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Metals, Volume 9, Issue 4

2019 April - 98 articles

Cover Story: Tundish filling operations are physically and mathematically simulated using three types of turbulence inhibitors TI1, TI2 and TI3. The first is the original in this caster, the second is an attempt to improve the flow but it slows down the liquid steel that it is frozen once the strand is reached. The TI3 is a compromise between the other two inhibitors. Physical and mathematical models are used to simulate the performance of the three inhibitors. The mathematical model tracks very well the interfaces between the liquid and the surrounding air. This approach proved as the best to design flow control systems. View this paper.
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Articles (98)

  • Article
  • Open Access
2 Citations
3,011 Views
10 Pages

25 April 2019

Taylor strain principles are widely accepted in current predominant crystallographic deformation theories and models for reaching the necessary stress and strain equilibria in polycrystalline metals. However, to date, these principles have obtained n...

  • Article
  • Open Access
4 Citations
3,660 Views
9 Pages

25 April 2019

Three-dimensional (3D) discrete dislocation dynamics simulations are used to analyze the size effect on the fractal dimension of two-dimensional (2D) and 3D dislocation microstructure. 2D dislocation structures are analyzed first, and the calculated...

  • Article
  • Open Access
40 Citations
5,807 Views
16 Pages

Friction Surfacing of Aluminium Alloy 5083 on DH36 Steel Plate

  • Hongjun Li,
  • Wei Qin,
  • Alexander Galloway and
  • Athanasios Toumpis

25 April 2019

In this work, friction surfacing (FS) of AA5083 on a DH36 steel substrate was experimentally studied. The process parameters such as rotation speed, travel speed and feed rate are of great significance to the success of the FS process. Seven friction...

  • Feature Paper
  • Article
  • Open Access
20 Citations
6,620 Views
28 Pages

Experimental and Numerical Investigations of the Development of Residual Stresses in Thermo-Mechanically Processed Cr-Alloyed Steel 1.3505

  • Bernd-Arno Behrens,
  • Jörg Schröder,
  • Dominik Brands,
  • Lisa Scheunemann,
  • Rainer Niekamp,
  • Alexander Chugreev,
  • Mohammad Sarhil,
  • Sonja Uebing and
  • Christoph Kock

25 April 2019

Residual stresses in components are a central issue in almost every manufacturing process, as they influence the performance of the final part. Regarding hot forming processes, there is a great potential for defining a targeted residual stress state,...

  • Article
  • Open Access
13 Citations
3,963 Views
15 Pages

Hot Deformation Behavior and Microstructure Evolution of a TiBw/Near α-Ti Composite with Fine Matrix Microstructure

  • Changjiang Zhang,
  • Yuzhou Lian,
  • Yanfei Chen,
  • Yonggang Sun,
  • Shuzhi Zhang,
  • Hong Feng,
  • Yawei Zhou and
  • Peng Cao

25 April 2019

The hot deformation behavior and microstructure evolution of a 7.5 vol.% TiBw/near α-Ti composite with fine matrix microstructure were investigated under the deformation conditions in a temperature range of 800–950 °C and strain rate...

  • Article
  • Open Access
41 Citations
7,527 Views
11 Pages

Characterization of Microstructure and Mechanical Properties of Stellite 6 Part Fabricated by Wire Arc Additive Manufacturing

  • Zixiang Li,
  • Yinan Cui,
  • Jie Wang,
  • Changmeng Liu,
  • Jiachen Wang,
  • Tianqiu Xu,
  • Tao Lu,
  • Haorui Zhang,
  • Jiping Lu and
  • Shuiyuan Tang
  • + 2 authors

24 April 2019

Stellite 6 alloy has excellent wear resistance, corrosion resistance, and oxidation resistance, however the difficulties in traditional processing limit its wide application. Additive manufacturing technology that has emerged in recent years is expec...

  • Article
  • Open Access
40 Citations
6,075 Views
15 Pages

24 April 2019

The fatigue property is significantly affected by the inner inclusions in steel. Due to the inhomogeneity of inclusion distribution in the micro-scale, it is not straightforward to quantify the effect of inclusions on fatigue behavior. Various invest...

