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Journal of Manufacturing and Materials Processing, Volume 3, Issue 1

March 2019 - 28 articles

Cover Story: The application of a cryogenic carbon dioxide (CO2) snow cooling strategy is an economical and environmentally sound alternative for oily cooling emulsions since it has a high cooling effect as well as a residue-free sublimation. This article introduces a laser additive manufactured tool holder with an integrated dual nozzle which enables CO2-snow jet application. The modular tool body features an adapted channel structure for process-reliable and targeted CO2-snow cooling for turning processes. This enables the simultaneous cooling of the rake and flank face with CO2-snow, as well as the application of cryogenic multi-component cooling of the rake face. Therefore, this study contributes to an improvement in cryogenic machining processes regarding the design of additively manufactured tool bodies for process-reliable CO2-snow cooling. View this paper.
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Articles (28)

  • Review
  • Open Access
543 Citations
40,684 Views
22 Pages

On Coating Techniques for Surface Protection: A Review

  • Behzad Fotovvati,
  • Navid Namdari and
  • Amir Dehghanghadikolaei

A wide variety of coating methods and materials are available for different coating applications with a common purpose of protecting a part or structure exposed to mechanical or chemical damage. A benefit of this protective function is to decrease ma...

  • Article
  • Open Access
5 Citations
4,694 Views
14 Pages

Vibratory finishing is a versatile and efficient surface finishing process widely used to finish components of various functionalities. Research efforts were focused in fundamental understanding of the process through analytical solutions and simulat...

  • Article
  • Open Access
2 Citations
3,699 Views
12 Pages

In this paper, the reliability of a new online cutting edge radius estimator for micro end milling is evaluated. This estimator predicts the cutting edge radius by detecting the drop in the chip production rate as the cutting edge of a micro end mill...

  • Article
  • Open Access
70 Citations
12,979 Views
11 Pages

Rapid and Inexpensive Fabrication of Multi-Depth Microfluidic Device using High-Resolution LCD Stereolithographic 3D Printing

  • Mohamed G. A. Mohamed,
  • Hitendra Kumar,
  • Zongjie Wang,
  • Nicholas Martin,
  • Barry Mills and
  • Keekyoung Kim

With the dramatic increment of complexity, more microfluidic devices require 3D structures, such as multi-depth and -layer channels. The traditional multi-step photolithography is time-consuming and labor-intensive and also requires precise alignment...

  • Article
  • Open Access
4 Citations
3,494 Views
13 Pages

Typically, the feed dynamics of machine tools are limited to reduce excitations of machine structure oscillations. Consequently, the potential increase in productivity provided by electrical direct drives cannot be exploited. The novel approach of th...

  • Article
  • Open Access
10 Citations
5,745 Views
15 Pages

Carbon fiber-reinforced polymers (CFRP) are widely used in the aerospace industry. A new generation of aircraft is being built using CFRP for up to 50% of their total weight, to achieve higher performance. Exit delamination and surface integrity are...

  • Article
  • Open Access
4 Citations
4,467 Views
16 Pages

Bistable metal shells with a fully closed unfolded geometry are of great interest as lightweight construction parts which could be transported without housing and unfolded at the construction place. In order to achieve the effect of bistability in me...

  • Article
  • Open Access
95 Citations
13,893 Views
13 Pages

A simplified analytical model of the laser powder bed fusion (LPBF) process was used to develop a novel density prediction approach that can be adapted for any given powder feedstock and LPBF system. First, calibration coupons were built using IN625,...

  • Article
  • Open Access
4 Citations
5,230 Views
12 Pages

Five-Axis Machine Tool Coordinate Metrology Evaluation Using the Ball Dome Artefact Before and After Machine Calibration

  • Heidarali Hashemiboroujeni,
  • Sareh Esmaeili Marzdashti,
  • Kanglin Xing and
  • J.R.R. Mayer

Now equipped with touch trigger probes machine tools are increasingly used to measure workpieces for various tasks such as rapid setup, compensation of final tool paths to correct part deflections and even verify conformity to finished tolerances. On...

  • Article
  • Open Access
60 Citations
8,145 Views
9 Pages

Effect of HIP Treatment on Microstructure and Fatigue Strength of Selectively Laser Melted AlSi10Mg

  • Wolfgang Schneller,
  • Martin Leitner,
  • Sebastian Springer,
  • Florian Grün and
  • Michael Taschauer

This study shows the effect of hot isostatic pressing (HIP) on the porosity and the microstructure, as well as the corresponding fatigue strength of selectively-laser-melted (SLM) AlSi10Mg structures. To eliminate the influence of the as-built surfac...

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J. Manuf. Mater. Process. - ISSN 2504-4494