the matrix on the properties of the composite, poly(ethylene glycol) diacrylate was selected as a hydrophilic matrix and soybean oil epoxidized acrylate as a hydrophobic matrix. Furthermore, the weight fraction of MFC also varied. The conversion and rate of the curing reaction, and the water vapor permeability were studied and discussed in the light of the morphology and composition of the composites. Full article

Starch is a biodegradable polymeric carbohydrate that can easily form films and coatings and can readily be obtained from some food industry by-products and wastes, which may contribute to the circular bioeconomy. In this work, we studied the potential of two edible coating emulsions based on pregelatinized potato starch (PPS) and glyceryl monostearate (GMS) alone (F6 and F10) or formulated with the food additive sodium benzoate (SB, 2%) (F6/SB and F10/SB) to control sour rot, an important citrus postharvest disease caused by the fungus Geotrichum citri-aurantii, and maintain postharvest quality of cold-stored ‘Orri’ mandarins. The PPS-GMS coating application was compared to dipping in water (uncoated controls) and dipping in a 2% SB (w/v) aqueous solution. The results showed that the coating F10/SB was the most promising treatment to control sour rot on mandarins, with reductions in disease incidence with respect to the uncoated control samples of 94, 69, and 55% after 2, 4, and 6 weeks of storage at 5 °C, respectively. Coatings formulated without SB were ineffective. Regarding fruit quality, the coating F10 was the most effective to reduce weight loss, maintain firmness, and provide gloss on mandarins stored at 5 °C for up to 6 weeks followed by a shelf-life period of 1 week at 20 °C. The addition of SB to the PPS-GMS coatings adversely affected these coating properties, but the coating F10/SB still reduced weight loss compared to uncoated controls without negatively affecting the fruit physicochemical (juice titratable acidity, soluble solids content, and volatiles content) and sensory quality (overall flavor, off-flavors, external aspect). Overall, the coating F10/SB showed the greatest potential for commercial use as an efficient and environmentally friendly alternative to conventional fungicides and waxes for sour rot control and quality preservation of cold-stored mandarins. Full article

This study aimed to present the differences in the corrosion properties and protective ability of two bi-layer systems obtained on low-carbon steel in a model corrosive medium of 5% NaCl solution. These newly developed systems consist of Zn-Co (3 wt.%) or Zn-Ni (10 wt.%) alloy coatings as under-layers and a very thin TiO₂ sol-gel film as a top-layer. Scanning electron microscopy (SEM) is used for characterization of the surface morphology of the samples indicating that some quantitative differences appear as a result of the different composition of both zinc alloys. Surface topography is investigated by means of atomic force microscopy (AFM), and the hydrophobic properties are studied by contact angle (CA) measurements. These investigations demonstrate that both sample types possess grain nanometric surface morphology and that the contact angle decreases very slightly. X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) are used for characterization of the chemical composition and electronic structure of the samples. The roughness R_q of the Zn-Ni/TiO₂ is 49.5 nm, while for Zn-Co/TiO₂, the R_q value is 53.4 nm. The water contact angels are 93.2 and 95.5 for the Zn-Ni/TiO₂ and Zn-Co/TiO₂ systems, respectively. These investigations also show that the co-deposition of Zn and Ni forms a coating consisting entirely of Ni₂Zn₁₁, while the other alloy contains Zn, Co and the intermetallic compound CoZn₁₃. The corrosion resistance and protective ability are estimated by potentiodynamic polarization (PDP) curves, as well as polarization resistance (R_p) measurements for a prolonged test period (35 days). The results obtained are compared with the corrosion characteristics of ordinary zinc coating with an equal thickness. The experimental data presents the positive influence of the newly developed systems on the enhanced protective properties of low-carbon steel in a test environment causing a localized corrosion—lower corrosion current density of about one magnitude of order (~10⁻⁶ A.cm⁻² for both systems and ~10⁻⁵ A.cm⁻² for Zn) and an enhanced protective ability after 35 days (~10,000–17,000 ohms for the systems and ~900 ohms for Zn). Full article

Biomaterial coatings on dental implants are increasingly being used as a solution to the problems of rejection and implant loss. Bioglass^® has been seen as a promising material for coating metal implants, increasing the integration rate and improving the bond between the bone and the implant. Multifunctional bioactive glasses can exhibit antibacterial, antitumor and antioxidant effects with the addition of therapeutic ions. The cerium ion has shown an antioxidant effect through mimicking mechanisms and by acting as a scavenger of reactive oxygen species (ROS), which is important for avoiding oxidative stress post-surgery. Furthermore, it is possible to store electrical charge on the bioglass surface, which potentiates osseointegration. In this work, glasses with various percentages of cerium oxide (0.25, 0.5, 1 and 2 mol%) were developed and structurally and electrically analyzed. It was verified that the cerium insertion did not modify the amorphous phase characteristic of the glass but showed an increase in the number of non-bridging oxygens (NBOs). This increase in NBOs did not modify the electrical conductivity in either the ac or dc regime. The similar permittivity values of the glasses also suggest that their storage ability is unchanged with the addition of CeO₂. Concerning the impedance spectroscopy (IS) data, a decrease in resistance is visible with the addition of cerium oxide, suggesting a favorable behavior for applications as an antioxidant through the electro-Fenton reaction. Full article

