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Metals, Volume 15, Issue 10

2025 October - 104 articles

Cover Story: Pouring of metals during casting creates dense populations of cracks in the liquid, which survive in the solid. The cracks, called bifilms, are casting defects from the folding of oxide films. Although they are mainly invisible, they can play a major role in the failure of metals. The cracks are generally closed but become more serious if opened by the precipitation of a second phase, such as carbides in steels. Failure modes of stress corrosion cracking, hydrogen embrittlement and hydrogen cracking are now enhanced. Revised casting methods can eliminate bifilms and these failure modes. View this paper
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Articles (104)

  • Review
  • Open Access
2 Citations
1,735 Views
29 Pages

Enhancing Biomedical Metal 3D Printing with AI and Nanomaterials Integration

  • Jackie Liu,
  • Jaison Jeevanandam and
  • Michael K. Danquah

21 October 2025

The integration of artificial intelligence (AI) with nanomaterials is rapidly transforming metal three-dimensional (3D) printing for biomedical applications due to their unprecedented precision, customization, and functionality. This article discusse...

  • Article
  • Open Access
1 Citations
1,210 Views
15 Pages

Sodium Percarbonate for Eco-Efficient Cyanide Detoxification in Gold Mining Tailings

  • Ainur Berkinbayeva,
  • Shynar Saulebekkyzy,
  • Bagdaulet Kenzhaliyev,
  • Kenzhegali Smailov,
  • Azamat Yessengaziyev,
  • Nargiza Nurtazina,
  • Diana Karim and
  • Yerkem Birlikzhan

21 October 2025

Cyanide-containing effluents from hydrometallurgical gold extraction pose significant environmental risks due to their high toxicity. This study investigates the detoxification of cyanide-laden tailings from the Altyntau Kokshetau gold extraction fac...

  • Article
  • Open Access
556 Views
19 Pages

Room-Temperature Superplasticity in a Biodegradable Zn-0.1Mg Alloy

  • Karel Saksl,
  • Róbert Kočiško,
  • Patrik Petroušek,
  • Miloš Matvija,
  • Martin Fujda,
  • Dávid Csík,
  • Zuzana Molčanová,
  • Beáta Ballóková,
  • Iryna Cuperová and
  • Adam Lupták
  • + 3 authors

21 October 2025

Biodegradable zinc-based alloys have recently emerged as promising candidates for temporary biomedical implants due to their favorable biocompatibility, appropriate degradation rate, and relatively simple processing. In this study, the Zn-0.1Mg alloy...

  • Article
  • Open Access
445 Views
13 Pages

The Rapid Catalytic Degradation of Reactive Black 5 Using Mo51Fe34B15 Metallic Glass Wire

  • Ya-Nan Chen,
  • Bo Song,
  • Chengquan Zhang,
  • Tao Li,
  • Chen Su and
  • Shengfeng Guo

21 October 2025

Metallic glass, as an emerging catalytic material, possesses an atomic structure characterized by long-range disorder and short-range order, which creates abundant and accessible active sites that enhance the adsorption and reactivity toward pollutan...

  • Article
  • Open Access
1 Citations
730 Views
15 Pages

Formation and Characterization of Ti-Al Intermetallic and Oxide Layers on Ti6Al4V as Interlayers for Hydroxyapatite Coatings

  • Stefan Alexandru Laptoiu,
  • Marian Miculescu,
  • Diana Enescu,
  • Iulian Antoniac and
  • Florin Miculescu

21 October 2025

This study explores a novel approach to enhance the surface properties of Ti-Al alloys for biomedical applications by creating a compositional gradient layer through aluminum deposition using Electrical Discharge Machining (EDM). The primary goal was...

  • Article
  • Open Access
440 Views
13 Pages

Investigation into Hot Deformation Behavior and Processing Maps of 14CrMoR High-Performance Vessel Steel

  • Ya Gao,
  • Yuzhuo Zhao,
  • Yuan Gao,
  • Zejin Chen,
  • Yangbing Li,
  • Weina Zhang and
  • Zhenyu Liu

20 October 2025

14CrMoR steel, possessing excellent low-temperature impact toughness and corrosion resistance, is an important material for core equipment in the coal chemical industry. In this paper, 14CrMoR steel was subjected to single-pass compression tests at d...

  • Article
  • Open Access
1 Citations
624 Views
22 Pages

Effect of Hot Rolling on the Microstructure and Properties of Dispersion-Strengthened W-La Alloy

  • Junling Fan,
  • Tianlin Zhu,
  • Jun Cao,
  • Yongzhen Sun and
  • Junchao Zhang

20 October 2025

The effects of different deformation processing routes (rolling and rotary forging) and temperature conditions on the microstructure and mechanical properties of W-1%La2O3 alloy wire were investigated. The results indicate that with increasing cumula...