  • Feature Paper
  • Review
  • Open Access
84 Citations
16,276 Views
38 Pages

23 April 2019

This paper reviews the current state of the art in the application of electromagnetic forces to control fluid flow to improve quality in continuous casting of steel slabs. Many product defects are controlled by flow-related phenomena in the mold regi...

  • Article
  • Open Access
8 Citations
3,639 Views
12 Pages

Modified Leach Residues from Processing Deep-Sea Nodules as Effective Heavy Metals Adsorbents

  • Nguyen Hong Vu,
  • Eva Kristianová,
  • Petr Dvořák,
  • Tomasz Abramowski,
  • Ivo Dreiseitl and
  • Aigerim Adrysheva

23 April 2019

The possible use of leaching residue from leaching deep-sea nodules in SO2/H2SO4/H2O medium as a low-cost adsorbent of heavy metals (Pb(II), Cd(II), Cu(II), Ni(II), Co(II), As(V)) was studied. The leaching residue was found to be an effective adsorbe...

  • Article
  • Open Access
46 Citations
10,670 Views
17 Pages

Determination of Johnson–Cook Constitutive Parameters for Cutting Simulations

  • Michael Storchak,
  • Philipp Rupp,
  • Hans-Christian Möhring and
  • Thomas Stehle

23 April 2019

The Johnson–Cook constitutive equation is very widely used for simulating cutting processes. Different methods are applied for establishing parameters of the constitutive equation. Based on the methods analysed in this study, two algorithms wer...

  • Article
  • Open Access
5 Citations
4,659 Views
10 Pages

22 April 2019

In this paper, a bulk V-containing cobalt-based alloy with high chromium and tungsten contents was prepared by mechanical alloying and hot pressed sintering using Co, Cr, W, Ni, V and C pure element powders. XRD, SEM, TEM and Vickers hardness tests w...

  • Article
  • Open Access
38 Citations
6,716 Views
15 Pages

Leaching Kinetics of Sulfides from Refractory Gold Concentrates by Nitric Acid

  • Denis A. Rogozhnikov,
  • Andrei A. Shoppert,
  • Oleg A. Dizer,
  • Kirill A. Karimov and
  • Rostislav E. Rusalev

22 April 2019

The processing of refractory gold-containing concentrates by hydrometallurgical methods is becoming increasingly important due to the depletion of rich and easily extracted mineral resources, as well as due to the need to reduce harmful emissions fro...

  • Article
  • Open Access
5 Citations
4,580 Views
14 Pages

22 April 2019

The increasing focus on reducing the environmental impact of hydraulic applications has driven efforts to apply new surface-engineering technologies and replace classic lubricants with alternative solutions. In particular, water has gained increasing...

  • Article
  • Open Access
3 Citations
5,932 Views
16 Pages

22 April 2019

Phosphorus is undesirable in steel for it greatly decreases ductility and causes embrittlement in most cases. The kinetic behavior of phosphorus transfer was investigated during electroslag remelting (ESR) of G20CrNi2Mo bearing steel. Four heat treat...

  • Article
  • Open Access
31 Citations
6,074 Views
9 Pages

Effect of Fe Addition on Heat-Resistant Aluminum Alloys Produced by Selective Laser Melting

  • Shigeto Yamasaki,
  • Tomo Okuhira,
  • Masatoshi Mitsuhara,
  • Hideharu Nakashima,
  • Jun Kusui and
  • Mitsuru Adachi

22 April 2019

The effect of Fe addition on the high-temperature mechanical properties of heat-resistant aluminum alloys produced by selective laser melting (SLM) was investigated in relation to the alloy microstructures. Fe is generally detrimental to the properti...

  • Article
  • Open Access
6 Citations
3,386 Views
13 Pages

22 April 2019

Dynamic recrystallization (DRX) takes place when FeMnSiCrNi shape memory alloy (SMA) is subjected to compression deformation at high temperatures. Cellular automaton (CA) simulation was used for revealing the DRX mechanism of FeMnSiCrNi SMA by predic...

  • Article
  • Open Access
7 Citations
4,323 Views
14 Pages

Isothermal Kinetic Mechanism of Coke Dissolving in Hot Metal

  • Wei Zhang,
  • Fubo Hua,
  • Jing Dai,
  • Zhengliang Xue,
  • Guojun Ma and
  • Chengzhi Li

22 April 2019

The carburization of molten iron is close to saturation in the blast furnace process, while that in the flash ironmaking process is uncertain because there is no pressure from solid charge and no carburization reactions occurring between the deadman...

