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Journal of Manufacturing and Materials Processing, Volume 2, Issue 4

2018 December - 21 articles

Cover Story: The knowledge of the loads occurring during a manufacturing process is used in the concept of process signatures to optimize the manufacturing process and compare it with others. The prerequisite for this is that the loads can be characterized during the running process. Until now there is no in-process technique to measure the loads in the form of displacements and strains in the machined boundary zone. For this reason, the suitability of speckle photography is demonstrated for in-process measurements of material loads in a grinding process without cooling lubricant and the measurement results are compared with FEM simulations. As working hypothesis for the simulation it is assumed, that dry grinding is a purely thermally driven process. Despite the approximation by a purely thermal model with a constant heat source, the measurements are in good agreement with the simulation. View Paper here.
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Articles (21)

  • Article
  • Open Access
12 Citations
6,234 Views
12 Pages

The absorptivity of laser radiation of metals is investigated in several studies. Therefore, absorption coefficients depending on temperature or roughness are known. However, many processes use iterative processing strategies, such as additive manufa...

  • Article
  • Open Access
12 Citations
4,544 Views
21 Pages

The most accepted method for determining friction conditions in metal forming is the ring compression test (RCT). At high temperatures, extraction of the friction coefficient, μ, commonly requires numerical analysis due to the coupling between the...

  • Article
  • Open Access
12 Citations
6,293 Views
9 Pages

Flexible Abrasive Tools for the Deburring and Finishing of Holes in Superalloys

  • Adrián Rodríguez,
  • Asier Fernández,
  • Luís Norberto López de Lacalle and
  • Leonardo Sastoque Pinilla

Many manufacturing sectors require high surface finishing. After machining operations such as milling or drilling, undesirable burrs or insufficient edge finishing may be generated. For decades, many finishing processes have been on a handmade basis;...

  • Article
  • Open Access
18 Citations
4,981 Views
12 Pages

Currently, because of stricter environmental standards and highly competitive markets, machining operations, as the main part of the manufacturing cycle, need to be rigorously optimized. In order to simultaneously maximize the production quality and...

  • Review
  • Open Access
11 Citations
6,927 Views
15 Pages

This paper focuses on the non-destructive dielectric measurement for low-loss planar materials with a thickness of less than 3 mm using a large coaxial probe with an outer diameter of 48 mm. The aperture probe calibration procedure required only to m...

  • Article
  • Open Access
6 Citations
3,943 Views
22 Pages

Injection molding has been increasing for decades its share in the production of polymer components, in comparison to other manufacturing processes, as it can assure a cost-efficient production while maintaining short cycle times. In any production l...

  • Article
  • Open Access
13 Citations
7,188 Views
12 Pages

Keyhole laser welding experiments with 1.5 mm thick aluminum sheets (EN AW-6082) were carried out with transversal beam oscillation and wire feeding. A circular cavity, which was named buttonhole, formed directly behind the laser spot at certain osci...

  • Article
  • Open Access
16 Citations
6,712 Views
18 Pages

A Systems Dynamics Enabled Real-Time Efficiency for Fuel Cell Data-Driven Remanufacturing

  • Okechukwu Okorie,
  • Konstantinos Salonitis,
  • Fiona Charnley and
  • Christopher Turner

Remanufacturing is a viable option to extend the useful life of an end-of-use product or its parts, ensuring sustainable competitive advantages under the current global economic climate. Challenges typical to remanufacturing still persist, despite it...

  • Article
  • Open Access
10 Citations
5,631 Views
9 Pages

Investigation into Hand Scraping: A Microanalysis

  • Kai Oßwald,
  • Ingo Lochmahr,
  • Yasin Bagci and
  • Peter Saile

Hand scraping is a manual surface finishing process that, despite its low productivity and high cost, is still applied in many industries because of its advantages concerning accuracy and tribology. In the presented microanalysis forces, movement pat...

  • Article
  • Open Access
2 Citations
6,714 Views
11 Pages

Flame-Assisted Spray Pyrolysis Using an Annular Flame Nozzle with Decoupled Velocity Control

  • Maxym Rukosuyev,
  • Syed Baqar,
  • Jungsoo Nam,
  • Huitaek Yun and
  • Martin Byung-Guk Jun

Flame spray pyrolysis, widely used in chemical industries, is a technology to synthesize nanoparticles. While the flame spray pyrolysis uses fuels as a solution liquid, the flame-assisted spray pyrolysis method uses aqueous solutions. Since process p...