  • Article
  • Open Access
2 Citations
3,307 Views
18 Pages

19 October 2025

Near-complete (>99%) dissolution of lithium and cobalt was achieved by the leaching of black mass from spent (end-of-life) lithium-ion batteries (LiBs) using 4 M H2SO4 or HCl at 60 °C. Raising the temperature to 90 °C did not increase the...

  • Article
  • Open Access
898 Views
21 Pages

Novel Approach to the Surface Degradation Assessment of 42CrMo4 Steel in Marine and Cavitation Erosion Environments

  • Stanica Nedović,
  • Ana Alil,
  • Sanja Martinović,
  • Stefan Dikić,
  • Dragomir Glišić and
  • Tatjana Volkov-Husović

17 October 2025

This study focuses on the susceptibility and surface degradation of low-alloy carbon steel 42CrMo4 to corrosion and cavitation erosion, as this steel is widely used in marine environments with aggressive chemical species and harsh conditions. Due to...

  • Article
  • Open Access
2 Citations
1,055 Views
17 Pages

17 October 2025

High-phosphorus oolitic iron ores (HPOIOs) possess abundant reserves but are incompatible with conventional blast furnace ironmaking, as phosphorus migrates into hot metals during carbothermic reduction, preventing the production of low-phosphorus cl...

  • Article
  • Open Access
621 Views
16 Pages

17 October 2025

To investigate the influence of laser cladding overlap rate on the microstructure and corrosion resistance of cladded layers, Ni60-WC composite coatings with different overlap rates (30%, 50%, and 70%) were prepared on E690 offshore steel in this stu...

  • Article
  • Open Access
1 Citations
1,016 Views
16 Pages

17 October 2025

The high-cycle fatigue (HCF) strength of titanium alloy blades, particularly Ti-6Al-4V, is critical for the reliability and performance of aviation engine components. Foreign object damage (FOD), which introduces notches, microstructural alterations,...

  • Article
  • Open Access
1 Citations
1,003 Views
37 Pages

17 October 2025

With the industrial production and application of a series of advanced high-strength steels containing austenite phases, quantifying austenite content has become vital for optimizing production processes and guaranteeing product quality. Traditional...

  • Article
  • Open Access
1 Citations
1,028 Views
16 Pages

17 October 2025

Deep cryogenic treatment (DC) is widely applied to martensitic stainless steels to suppress the presence of metastable retained austenite (RA), which may otherwise transform into brittle martensite under deformation and degrade mechanical performance...

  • Article
  • Open Access
576 Views
23 Pages

16 October 2025

The evolution characteristics of multi-source-fatigue-crack propagation in the subsurface of a high-speed wheel’s tread and its influence on tread peeling life are the basis for accurately evaluating wheel service lifetime. This study explores...

  • Article
  • Open Access
1,270 Views
22 Pages

16 October 2025

Solidification cracking and liquation cracking have been reported frequently in additive manufacturing (AM) as well as welding. In the vast majority of weldability tests, a single-pass, single-layer weld is tested, though multiple-pass, multiple-laye...

  • Article
  • Open Access
703 Views
19 Pages

16 October 2025

Eutectic high-entropy alloys (EHEAs) combine the casting advantages of eutectic alloys with the comprehensive properties of high-entropy alloys, making them a research hotspot in the field of metallic materials. Among them, the AlCoCrFeNi2.1 EHEA has...

  • Article
  • Open Access
531 Views
18 Pages

15 October 2025

Molybdenum-rhenium (Mo-Re) alloys, especially those with low Re content, have great potential in fabricating nuclear components. However, the extremely high melting point and high brittleness of Mo-Re alloys make them difficult to weld. In this study...

  • Article
  • Open Access
1 Citations
764 Views
17 Pages

15 October 2025

Refractory metals typically exhibit limited room temperature ductility, hampering their widespread application. Recent advances in refractory high-entropy alloys have focused on finding optimum combinations of strength and ductility but require explo...

  • Article
  • Open Access
1 Citations
581 Views
20 Pages

Study on Constructing Indoor Accelerated Simulation Methods for Steel with Galvalume Coating Exposed to Marine Atmosphere

  • Luntao Wang,
  • Hongkai Wang,
  • Bo Li,
  • Hao Yu,
  • Hao Zhang,
  • Junhang Chen,
  • Chenghui Yin and
  • Kui Xiao

14 October 2025

To investigate the corrosion behavior and mechanism of steel with galvalume coating (Zn–55%Al–1.6%Si) in marine atmospheric environments, an indoor accelerated corrosion test method was constructed. Both marine atmospheric exposure tests...