  • Article
  • Open Access
49 Citations
5,780 Views
10 Pages

20 April 2019

Ag microalloyed Sn58Bi has been investigated in this study as a Pb-free solder candidate to be used in modern electronics industry in order to cope with the increasing demands for low temperature soldering. Microstructural and mechanical properties o...

  • Article
  • Open Access
7 Citations
9,665 Views
16 Pages

20 April 2019

In this paper, the effects of the deformation temperature, the deformation reduction and the deformation rate on the microstructural formation, ferritic and martensitic phase transformation, stress–strain behaviors and micro-hardness in low-car...

  • Article
  • Open Access
48 Citations
14,651 Views
14 Pages

Microbiologically Influenced Corrosion of a Pipeline in a Petrochemical Plant

  • Mahdi Kiani Khouzani,
  • Abbas Bahrami,
  • Afrouzossadat Hosseini-Abari,
  • Meysam Khandouzi and
  • Peyman Taheri

19 April 2019

This paper investigates a severe microbiologically influenced failure in the elbows of a buried amine pipeline in a petrochemical plant. Pipelines can experience different corrosion mechanisms, including microbiologically influenced corrosion (MIC)....

  • Article
  • Open Access
5 Citations
6,125 Views
14 Pages

19 April 2019

This paper investigated the microstructure and mechanical properties of a friction-stir-welded beryllium-copper alloy, which is difficult to weld with conventional fusion welding processes. Friction stir welding (FSW) was successfully conducted with...

  • Article
  • Open Access
29 Citations
6,301 Views
21 Pages

Effect of Manganese on Microstructure and Corrosion Behavior of the Mg-3Al Alloys

  • Sheng Yao,
  • Shuhong Liu,
  • Guang Zeng,
  • Xiaojing Li,
  • Ting Lei,
  • Yunping Li and
  • Yong Du

19 April 2019

Microstructure and corrosion behavior of the Mg-3Al-xMn (x = 0, 0.12, 0.21, 0.36, 0.45) (hereafter in wt.%) alloys were experimentally investigated by electron probe microanalysis (EPMA), scanning electron microscope equipped with energy dispersive X...

  • Feature Paper
  • Article
  • Open Access
13 Citations
5,749 Views
15 Pages

18 April 2019

Selective Laser Melting (SLM) is a popular additive manufacturing (AM) method where a laser beam selectively melts powder layer by layer based on the building geometry. The melt pool peak temperature during build process is an important parameter to...

  • Article
  • Open Access
6 Citations
3,930 Views
17 Pages

18 April 2019

The evolution of precipitates and texture was investigated in Nb-Cr-bearing decarburized specimens after normalizing at different temperatures. Enough inhibitors, including Nb(C,N), were obtained, of 20~40 nm in size. Increasing normalizing annealing...

  • Article
  • Open Access
14 Citations
4,662 Views
15 Pages

Mold-Level Prediction for Continuous Casting Using VMD–SVR

  • Wenbin Su,
  • Zhufeng Lei,
  • Ladao Yang and
  • Qiao Hu

18 April 2019

In the continuous-casting process, mold-level control is one of the most important factors that ensures the quality of high-efficiency continuous casting slabs. In traditional mold-level prediction control, the mold-level prediction accuracy is low,...

  • Article
  • Open Access
5 Citations
4,459 Views
16 Pages

17 April 2019

The influence of graphite morphology on the phase, microstructure and properties of hot dipping and diffusion aluminizing (HDDA) coating on flake/spheroidal graphite cast iron (FC/FCD) was investigated. The microstructure and properties of the HDDA c...

  • Article
  • Open Access
4 Citations
3,861 Views
10 Pages

17 April 2019

In sheet microforming processes, in-surface principal strain rates may be compressive such that the thickness of the sheet increases in the process of deformation. In general, the evolution of free surface roughness depends on the sense of the princi...

  • Article
  • Open Access
29 Citations
5,256 Views
14 Pages

17 April 2019

A 3D numerical model was built to investigate the transport phenomena in slab continuous casting process with secondary electromagnetic stirring (S-EMS). In the model, the columnar grain grew from strand surface and it should be treated as a porous m...