  • Article
  • Open Access
24 Citations
5,730 Views
13 Pages

This paper evaluates a physics-based analytical model in the prediction of machining temperature of AISI 1045 steel and AISI 4340 steel. The prediction model was developed based on the Johnson-Cook constitutive model (J-C model) and mechanics of the...

  • Article
  • Open Access
10 Citations
4,742 Views
11 Pages

As an important energy conversion mechanism, centrifugal compressors play an important role in the national economy. The blade is one of the most critical components of the compressor. Damaged blades contain extremely high added value for remanufactu...

  • Article
  • Open Access
61 Citations
9,684 Views
18 Pages

Online Tool Wear Classification during Dry Machining Using Real Time Cutting Force Measurements and a CNN Approach

  • German Terrazas,
  • Giovanna Martínez-Arellano,
  • Panorios Benardos and
  • Svetan Ratchev

The new generation of ICT solutions applied to the monitoring, adaptation, simulation and optimisation of factories are key enabling technologies for a new level of manufacturing capability and adaptability in the context of Industry 4.0. Given the a...

  • Article
  • Open Access
7 Citations
5,690 Views
11 Pages

Optimization of Parameters on Robotized Gas Metal Arc Welding of LNE 700 High-Strength Steel

  • Richard Thomas Lermen,
  • Anderson Dal Molin,
  • Djeison Rangel Berger,
  • Valtair De Jesus Alves and
  • Camila Pereira Lisboa

The main aim of this study is to determine the best process parameters for the robotized Gas Metal Arc Welding (GMAW) of LNE 700 advanced high-strength steel. This article evaluates some quality criteria such as the microhardness, the heat-affected z...

  • Article
  • Open Access
15 Citations
4,333 Views
12 Pages

Investigations on Material Loads during Grinding by Speckle Photography

  • Andreas Tausendfreund,
  • Florian Borchers,
  • Ewald Kohls,
  • Sven Kuschel,
  • Dirk Stöbener,
  • Carsten Heinzel and
  • Andreas Fischer

The knowledge of the loads occurring during a manufacturing process (e.g., grinding) and of the modifications remaining in the material is used in the concept of process signatures to optimize the manufacturing process and compare it with others (e.g...

  • Article
  • Open Access
75 Citations
9,694 Views
13 Pages

One of the challenges of additive manufacturing (AM) technology is the inability to generate repeatable microstructure and mechanical properties in different orientations. In this work, the effect of build orientation on the microstructure and mechan...

  • Article
  • Open Access
6 Citations
5,083 Views
16 Pages

Machining grooves into the surface of pine and fir (Abies spp.) deckboards reduces undesirable checking that develops when “profiled” boards are exposed to the weather. We aim to develop improved profiles for Douglas fir, western hemlock...

  • Article
  • Open Access
13 Citations
6,310 Views
22 Pages

This article elucidates the characteristics of machining forces (an important phenomenon by which machining is studied) using three sets of bimetallic specimens made of aluminum–titanium, aluminum–cast iron, and stainless steel–mild...

  • Article
  • Open Access
13 Citations
5,454 Views
14 Pages

Selection of Machining Parameters Using a Correlative Study of Cutting Tool Wear in High-Speed Turning of AISI 1045 Steel

  • Luis Wilfredo Hernández González,
  • Yassmin Seid Ahmed,
  • Roberto Pérez Rodríguez,
  • Patricia Del Carmen Zambrano Robledo and
  • Martha Patricia Guerrero Mata

The manufacturing industry aims to produce many high quality products efficiently at low cost, thereby motivating companies to use advanced manufacturing technologies. The use of high-speed machining is increasingly widespread; however, it lacks a de...

  • Article
  • Open Access
16 Citations
5,397 Views
14 Pages

The sustainability of a manufacturing process can be measured by three main factors which impact both ecological and financial constraints. These factors are the energy required to achieve a specific job, the material utilized for the job, and the ti...

  • Review
  • Open Access
510 Citations
39,016 Views
23 Pages

Support Structures for Additive Manufacturing: A Review

  • Jingchao Jiang,
  • Xun Xu and
  • Jonathan Stringer

Additive manufacturing (AM) has developed rapidly since its inception in the 1980s. AM is perceived as an environmentally friendly and sustainable technology and has already gained a lot of attention globally. The potential freedom of design offered...

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J. Manuf. Mater. Process. - ISSN 2504-4494