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Metals, Volume 9, Issue 5

2019 May - 135 articles

Cover Story: Computational fluid dynamics is used to study postcombustion in an electric arc furnace. The furnace is equipped with three virtual lance burners having inlets for the main and secondary oxygen and fuel. The model includes the gas phase inside the burners and the furnace above the molten bath surface. The off-gas analysis is used to estimate the flow rate of CO arising from the bath. The results demonstrate the regions inside the furnace having high concentration of CO capable of being combusted. The model is used to adjust the flow rate of secondary oxygen in order to improve the postcombustion. View this paper.
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Articles (135)

  • Article
  • Open Access
14 Citations
4,490 Views
11 Pages

Numerical Analysis of the Effects of Pulsed Laser Spot Heating Parameters on Brazing of Diamond Tools

  • Yangguang Wang,
  • Guoqin Huang,
  • Yanfang Su,
  • Meiqin Zhang and ,
  • Zhen Tong and
  • Changcai Cui
  • + 1 author+ 0 author

27 May 2019

A 3D finite element (FE) model is built to numerically analyze heating parameters on temperature during brazing diamond grains by the pulsed laser spot heating. A pulsed Nd:YAG laser is used for experimental validation. The results show that during l...

  • Article
  • Open Access
32 Citations
4,349 Views
11 Pages

27 May 2019

Nanoindentation technology has been widely adopted to study creep behavior in small regions. However, nanoindentation creep behavior of metallic glass is still not well understood. In the present work, we investigated nanoindentation size effects on...

(This article belongs to the Special Issue Creep and High Temperature Deformation of Metals and Alloys)
  • Article
  • Open Access
12 Citations
6,358 Views
10 Pages

27 May 2019

In this paper, the sintering neck growth process of metal fibers under the surface diffusion mechanism is simulated by using the Lattice Boltzmann method (LBM). The surface diffusion model is developed considering the geometrical characteristic of me...

  • Article
  • Open Access
48 Citations
9,445 Views
17 Pages

A Fast Metals Recovery Method for the Synthesis of Lithium Nickel Cobalt Aluminum Oxide Material from Cathode Waste

  • Soraya Ulfa Muzayanha,
  • Cornelius Satria Yudha,
  • Adrian Nur,
  • Hendri Widiyandari and ,
  • Hery Haerudin,
  • Hanida Nilasary,
  • Ferry Fathoni and
  • Agus Purwanto
  • + 3 authors+ 0 author

27 May 2019

An approach for a fast recycling process for Lithium Nickel Cobalt Aluminum Oxide (NCA) cathode scrap material without the presence of a reducing agent was proposed. The combination of metal leaching using strong acids (HCl, H2SO4, HNO3) and mixed me...

  • Article
  • Open Access
19 Citations
4,928 Views
13 Pages

27 May 2019

A new type of high strength corrosion-resistant magnesium alloy was prepared by adding 1% rare earth Gd to AM50 and then treated with hot extrusion method. The stress corrosion properties of the new materials in air, pure water, 0.5 mol/L NaCl, and 0...

(This article belongs to the Special Issue Fatigue and Fracture of Mg Alloys)
  • Article
  • Open Access
6 Citations
4,113 Views
23 Pages

25 May 2019

The distribution of burden layers is a vital factor that affects the production of a blast furnace. Radars are advanced instruments that can provide the detection results of the burden surface shape inside a blast furnace in real time. To better esti...

(This article belongs to the Special Issue Mathematical Modeling and Simulation in Ironmaking and Steelmaking)
  • Article
  • Open Access
71 Citations
10,839 Views
22 Pages

25 May 2019

Joining of aluminum alloys through friction stir welding (FSW) is effectively employed in several industries (e.g., aeronautics and aerospace) since it guarantees proper weld strength as compared to other joining technologies. Contrarily, dissimilar...

(This article belongs to the Special Issue Recent Achievements in Rotary, Linear and Friction Stir Welding of Metals Alloys)
  • Article
  • Open Access
14 Citations
6,175 Views
30 Pages

25 May 2019

A constitutive law was developed based on the evolutionary yield function to account for the evolution of anisotropy induced by the plastic deformation. For the effective description of anisotropy, the yield stress function and plastic potential were...

(This article belongs to the Special Issue Constitutive Modelling for Metals)
  • Article
  • Open Access
13 Citations
5,258 Views
17 Pages

Analysis of the Depth of Immersion of the Submerged Entry Nozzle on the Oscillations of the Meniscus in a Continuous Casting Mold

  • F. Saldaña-Salas,
  • E. Torres-Alonso,
  • J.A. Ramos-Banderas,
  • G. Solorio-Díaz and
  • C.A. Hernández-Bocanegra

24 May 2019

In this study the effects of the depth of immersion of the Submerged Entry Nozzles (SEN) on the fluid-dynamic structure, oscillations of the free surface and opening of the slag layer, in a continuous casting mold for conventional slab of steel were...

  • Article
  • Open Access
11 Citations
4,248 Views
12 Pages

Biomechanical Assessment of Design Parameters on a Self-Developed 3D-Printed Titanium-Alloy Reconstruction/Prosthetic Implant for Mandibular Segmental Osteotomy Defect

  • Sheng-Ni Huang,
  • Ming-You Shie,
  • Yen-Wen Shen,
  • Jui-Ting Hsu and ,
  • Heng-Li Huang and
  • Lih-Jyh Fuh
  • + 1 author+ 0 author

24 May 2019

Patients with oral cancer often have to undergo the surgery for mandibular excision. Once the bone in the cancerous area is removed, not only the facial area but also chewing function of the patient is needed to be repaired by clinicians. In recent y...