  • Article
  • Open Access
15 Citations
4,609 Views
11 Pages

17 April 2019

Bipolar plates are a major part of fuel cells, which are a clean and recyclable energy source. This study was carried out with two dies for a bipolar plate forming investigation with the magnetic pulse method: a bipolar plate die and a 10-channel die...

  • Feature Paper
  • Article
  • Open Access
17 Citations
4,464 Views
20 Pages

On the Evaluation of Surface Fatigue Strength of a Stainless-Steel Aeronautical Component

  • Filippo Cianetti,
  • Moreno Ciotti,
  • Massimiliano Palmieri and
  • Guido Zucca

17 April 2019

In this paper, a novel method for the evaluation of the surface fatigue strength of a stainless-steel component is proposed. The use of stainless steel is necessary indeed, whenever a component has to work in a particularly aggressive environment tha...

  • Article
  • Open Access
19 Citations
4,976 Views
19 Pages

Close Range Explosive Loading on Steel Column in the Framework of Anisotropic Viscoplasticity

  • Piotr Witold Sielicki,
  • Wojciech Sumelka and
  • Tomasz Łodygowski

17 April 2019

The research was based on data obtained from experimental studies and aims in the challenge of mapping these results by a mathematical (phenomenological) model. The field experiments were performed on an H-section steel column supported by a reinforc...

  • Article
  • Open Access
3 Citations
6,544 Views
16 Pages

16 April 2019

Hi-Lok fasteners were subjected to multiple collar replacements, and were tested under static loading and constant-amplitude fatigue loading, to determine the effect of repetitive collar replacement on the residual strength and fatigue life of a reta...

  • Article
  • Open Access
4 Citations
3,307 Views
10 Pages

Effects of Yttrium on Microstructure Stability and Tensile Properties of China Low Activation Martensitic Steel

  • Guoxing Qiu,
  • Dongping Zhan,
  • Changsheng Li,
  • Min Qi,
  • Yongkun Yang,
  • Zhouhua Jiang and
  • Huishu Zhang

16 April 2019

This study investigated the microstructural stability and mechanical properties exhibited by China low activation martensitic (CLAM) steels with different yttrium (Y) contents over 3000 h of aging at 550 °C. Scanning electron microscopy, electron...

  • Article
  • Open Access
52 Citations
7,746 Views
16 Pages

16 April 2019

The mechanical performances and microstructure of Ti–6Al–4V built by selective laser melting were evaluated by optical microscopy, transmission electron microscopy, and room temperature tensile testing, and compared with the wrought and a...

  • Article
  • Open Access
10 Citations
4,929 Views
11 Pages

Optimization of Replaced Grinding Wheel Diameter for Surface Grinding Based on a Cost Analysis

  • Thi-Hong Tran,
  • Anh-Tung Luu,
  • Quoc-Tuan Nguyen,
  • Hong-Ky Le,
  • Anh-Tuan Nguyen,
  • Tien-Dung Hoang,
  • Xuan-Hung Le,
  • Tien-Long Banh and
  • Ngoc-Pi Vu

16 April 2019

Based on a cost analysis, a method of identifying and predicting optimum replaced grinding wheel diameter (De.op) in a surface grinding operation for 9CrSi steel material was developed in this study. The De.op value was determined by minimizing the c...

  • Article
  • Open Access
12 Citations
5,329 Views
14 Pages

16 April 2019

Instead of conventional steel making and continuous casting followed by hot and cold rolling, strip casting technology modified with the addition of a continuous annealing stage (namely, modified strip casting) is a promising short-route for producin...

  • Article
  • Open Access
16 Citations
3,996 Views
9 Pages

15 April 2019

AlCrFeNiSi system porous high-entropy alloy material is manufactured by laser ignition and self-propagating sintering of natural chromite powder, which provides the idea of breaking the traditional synthesis procedure of high-entropy alloy compound m...

  • Article
  • Open Access
12 Citations
4,970 Views
8 Pages

Calculation of the Mixture Flow in a Low-Pressure Carburizing Process

  • Emilia Wołowiec-Korecka,
  • Maciej Korecki,
  • Michał Sut,
  • Agnieszka Brewka and
  • Piotr Kula

15 April 2019

The right selection of carburizing gas flow rates in the low-pressure carburization process is a key factor in terms of its efficiency. However, a correct calculation of the amount of carburizing gas required for uniform carburization of parts, takin...

