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39 Results Found

  • Article
  • Open Access
8 Citations
3,908 Views
20 Pages

Molten-State Dielectrophoretic Alignment of EVA/BaTiO3 Thermoplastic Composites: Enhancement of Piezo-Smart Sensor for Medical Application

  • Omar Zahhaf,
  • Giulia D’Ambrogio,
  • Angela Giunta,
  • Minh-Quyen Le,
  • Guilhem Rival,
  • Pierre-Jean Cottinet and
  • Jean-Fabien Capsal

12 December 2022

Dielectrophoresis has recently been used for developing high performance elastomer-based structured piezoelectric composites. However, no study has yet focused on the development of aligned thermoplastic-based piezocomposites. In this work, highly an...

  • Article
  • Open Access
5 Citations
2,690 Views
10 Pages

22 January 2021

Flame spread over wire surface is different from other solid fires as it is usually accompanied by melting and dripping processes. Although the related behaviors at reduced pressure (20–100 kPa) are significant to those fire risk evaluations, v...

  • Review
  • Open Access
62 Citations
17,589 Views
24 Pages

3 January 2023

Up to now, fiber-reinforced composites with thermoplastic matrix have seen limited fields of use in the structural scope due to their high viscosity in the molten state, which results in poor impregnability of the reinforcement, leading to mechanical...

  • Review
  • Open Access
92 Citations
10,371 Views
23 Pages

15 December 2023

The fused deposition modeling (FDM) process, an extrusion-based 3D printing technology, enables the manufacture of complex geometrical elements. This technology employs diverse materials, including thermoplastic polymers and composites as well as rec...

  • Article
  • Open Access
9 Citations
4,009 Views
26 Pages

4 May 2022

An improved simulation-based thermoforming design process based on the integration of material characterization and as-formed structural analysis is proposed. The tendency of thermoplastic composites to wrinkle during forming has made simulation crit...

  • Article
  • Open Access
10 Citations
4,686 Views
8 Pages

In this paper, we present a method to create a highly sensitive piezoelectric quasi 1–3 composite using a thermoplastic material filled with a piezoelectric powder. An up-scalable high-temperature dielectrophoresis (DEP) process is used to manu...

  • Article
  • Open Access
1,153 Views
13 Pages

29 September 2025

Under electrical overload conditions, the molten dripping of thermoplastic wire insulation materials—particularly crosslinked polyethylene (XLPE)—poses a severe fire hazard and significantly complicates fire prevention and control. This s...

  • Article
  • Open Access
18 Citations
6,037 Views
18 Pages

Injection moulding is one the most familiar processes for manufacturing of plastic parts by injecting molten thermoplastic polymers into a metallic mould. The cycle time of this process consists of the phases of injection, packing, cooling, and eject...

  • Article
  • Open Access
13 Citations
3,070 Views
11 Pages

Additive Manufacturing with Thermoplastic Collagen

  • Enno Klüver,
  • Marit Baltzer,
  • Axel Langer and
  • Michael Meyer

28 February 2022

Thermoplastic collagen is a partially denatured collagen powder which can be processed by thermoplastic methods such as extrusion and injection molding, but was hitherto not adapted for the use in additive manufacturing (AM) techniques. This paper de...

  • Article
  • Open Access
7 Citations
3,667 Views
21 Pages

Smart TPE Materials Based on Recycled Rubber Shred

  • Klaudia Toczek,
  • Magdalena Lipińska and
  • Joanna Pietrasik

20 October 2021

Thermo-responsive shape memory materials were developed based on recycled ethylene-propylene-diene (EPDM) rubber shred and thermoplastic elastomers (TPE). Ethylene-1-octene TPEs (Engage 8180, 8411, 8452) with varying degrees of crystallinity and Moon...

  • Article
  • Open Access
1,045 Views
17 Pages

Use of Sn91Zn9 Lead-Free Solder in Resistance Element Soldering Technology

  • Pavol Sejč,
  • Branislav Vanko,
  • Zuzana Gábrišová and
  • Alexander Schrek

11 March 2025

Resistance Element Soldering (RES) is one of the new methods of joining dissimilar materials by resistance heating using an element. Sn60Pb40 solder, which has been used for decades in tin smithing and the electrical industry, has already been tested...

