Machines 2025, 13(9), 865; https://doi.org/10.3390/machines13090865 - 17 Sep 2025
Abstract
Accurate diagnosis of bearing faults is crucial for ensuring the safe and reliable operation of rotating machinery. To enhance the recognition accuracy of rolling bearings under nonlinear and non-stationary vibration conditions, this study proposes an integrated approach combining a multi-stage signal preprocessing strategy,
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Accurate diagnosis of bearing faults is crucial for ensuring the safe and reliable operation of rotating machinery. To enhance the recognition accuracy of rolling bearings under nonlinear and non-stationary vibration conditions, this study proposes an integrated approach combining a multi-stage signal preprocessing strategy, termed EMDWS (Empirical Mode Decomposition with Wavelet denoising and SMOTE), with a hybrid deep learning architecture that integrates a Convolutional Neural Network (CNN) and a Transformer model, hereinafter referred to as CNT (CNN-Transformer). The method first applies empirical mode decomposition (EMD) in conjunction with wavelet denoising to enhance the representation of non-stationary fault features. Subsequently, the synthetic minority oversampling technique (SMOTE) is employed to address the issue of class imbalance in the dataset. A hybrid CNN-Transformer model is constructed by integrating convolutional neural networks and Transformer modules, enabling the extraction of both local and global signal characteristics. Furthermore, Bayesian optimization is applied to fine-tune the model’s hyperparameters, thereby enhancing both the efficiency and robustness of the model. Experimental results demonstrate that the proposed method achieves a high identification accuracy of 99.83%, indicating its effectiveness in distinguishing various bearing fault types.
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(This article belongs to the Section Machines Testing and Maintenance)
