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Journal of Manufacturing and Materials Processing, Volume 2, Issue 4

December 2018 - 21 articles

Cover Story: The knowledge of the loads occurring during a manufacturing process is used in the concept of process signatures to optimize the manufacturing process and compare it with others. The prerequisite for this is that the loads can be characterized during the running process. Until now there is no in-process technique to measure the loads in the form of displacements and strains in the machined boundary zone. For this reason, the suitability of speckle photography is demonstrated for in-process measurements of material loads in a grinding process without cooling lubricant and the measurement results are compared with FEM simulations. As working hypothesis for the simulation it is assumed, that dry grinding is a purely thermally driven process. Despite the approximation by a purely thermal model with a constant heat source, the measurements are in good agreement with the simulation. View Paper here.
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Articles (21)

  • Article
  • Open Access
12 Citations
5,765 Views
12 Pages

The absorptivity of laser radiation of metals is investigated in several studies. Therefore, absorption coefficients depending on temperature or roughness are known. However, many processes use iterative processing strategies, such as additive manufa...

  • Article
  • Open Access
11 Citations
4,183 Views
21 Pages

The most accepted method for determining friction conditions in metal forming is the ring compression test (RCT). At high temperatures, extraction of the friction coefficient, μ, commonly requires numerical analysis due to the coupling between the...

  • Article
  • Open Access
12 Citations
6,053 Views
9 Pages

Flexible Abrasive Tools for the Deburring and Finishing of Holes in Superalloys

  • Adrián Rodríguez,
  • Asier Fernández,
  • Luís Norberto López de Lacalle and
  • Leonardo Sastoque Pinilla

Many manufacturing sectors require high surface finishing. After machining operations such as milling or drilling, undesirable burrs or insufficient edge finishing may be generated. For decades, many finishing processes have been on a handmade basis;...

  • Article
  • Open Access
16 Citations
4,828 Views
12 Pages

Currently, because of stricter environmental standards and highly competitive markets, machining operations, as the main part of the manufacturing cycle, need to be rigorously optimized. In order to simultaneously maximize the production quality and...

  • Review
  • Open Access
11 Citations
6,434 Views
15 Pages

This paper focuses on the non-destructive dielectric measurement for low-loss planar materials with a thickness of less than 3 mm using a large coaxial probe with an outer diameter of 48 mm. The aperture probe calibration procedure required only to m...

  • Article
  • Open Access
6 Citations
3,822 Views
22 Pages

Injection molding has been increasing for decades its share in the production of polymer components, in comparison to other manufacturing processes, as it can assure a cost-efficient production while maintaining short cycle times. In any production l...

  • Article
  • Open Access
11 Citations
6,855 Views
12 Pages

Keyhole laser welding experiments with 1.5 mm thick aluminum sheets (EN AW-6082) were carried out with transversal beam oscillation and wire feeding. A circular cavity, which was named buttonhole, formed directly behind the laser spot at certain osci...

  • Article
  • Open Access
15 Citations
6,452 Views
18 Pages

A Systems Dynamics Enabled Real-Time Efficiency for Fuel Cell Data-Driven Remanufacturing

  • Okechukwu Okorie,
  • Konstantinos Salonitis,
  • Fiona Charnley and
  • Christopher Turner

Remanufacturing is a viable option to extend the useful life of an end-of-use product or its parts, ensuring sustainable competitive advantages under the current global economic climate. Challenges typical to remanufacturing still persist, despite it...

  • Article
  • Open Access
10 Citations
5,369 Views
9 Pages

Investigation into Hand Scraping: A Microanalysis

  • Kai Oßwald,
  • Ingo Lochmahr,
  • Yasin Bagci and
  • Peter Saile

Hand scraping is a manual surface finishing process that, despite its low productivity and high cost, is still applied in many industries because of its advantages concerning accuracy and tribology. In the presented microanalysis forces, movement pat...

  • Article
  • Open Access
2 Citations
6,279 Views
11 Pages

Flame-Assisted Spray Pyrolysis Using an Annular Flame Nozzle with Decoupled Velocity Control

  • Maxym Rukosuyev,
  • Syed Baqar,
  • Jungsoo Nam,
  • Huitaek Yun and
  • Martin Byung-Guk Jun

Flame spray pyrolysis, widely used in chemical industries, is a technology to synthesize nanoparticles. While the flame spray pyrolysis uses fuels as a solution liquid, the flame-assisted spray pyrolysis method uses aqueous solutions. Since process p...

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J. Manuf. Mater. Process. - ISSN 2504-4494