  • Article
  • Open Access
1,002 Views
11 Pages

14 October 2025

The presence of impurities such as Ca, Mg, and Al during the precipitation of rare earths (REs) using ammonium bicarbonate directly affects product purity. It is necessary to optimize precipitation methods and conditions to improve the separation eff...

  • Article
  • Open Access
809 Views
14 Pages

14 October 2025

Standard heat treatments for metals of a particular composition are typically designed with the assumption of a conventional starting microstructure, such as that produced by casting or wrought processing. When applied to metals fabricated by Laser P...

  • Article
  • Open Access
896 Views
17 Pages

14 October 2025

To promote the high-value recycling of machining return materials from powder metallurgy (P/M) FGH95 superalloy production, a vacuum induction melting refining process was developed to achieve gas impurity purification and compositional control. Cyli...

  • Article
  • Open Access
3 Citations
1,604 Views
20 Pages

The Effect of Hydrogen Embrittlement on Fracture Toughness of Cryogenic Steels

  • Junggoo Park,
  • Gyubaek An,
  • Jeongung Park,
  • Daehee Seong and
  • Wonjun Jo

13 October 2025

This study investigates the effect of hydrogen embrittlement on the fracture toughness of 9% Ni steel and STS 316L stainless steel under cryogenic conditions ranging from −80 °C to −253 °C. Hydrogen charging was performed using el...

  • Article
  • Open Access
1 Citations
643 Views
17 Pages

Experimental Study on Backwater-Assisted Picosecond Laser Trepanning of 304 Stainless Steel

  • Liang Wang,
  • Rui Xia,
  • Jie Zhou,
  • Yefei Rong,
  • Changjian Wu,
  • Long Xu,
  • Xiaoxu Han and
  • Kaibo Xia

13 October 2025

This study focuses on the high-precision microhole machining of 304 stainless steel and explores a backwater-assisted picosecond laser trepanning technique. The laser used is a 30 W green picosecond laser with a wavelength of 532 nm, a repetition rat...

  • Article
  • Open Access
733 Views
23 Pages

Multi-Dimensional Uniform Cooling Process for Ship Plate Steel Continuous Casting

  • Xiaodong Yang,
  • Zhenyao Chen,
  • Jianchao Guan,
  • Xin Xie,
  • Chun He,
  • Hao Hu,
  • Mujun Long,
  • Jianhua Liu and
  • Dengfu Chen

13 October 2025

In slab continuous casting, achieving uniform cooling in the secondary cooling zone is essential for ensuring both surface integrity and internal quality. To optimize the process for ship plate steel, a solidification heat transfer model was develope...

  • Article
  • Open Access
946 Views
21 Pages

Effect of Increased Extrusion Ram Speed and Liquid Nitrogen Cooling on the Mechanical Properties of 6060 Aluminum Alloy

  • Evangelos Giarmas,
  • Emmanouil Tzimtzimis,
  • Konstantinos Tsongas,
  • Apostolos Korlos,
  • Constantine David and
  • Dimitrios Tzetzis

12 October 2025

This study investigates the impact of increased extrusion ram speed—achieved by utilizing liquid nitrogen as a die cooling agent—on the mechanical properties of a 6060-aluminum alloy. Mechanical characterization of the extruded profiles w...

  • Article
  • Open Access
1 Citations
932 Views
16 Pages

12 October 2025

Phase transformations significantly influence the mechanical properties of Fe-based alloys, making their understanding essential for the design of high-performance alloy materials. This study investigates microstructural evolution and martensitic tra...

  • Article
  • Open Access
1 Citations
610 Views
17 Pages

The Effect of Y Content on the Strength and Toughness of Mg-Y-Zn Alloys

  • Dong Zhao,
  • Jie Hu,
  • Ruanyu Wang,
  • Guoqing Yan,
  • Wenkai Song,
  • Liang Liang and
  • Jian Peng

12 October 2025

The microstructure and properties of Mg-Y-Zn as-cast alloys with the Y/Zn ratio of approximately 1.3 (wt%) and different Y contents were studied, including an analysis of the main factors and mechanisms affecting their toughness and ductility, such a...