  • Article
  • Open Access
2 Citations
4,075 Views
11 Pages

15 April 2019

For this study, a novel resistance heating system for microforming was developed using surfaces of forming dies as heating resources. The electrical resistance of the die surfaces was designed and the hard-coating material AlCrSiN was selected to coa...

  • Article
  • Open Access
9 Citations
3,608 Views
9 Pages

15 April 2019

Low-temperature phase (LTP) MnBi is considered as a promising rare-earth-free permanent magnetic material with high coercivity and unique positive temperature coefficient of coercivity. Mn55Bi45 ribbons with high purity of LTP MnBi phase were prepare...

  • Article
  • Open Access
16 Citations
4,662 Views
13 Pages

15 April 2019

The aluminum content in oriented silicon steel obviously influences its magnetic properties. In the current work, the movement and melting process of added aluminum particles during Ruhrstahl-Heraeus (RH) treatment were simulated using a mathematical...

  • Article
  • Open Access
4 Citations
3,295 Views
11 Pages

15 April 2019

In rotary hearth furnace (RHF) production, the heat transfer system will produce deposition, which blocks the exhaust channel. The formation of deposition will affect RHF production. In this study, the formation mechanism of deposition was determined...

  • Article
  • Open Access
5 Citations
3,014 Views
14 Pages

15 April 2019

In this paper, an experimental investigation, based on force special parameters, is adopted to analyze the relationship between the milling tool and adhesive phenomena in milling C17200. Generally speaking, the adhesive characteristics, force fluctua...

  • Feature Paper
  • Article
  • Open Access
5 Citations
2,624 Views
9 Pages

13 April 2019

An oxide-dispersion-strengthened (ODS) nanostructured FeNiZr alloy was fabricated via high energy mechanical alloying, and subsequently consolidated by the field assisted sintering technique (FAST). A range of input parameters: Temperature, hold time...

  • Article
  • Open Access
17 Citations
4,244 Views
10 Pages

Electrochemical Corrosion Behavior of Fe3Al/TiC and Fe3Al-Cr/TiC Coatings Prepared by HVOF in NaCl Solution

  • Najmeh Ahledel,
  • Robert Schulz,
  • Mario Gariepy,
  • Hendra Hermawan and
  • Houshang Alamdari

13 April 2019

Adding TiC particles into iron aluminide coatings has been found to improve its wear resistance, but its corrosion behavior is less known. In this study, the corrosion behavior of Fe3Al/TiC and Fe3Al-Cr/TiC composite coatings, prepared by high veloci...

  • Article
  • Open Access
10 Citations
3,065 Views
7 Pages

Thermodynamic and Experimental Studies on Al Addition of 253MA Steel

  • Yandong Li,
  • Tongsheng Zhang,
  • Chengjun Liu and
  • Maofa Jiang

12 April 2019

To solve the nozzle clogging issue in the continuous casting process of 253MA steel, a method of modifying solid inclusions to liquid phases is proposed. The CALPHAD technique was employed to predict the liquid region of the Al2O3-SiO2-Ce2O3 system....

  • Article
  • Open Access
8 Citations
4,683 Views
12 Pages

12 April 2019

Due to heat transfer of liquid steel, ambient temperature of induction coil in the electromagnetic induction controlled automated steel-teeming (EICAST) system is extremely high, which causes the coil damage and seriously restricts development of the...

  • Article
  • Open Access
4 Citations
3,426 Views
13 Pages

12 April 2019

WC-MC/M(C,N)-Co hardmetals with 10 wt% Co were prepared in undoped, as well as in either Cr- or V-doped form. The starting formulations contained 5 wt% TiC or 5% (TiC+TiN), the latter with two different TiC/TiN ratios, and 10 wt% (Ta,Nb)C. For each c...

  • Article
  • Open Access
11 Citations
4,240 Views
12 Pages

11 April 2019

In this paper, the fracture toughness of the thermo-mechanically affected zone (TMAZ) and the weld zone (WZ) of the TC17 titanium alloy linear friction welding joint was studied. The relationship between microstructure and fracture toughness of the j...

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Metals - ISSN 2075-4701