  • Article
  • Open Access
20 Citations
5,059 Views
17 Pages

Rheological, Thermal, Superficial, and Morphological Properties of Thermoplastic Achira Starch Modified with Lactic Acid and Oleic Acid

  • Carolina Caicedo,
  • Rocío Yaneli Aguirre Loredo,
  • Abril Fonseca García,
  • Omar Hernán Ossa,
  • Aldo Vázquez Arce,
  • Heidy Lorena Calambás Pulgarin and
  • Yenny Ávila Torres

4 December 2019

The modification of achira starch a thermoplastic biopolymer is shown. Glycerol and sorbitol, common plasticizers, were used in the molten state with organic acids such as oleic acid and lactic acid obtaining thermodynamically more stable products. T...

  • Article
  • Open Access
2 Citations
2,547 Views
11 Pages

16 November 2021

A method for image analysis was implemented to determine the edge pixels of two biopolymer-based thermoplastic filaments during their hot melt isothermal sintering at 120 °C. Successive inverted ellipses are adjusted to the contour of the sintere...

  • Article
  • Open Access
3 Citations
2,544 Views
12 Pages

The Effect of Sub- and Near-Critical Carbon Dioxide Assisted Manufacturing on Medical Thermoplastic Polyurethane

  • Sarn-ii Baru,
  • Siobhan Matthews,
  • Eric Marchese,
  • Philip Walsh and
  • Austin Coffey

7 February 2023

Incorporating thermally labile active pharmaceutical ingredients for manufacturing multifunctional polymeric medical devices is restricted due to their tendency to degrade in the hot melt extrusion process. In this study, the potential of sub- and ne...

  • Article
  • Open Access
7 Citations
3,145 Views
12 Pages

26 April 2023

This paper investigates the biaxial stretchability of polylactic acid (PLA)/poly (butylene adipate co-terephthalate) (PBAT)/thermoplastic cereal flour (TCF) ternary blends with a PLA/PBAT ratio close to 60/40 and a constant TCF content. A twin-screw...

  • Article
  • Open Access
3 Citations
3,639 Views
20 Pages

Process Optimization of Injection Overmolding Structural Electronics with Regard to Film Distortion

  • Martin Hubmann,
  • Behnam Madadnia,
  • Jonas Groten,
  • Martin Pletz,
  • Jan Vanfleteren,
  • Barbara Stadlober,
  • Frederick Bossuyt,
  • Jatinder Kaur and
  • Thomas Lucyshyn

22 November 2022

The integration of structural electronics in injection-molded parts is a challenging step. The films—comprising of laminated stacks with electronics—are exposed to shear stresses and elevated temperatures by the molten thermoplastic. Henc...

  • Article
  • Open Access
23 Citations
13,727 Views
25 Pages

21 June 2023

This article presents a novel 3D printing technique called L-FDM (liquid for fused deposition modeling), which is based on the deposition of molten thermoplastic material. The new method allows for the direct introduction of chemicals and polymer fil...

  • Article
  • Open Access
2 Citations
2,311 Views
17 Pages

2 February 2024

Bending is one of the dominant material deformation mechanisms that occurs during the forming process of unidirectional (UD) thermoplastic tapes. Experimental characterization of the bending behavior at processing temperatures is crucial to obtaining...

  • Article
  • Open Access
3 Citations
2,879 Views
13 Pages

2 October 2022

The composite group investigates endlessly the features of natural fiber/thermoplastic matrix composite materials to improve recyclability, use of renewable sources, and reduce material costs. In this context, the development and use of biodegradable...