  • Article
  • Open Access
697 Views
14 Pages

11 October 2025

The significant negative thermal expansion (NTE) that occurs in La(Fe,Si)13-based alloys during magnetic transition make them promising to combine with positive thermal expansion (PTE) materials to obtain near-zero thermal expansion (NZTE) materials....

  • Article
  • Open Access
652 Views
14 Pages

Optimization of Lithium Recovery from Aluminosilicate Tailings via Sulfation Roasting and Leaching: Experimental Study and RSM Modeling

  • Azamat Yessengaziyev,
  • Zaure Karshyga,
  • Albina Yersaiynova,
  • Aisha Tastanova,
  • Kenzhegali Smailov,
  • Arailym Mukangaliyeva and
  • Bauyrzhan Orynbayev

11 October 2025

The growing global demand for lithium, driven by its pivotal role in battery production, highlights the need for alternative technologies to recover this metal from low-grade and anthropogenic raw materials. This study investigates lithium extraction...

  • Article
  • Open Access
762 Views
17 Pages

11 October 2025

B is considered a valuable additive for TiAl alloys, because it is believed to improve their properties by refining their microstructures. However, the effects of B on the practical properties of TiAl alloys for jet engine blades and the optimal addi...

  • Article
  • Open Access
679 Views
14 Pages

11 October 2025

A Y-doped AlCoCrFeNi2.1 eutectic high-entropy alloy was fabricated via powder bed fusion-laser melting/metal (PBF-LB/M), and the effects of the rare-earth element Y on its microstructure and mechanical properties were investigated. The results indica...

  • Review
  • Open Access
800 Views
18 Pages

11 October 2025

In the production of stainless steel, chromium losses, particularly in the electric arc furnace (EAF) phase, pose a challenge. This study addresses these issues by reviewing and analyzing the thermodynamics of the Fe-Cr-C-O-(Si) system, highlighting...

  • Article
  • Open Access
1 Citations
517 Views
13 Pages

Effects of Tool Rotational Speed on the Microstructure and Properties of Friction Stir Welded AZ61 Magnesium Alloy Joints

  • Xihong Jin,
  • Minjie He,
  • Yongzhang Su,
  • Hongfei Li,
  • Xuhui Feng,
  • Na Xie,
  • Jiaxin Huang and
  • Jian Peng

10 October 2025

Magnesium alloys, characterized by high specific strength and low density, have high potential for applications in transportation and aerospace. Nevertheless, ensuring the reliable joining of thin-walled components remains a major technical challenge...

  • Article
  • Open Access
1 Citations
1,028 Views
34 Pages

The Vanadium Micro-Alloying Effect on the Microstructure of HSLA Steel Welded Joints by GMAW

  • Giulia Stornelli,
  • Bryan Ramiro Rodríguez-Vargas,
  • Anastasiya Tselikova,
  • Rolf Schimdt,
  • Michelangelo Mortello and
  • Andrea Di Schino

10 October 2025

Structural applications that use High-Strength Low-Alloy (HSLA) steels require detailed microstructural analysis to manufacture welded components that combine strength and weldability. The balance of these properties depends on both the chemical comp...

  • Article
  • Open Access
1,534 Views
27 Pages

10 October 2025

Hydrogen-assisted fatigue cracking presents a critical challenge to the structural integrity of legacy carbon steel natural gas pipelines being repurposed for hydrogen transport, posing a major barrier to the deployment of hydrogen infrastructure. Th...

  • Article
  • Open Access
1,633 Views
18 Pages

10 October 2025

Companies are increasingly turning to additive manufacturing as the demand for one-off 3D-printed metal parts rises. The differences in available additive manufacturing technologies necessitate considering both cost and externalities to select the mo...

  • Review
  • Open Access
2 Citations
3,666 Views
33 Pages

Mechanical Testing Methods for Assessing Hydrogen Embrittlement in Pipeline Steels: A Review

  • Luca Paterlini,
  • Giorgio Re,
  • Arianna Curia,
  • Marco Ormellese and
  • Fabio Bolzoni

10 October 2025

As the transport of gaseous hydrogen and its use as a low carbon-footprint energy vector become increasingly likely scenarios, both the scientific literature and technical standards addressing the compatibility of pipeline steels with high-pressure h...

  • Article
  • Open Access
776 Views
17 Pages

10 October 2025

This study presents a high-frequency heat-assisted incremental bending process for the high-efficiency, high-precision forming of medium-thickness (≥3 mm) double-curved metal plates, addressing the limitations of traditional stamping and line heat...

