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Full-Density Fused Deposition Modeling Dimensional Error as a Function of Raster Angle and Build Orientation: Large Dataset for Eleven Materials

1
Department of Industrial & Systems Engineering and Engineering Management, University of Alabama in Huntsville, Technology Hall N143, 300 Sparkman Drive, Huntsville, AL 35899, USA
2
Department of Production Engineering, Federal University of Paraná, Rue XV de Novembro, 1299-Centro, Curitiba 80060-000, Brazil
3
Department of Industrial and Enterprise Systems Engineering, University of Illinois at Urbana-Champaign, 117 Transportation Building, 104 South Mathews Avenue, Urbana, IL 61801, USA
*
Author to whom correspondence should be addressed.
J. Manuf. Mater. Process. 2019, 3(1), 6; https://doi.org/10.3390/jmmp3010006
Received: 9 December 2018 / Revised: 7 January 2019 / Accepted: 9 January 2019 / Published: 14 January 2019
(This article belongs to the Special Issue Towards Sustainable Manufacturing Processes)
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Abstract

This paper describes the collection of a large dataset (6930 measurements) on dimensional error in the fused deposition modeling (FDM) additive manufacturing process for full-density parts. Three different print orientations were studied, as well as seven raster angles ( 0 , 15 , 30 , 45 , 60 , 75 , and 90 ) for the rectilinear infill pattern. All measurements were replicated ten times on ten different samples to ensure a comprehensive dataset. Eleven polymer materials were considered: acrylonitrile butadiene styrene (ABS), polylactic acid (PLA), high-temperature PLA, wood-composite PLA, carbon-fiber-composite PLA, copper-composite PLA, aluminum-composite PLA, high-impact polystyrene (HIPS), polyethylene terephthalate glycol-enhanced (PETG), polycarbonate, and synthetic polyamide (nylon). The samples were ASTM-standard impact-testing samples, since this geometry allows the measurement of error on three different scales; the nominal dimensions were 3.25 mm thick, 63.5 mm long, and 12.7 mm wide. This dataset is intended to give engineers and product designers a basis for judging the accuracy and repeatability of the FDM process for use in manufacturing of end-user products. View Full-Text
Keywords: additive manufacturing; fused deposition modeling; FDM; dimensional accuracy; manufacturing process repeatability; polymer testing additive manufacturing; fused deposition modeling; FDM; dimensional accuracy; manufacturing process repeatability; polymer testing
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Messimer, S.L.; Rocha Pereira, T.; Patterson, A.E.; Lubna, M.; Drozda, F.O. Full-Density Fused Deposition Modeling Dimensional Error as a Function of Raster Angle and Build Orientation: Large Dataset for Eleven Materials. J. Manuf. Mater. Process. 2019, 3, 6.

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