  • Article
  • Open Access
3 Citations
2,643 Views
25 Pages

Thermomechanical Behaviour and Interface of Overmoulded Soft Thermoplastic Vulcanizate Elastomers

  • Pierre Le Mouellic,
  • Sylvain Charlès,
  • Jean-Benoît Le Cam,
  • Nicolas Boyard,
  • Jean-Luc Bailleul,
  • Thierry Gaudry and
  • Jean-Marc Veillé

30 September 2021

The influence of melt injection temperature on the thermomechanical behaviour of soft–soft overmoulded vulcanized thermoplastic elastomers (TPV) with different elastic properties was studied. Samples with two different overmoulding temperatures were...

  • Article
  • Open Access
10 Citations
9,041 Views
18 Pages

4 December 2014

Two types of externally plasticized cellulose acetate (CA) were chemically modified using 4,4'-methylene diphenyl diisocyanate (MDI) as crosslinking agent. Crosslinking was performed in the molten state by means of melt mixing in an internal mixer. T...

  • Article
  • Open Access
75 Citations
7,437 Views
23 Pages

Rheological Behaviour of Highly Filled Materials for Injection Moulding and Additive Manufacturing: Effect of Particle Material and Loading

  • Marko Bek,
  • Joamin Gonzalez-Gutierrez,
  • Christian Kukla,
  • Klementina Pušnik Črešnar,
  • Boris Maroh and
  • Lidija Slemenik Perše

11 November 2020

Within this paper, we are dealing with a mixture of thermoplastic polymer that is filled with inorganic fillers at high concentrations up to 60 vol.%. A high number of particles in the compound can substantially change the rheological behaviour of th...

  • Article
  • Open Access
39 Citations
6,721 Views
12 Pages

9 April 2022

Polylactic acid (PLA)-thermoplastic polyurethane (TPU) copolymer (PTC) was prepared by melting TPU pellets in molten lactide, followed by in situ ring-opening coordination polymerization. The results from FTIR and 1H-NMR confirmed the formation of th...

  • Article
  • Open Access
11 Citations
3,882 Views
9 Pages

25 April 2020

The micromolding process using biocompatible thermoplastic polymers is highly attractive as a fabrication process of microdevices in biomedical applications. In this study, we investigated the effect of the thermal history in the micromolding process...

  • Review
  • Open Access
13 Citations
5,617 Views
22 Pages

Organosilicon Compounds in Hot-Melt Adhesive Technologies

  • Jakub Czakaj,
  • Bogna Sztorch,
  • Eliza Romanczuk-Ruszuk,
  • Dariusz Brząkalski and
  • Robert E. Przekop

8 September 2023

Hot-melt adhesives (HMAs) are thermoplastic materials that can bond various substrates by solidifying rapidly upon cooling from the molten state, and their modification with organosilicon compounds can result in crosslinking behavior, characteristic...

  • Article
  • Open Access
3 Citations
2,461 Views
16 Pages

2 November 2023

Laser direct joining enables non-destructive and lightweight joining of carbon fiber reinforced thermoplastic (CFRTP) composites and aluminum alloys. The interfacial bonding process determines the joint performance and is influenced by the time-varyi...

  • Article
  • Open Access
14 Citations
6,868 Views
15 Pages

24 June 2017

To understand the role of molecular structure on the crystallization behavior of copolyester in thermoplastic poly(ether ester) elastomers (TPEEs), series of poly(butylene-co-1,4-cyclohexanedimethylene terephthalate) (P(BT-co-CT))-b-poly(tetramethyle...

  • Review
  • Open Access
617 Citations
40,145 Views
36 Pages

Additive Manufacturing of Metallic and Ceramic Components by the Material Extrusion of Highly-Filled Polymers: A Review and Future Perspectives

  • Joamin Gonzalez-Gutierrez,
  • Santiago Cano,
  • Stephan Schuschnigg,
  • Christian Kukla,
  • Janak Sapkota and
  • Clemens Holzer

18 May 2018

Additive manufacturing (AM) is the fabrication of real three-dimensional objects from metals, ceramics, or plastics by adding material, usually as layers. There are several variants of AM; among them material extrusion (ME) is one of the most versati...