High-aspect-ratio (HAR) micropillar arrays offer a wide range of applications in micro-contact printing, switchable transparent optical windows, superhydrophobic surfaces, mechanical sensors, and actuators, due to their properties such as large surface area and excellent mechanical compliance. However, owing to their high aspect ratio, these microstructures are prone to lateral deflection by elastocapillary forces in liquid environments, which is known as top-gathering, limiting their manufacturing processes and applications. Here, the impact of symmetry on evaporation triggered top-gathering of micropillars was studied numerically. The initiation of the micropillar deflection due to capillary forces under varying force distributions was simulated using a COMSOL Multiphysics simulation package. The simulation was carried out for the configurations of two, four, and an array of micropillars. For the four micropillar configuration, a new equation was suggested for calculating the micropillar deflection due to elastocapillary forces, using force distributions around the micropillars. The suggested equation was verified by comparison with the experimental observations. The effect of droplet evaporation on deflection/top-gathering of micropillars was also investigated. It was found that initiation of deflection is due to asymmetry at the rim of the droplet, generating domino-like deflection of the other micropillars. This study provides a new equation/criterion for estimating deflection of the micropillars, suggesting array designs that are resistant to such deflections when interacting with liquids. Full article

Compositional alterations to high-entropy alloys (HEAs) allow further evolution of these materials by adjusting their property profiles. This way, they can be used for coating technologies and surface-protection applications. In the present work, minor quantities of the non-metallic alloying constituents, BSiC, were added to the CrFeNi base system. The alloy development was carried out in an electric arc furnace in comparison with the nickel-based alloy Ni-600. With regard to the BSiC-free variant, the wear resistance can be significantly increased. The powder was manufactured by inert gas atomization and characterized, followed by processing via high-velocity oxy-fuel spraying (HVOF) and high velocity laser metal deposition (HS-LMD). Depending on the manufacturing conditions, the proportion and shape of the precipitates within the microstructure differ. Compared to both the reference system and the as-cast condition, the coating systems demonstrated comparable or improved resistance to wear. The evaluation of the process–structure–property relationships confirmed the great potential of developing load-adapted HEA systems using non-metallic alloy constituents in the field of surface engineering. Full article

Porous metals have great potential for applications in non-enzyme glucose detection because they have a high surface area and therefore improved the sensitivity of detection and the accuracy of measurement. An LCS/DHBT porous nickel with both macropores (710–1000 μm) and microscale pores (1–25 μm) has been produced by combining the Lost Carbonate Sintering (LCS) and Dynamic Hydrogen Bubble Template (DHBT) processes. Its behavior for glucose measurement has been studied by cyclic voltammetry and compared with a nickel plate and the LCS porous nickel substrate. The as-fabricated porous nickel has an electroactive surface area 18% higher than the LCS porous nickel. The anodic peak current density of the LCS/DHBT electrode in an electrolyte of 0.1 M KOH containing 0.5 mM glucose at scan rates in the range of 25–300 mV/s are in the range of 3.43–13.94 mA/cm², which is approximately 2 and 10 times those of the plate and LCS electrodes. Increasing the scan rate results in a higher current density and a larger anodic peak potential shift. Current density increases with glucose concentration in several linear segments. The sensitivity and limit of detection of LCS/DHBT nickel electrode in the glucose measurement are 5775 μA/cm²mM and 0.66–2.91 μΜ, respectively. It shows excellent performance for glucose measurement due to its porous nanostructure and its highly effective surface area. Full article

To monitor dynamic ECG for a long time, fabric electrodes must have excellent comfort and electrical properties. In addition, the quality of the collected ECG should be as free as possible from interference by motion artifacts due to dry skin and body movement. This study explores the comfort of four different materials and structures of silver-plated fabric electrodes, analyzing the acquisition effect of ECG signals under dynamic and static conditions. To obtain fabric electrodes with good comfort levels and stable ECG signal monitoring under dynamic and static conditions, four kinds of electroless silver-plated conductive fabrics were selected and assembled into fabric electrodes. Permeability, electrochemical impedance spectrum, static opening voltage, and dynamic static electrocardiogram were tested and evaluated for each of the four fabric electrodes; additionally, the comfort of the four fabric electrodes and the mass of ECG monitored under dynamic and static conditions were assessed. The results showed that the highly hygroscopic knitted fabric electrode showed better comfort than the other three samples. The electrochemical impedance spectrum curve of the highly hygroscopic knitted fabric electrode was relatively smooth and stable, and it had lower impedance than the other electrodes; moreover, the static open-circuit voltage changed more stably with the increase of processing time compared to the other samples. The four kinds of fabric electrodes all collected clear and stable ECG in the resting state. However, in dynamic conditions, only the highly hygroscopic knitted fabric electrodes collected stable ECG under the conditions of seven daily life actions, clearly distinguishing between the P-wave, QRS wave group, and T-wave. The knitted fabric electrode has a high correlation with the ECG measured by a disposable gel electrode, meeting the standards needed to monitor ECG during the human body’s daily activities. Full article

This laboratory study was conducted to comparatively assess the effects of different fillers and moisture on the mechanical properties and performance of asphalt mixtures. In the study, a typical Pen70 base asphalt was modified with four different filler materials, namely limestone powder, cement, slaked (hydrated) lime, and brake pad powder, to produce different asphalt mortars that were subsequently used to prepare the asphalt mixtures. Thereafter, various laboratory tests, namely dynamic uniaxial repeated compressive loading, freeze-thaw splitting, and semicircular bending (SCB) were conducted to evaluate the moisture sensitivity, high-temperature stability, low-temperature cracking, and fatigue performance of the asphalt mixtures before and after being subjected to water saturation conditions. Overall, the study results indicated superior moisture tolerance, water damage resistance, and performance for slaked (hydrated) lime, consecutively followed by brake pad powder, cement, and limestone powder. That is, for the materials evaluated and the laboratory test conditions considered, limestone mineral powder was found to be the most moisture-sensitive filler material, whilst slaked (hydrated) lime was the most moisture-tolerant and water-damage resistant filler material. Full article