  • Article
  • Open Access
1 Citations
713 Views
16 Pages

10 October 2025

This study presents an experimental investigation into the dynamic response and blast resistance of aluminum foam-cored sandwich panels with varied face sheet thicknesses under impulsive loading conditions. The primary focus is on analyzing how the t...

  • Article
  • Open Access
1 Citations
1,311 Views
16 Pages

Rapid Screening of Liquid Metal Wetting for a Materials Compatibility Library

  • Shahryar Mooraj,
  • Alexander Baker,
  • Connor J. Rietema,
  • Jesse Ahlquist,
  • Hunter Henderson and
  • Viktor Sukhotskiy

10 October 2025

Wetting behavior of molten metals on solid substrates is a critical phenomenon influencing numerous industrial applications, including welding, anti-corrosion coatings, and metal additive manufacturing (AM). In particular, molten metal jetting (MMJ),...

  • Article
  • Open Access
1 Citations
897 Views
16 Pages

Effect of Nb Content on the Oxidation Behavior and Microstructural Evolution of Ti2AlNb-Based Alloys

  • Yicheng Gong,
  • Jiahong Liang,
  • Shoujiang Qu,
  • Guojian Cao,
  • Hao Wang,
  • Aihan Feng and
  • Daolun Chen

9 October 2025

Ti2AlNb-based alloys are potential structural materials for high-temperature applications due to their low density and superior specific strength. However, their widespread application is limited by relatively poor oxidation resistance above 700 °...

  • Article
  • Open Access
735 Views
17 Pages

Residual Temperature Prediction in Selective Laser Melting by Deep Neural Networks

  • Nikolaos Papadimitriou,
  • Emmanuel Stathatos and
  • George-Christopher Vosniakos

9 October 2025

Selective laser melting (SLM) builds metal parts layer by layer by locally melting powder with a fine laser beam, generating complex, geometry-dependent temperature gradients that govern density, microstructure, defects, and residual stresses. Resolv...

  • Article
  • Open Access
952 Views
17 Pages

Effects of Pre-Peening on Fatigue Performance of Gas-Nitrided SCM 440 Steel

  • Hao Chen,
  • Tai-Cheng Chen,
  • Wen-Han Chen,
  • Hsiao-Hung Hsu and
  • Leu-Wen Tsay

9 October 2025

Gas nitriding was implemented in the current work at a constant nitrogen potential (KN) of 2.0 for 8 h to enhance the fatigue properties of SCM 440 steel, and the results were compared with those of the substrate tempered at the nitriding temperature...

  • Review
  • Open Access
4 Citations
2,346 Views
29 Pages

8 October 2025

The persistent conflict between strength and electrical conductivity in copper-based materials presents a fundamental limitation for next-generation high-performance applications. Graphene, with its unique two-dimensional architecture and exceptional...

  • Article
  • Open Access
2 Citations
953 Views
23 Pages

Corrosion Behavior of Advanced High-Strength Steels (AHSS) in Chloride Solutions for Automotive Applications

  • Facundo Almeraya-Calderón,
  • Marvin Montoya-Rangel,
  • Demetrio Nieves-Mendoza,
  • Jesus Manuel Jáquez-Muñoz,
  • Abel Diaz-Olivares,
  • Maria Lara-Banda,
  • Erick Maldonado-Bandala,
  • Francisco Estupinan-Lopez,
  • Jose Cabral-Miramontes and
  • Citlalli Gaona-Tiburcio
  • + 1 author

8 October 2025

The automotive industry utilizes high-strength low-alloy (HSLA) steels and advanced high-strength steels (AHSS) to manufacture various components, including front and rear rails, chassis, and roll bars, among others. In countries where de-icing salts...

  • Review
  • Open Access
1 Citations
1,738 Views
19 Pages

8 October 2025

Driven by the practical needs of reducing mining costs and protecting the environment, and with the growing focus on the green and efficient recovery of metal elements (Cu, Mn, Ni, Co, Li, V, Al, Fe, REEs) from mineral raw materials and secondary res...

  • Review
  • Open Access
4 Citations
3,776 Views
29 Pages

Powder Bed Fabrication of Copper: A Comprehensive Literature Review

  • Vi Ho,
  • Leila Ladani,
  • Jafar Razmi,
  • Samira Gruber,
  • Anthony Bruce Murphy,
  • Cherry Chen,
  • Daniel East and
  • Elena Lopez

8 October 2025

Powder bed fusion of copper has been extensively investigated using both laser-based (PBF-LB/M) and electron beam-based (PBF-EB/M) additive manufacturing technologies. Each technique offers unique benefits as well as specific limitations. Near-infrar...

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Metals - ISSN 2075-4701