  • Article
  • Open Access
23 Citations
4,458 Views
18 Pages

21 September 2021

Laser welding experiments involving amorphous thermoplastic polymer (PMMA) and 304 austenitic stainless steel plates were conducted to explore the influence of laser welding process parameters on plastic–metal joints. A high-speed camera was applied...

  • Article
  • Open Access
61 Citations
8,181 Views
14 Pages

Temperature Mapping of 3D Printed Polymer Plates: Experimental and Numerical Study

  • Charoula Kousiatza,
  • Nikoleta Chatzidai and
  • Dimitris Karalekas

24 February 2017

In Fused Deposition Modeling (FDM), which is a common thermoplastic Additive Manufacturing (AM) method, the polymer model material that is in the form of a flexible filament is heated above its glass transition temperature (Tg) to a semi-molten state...

  • Article
  • Open Access
4 Citations
1,816 Views
18 Pages

30 October 2024

Ultrasonic welding of fibre-reinforced thermoplastics is a joining technology with high potential for short welding times and low energy consumption. While the majority of the current studies on continuous ultrasonic welding have so far focused on wo...

  • Article
  • Open Access
1,305 Views
31 Pages

Experimental Study on Sandwich Composites with Carbon Fiber Fabric Skin and 3D-Printed Carbon Fiber-Reinforced Polyamide Core

  • Sotiria Dimitrellou,
  • Isidoros Iakovidis,
  • Gerasimos Stratos and
  • Dimitrios-Nikolaos Pagonis

Material extrusion is a widely employed additive manufacturing technique with the functional capability of fabricating solid objects or cellular structures by depositing molten thermoplastic material in successive layers according to the designed pat...

  • Article
  • Open Access
8 Citations
3,801 Views
13 Pages

Feasibility of Producing Core-Shell Filaments through Fused Filament Fabrication

  • Alexandru Sover,
  • Vasile Ermolai,
  • Ashok M. Raichur,
  • Romeo Ciobanu,
  • Mihaela Aradoaei and
  • Nicolae Lucanu

4 December 2021

Fused filament fabrication is a technology of additive manufacturing that uses molten thermoplastics for building parts. Due to the convenient shape of the raw material, a simple filament, the market offers a great variety of materials from simple to...

  • Article
  • Open Access
2,894 Views
12 Pages

30 June 2023

We investigated the segregation behavior of a molten diblock copolymer, poly(n-butyl acrylate)-b-poly(methyl methacrylate-r-styrene) (PBA-b-P(MMA-r-S)), wherein styrene (S) is incorporated as a comonomer in the second block to modulate the effective...

  • Review
  • Open Access
1,497 Views
31 Pages

17 November 2025

Additive manufacturing, as an innovative manufacturing technology compared to traditional subtractive manufacturing, offers greater design freedom and rapid prototyping capabilities. Material Extrusion (MEX), the most widely applied branch within add...

  • Feature Paper
  • Article
  • Open Access
9 Citations
2,996 Views
14 Pages

28 February 2022

In this study, the possibility of adding nanocellulose and its dispersion to polyamide 6 (PA6), a polymer with a high melting temperature, is investigated using melt extrusion. The main challenges of the extrusion of these materials are achieving a h...

  • Article
  • Open Access
5 Citations
2,264 Views
25 Pages

8 July 2023

In the injection molding process, weld line regions occur when a molten polymer flow front is first separated and then rejoined. The position, length, and angle of weld lines are dependent on the gate location, injection speed, injection pressure, mo...

  • Article
  • Open Access
5 Citations
2,161 Views
22 Pages

16 September 2023

Additive manufacturing (AM) nowadays has become a supportive method of traditional manufacturing. In particular, the medical and healthcare industry can profit from these developments in terms of personalized design and batches ranging from one to fi...

  • Article
  • Open Access
3 Citations
2,850 Views
30 Pages

15 September 2021

In order to meet environmental regulations and achieve resource efficiency in the series production of vehicles, recyclable polymer composites with a high strength-to-weight ratio are increasingly being used as materials for structural components. Pa...