  • Review
  • Open Access
80 Citations
9,922 Views
32 Pages

24 May 2019

Generally, strength and ductility are mutually exclusive in homogeneous metals. Nanostructured metals can have much higher strength when compared to their coarse-grained counterparts, while simple microstructure refinement to nanoscale generally resu...

(This article belongs to the Special Issue Strengthening Mechanisms in Metallic Materials)
  • Feature Paper
  • Article
  • Open Access
13 Citations
5,383 Views
14 Pages

Tooth Root Bending Fatigue Strength of High-Density Sintered Small-Module Spur Gears: The Effect of Porosity and Microstructure

  • Vigilio Fontanari,
  • Alberto Molinari,
  • Michelangelo Marini,
  • Wolfgang Pahl and
  • Matteo Benedetti

24 May 2019

The present paper is aimed at investigating the effect of porosity and microstructure on tooth root bending fatigue of small-module spur gears produced by powder metallurgy (P/M). Specifically, three steel variants differing in powder composition and...

(This article belongs to the Special Issue Fatigue Design and Defects in Metals and Alloys)
  • Article
  • Open Access
27 Citations
6,018 Views
15 Pages

Comparative Study of Jet Slurry Erosion of Martensitic Stainless Steel with Tungsten Carbide HVOF Coating

  • Galileo Santacruz,
  • Antonio Shigueaki Takimi,
  • Felipe Vannucchi de Camargo,
  • Carlos Pérez Bergmann and
  • Cristiano Fragassa

24 May 2019

This work evaluates the behavior of a martensitic stainless steel (AISI 410) thermally treated by quenching and tempering with a tungsten carbide (86WC-10Co-4Cr) coating obtained by high-velocity oxygen fuel (HVOF) thermal spray deposition, analyzing...

(This article belongs to the Special Issue Advances in Design by Metallic Materials: Synthesis, Characterization, Simulation and Applications)
  • Article
  • Open Access
15 Citations
4,513 Views
17 Pages

24 May 2019

A method of conventional roasting pretreatment combined with ultrasonic enhanced leaching with ammonium acetate was proposed to solve the difficult problem of lead in electrolytic manganese anode mud. The effects of concentration, liquid–solid...

(This article belongs to the Special Issue Metal Removal and Recycling)
  • Article
  • Open Access
14 Citations
4,225 Views
10 Pages

24 May 2019

The coupled Finite Fracture Mechanics (FFM) criteria are applied to investigate the ductile failure initiation at blunt U-notched and V-notched plates under mode I loading conditions. The FFM approaches are based on the simultaneous fulfillment of th...

(This article belongs to the Special Issue Fracture, Fatigue and Structural Integrity of Metallic Materials)
  • Article
  • Open Access
23 Citations
4,559 Views
12 Pages

Springback Calibration of a U-Shaped Electromagnetic Impulse Forming Process

  • Xiaohui Cui,
  • Zhiwu Zhang,
  • Hailiang Yu,
  • Xiaoting Xiao and
  • Yongqi Cheng

24 May 2019

A three-dimensional (3D) finite-element model (FEM), including quasi-static stamping, sequential coupling for electromagnetic forming (EMF) and springback, was established to analyze the springback calibration by electromagnetic force. Results show t...

(This article belongs to the Special Issue Forming Processes of Modern Metallic Materials)
  • Article
  • Open Access
5 Citations
4,116 Views
11 Pages

Interfacial Reaction and Microstructure Evolution of Sn-9Zn/Ni(Cu) Solder Joints

  • Xuewei Zhu,
  • Jian Peng,
  • Xiaofeng Wei,
  • Pengpeng Yan and
  • Fu Wang

24 May 2019

Sn-9Zn solder is a promising Pb-free solder, but it tends to form bulky intermetallic compounds (IMC) grains at the interface when soldered with common simple metal Cu or Ni substrates. Interfacial reaction between Sn-9Zn solder and Ni(Cu) solid solu...

  • Article
  • Open Access
44 Citations
4,850 Views
21 Pages

24 May 2019

The work is devoted to a brief overview of the Interstitialcy Theory (IT) as applied to different relaxation phenomena occurring in metallic glasses upon structural relaxation and crystallization. The basic hypotheses of the IT and their experimental...

(This article belongs to the Special Issue Recent Advancements in Metallic Glasses)
  • Article
  • Open Access
9 Citations
3,572 Views
19 Pages

Numerical Simulation Analysis of New Steel Sets Used for Roadway Support in Coal Mines

  • Qinghai Li,
  • Jingkai Li,
  • Jinpeng Zhang,
  • Changxiang Wang and ,
  • Kai Fang,
  • Limin Liu and
  • Wenjing Wang
  • + 2 authors+ 0 author

24 May 2019

The surrounding rock control is a tough issue in the roadway with the swelling soft rock. The steel set is an important material for the control of swelling soft rock roadways. However, traditional steel sets failed to prevent the expansive pressure...

  • Article
  • Open Access
13 Citations
4,702 Views
18 Pages

24 May 2019

Mg-6Zn-xZr (ZK60) alloys are precipitation strengthened by Mg-Zn intermetallics. Therefore, it is important to investigate the thermodynamic and kinetic effects of Zr addition on formations of these reinforcement phases (Mg7Zn3, MgZn2, and MgZn) in M...

  • Article
  • Open Access
172 Citations
15,777 Views
9 Pages

Wire and Arc Additive Manufacturing of Aluminum Components

  • Markus Köhler,
  • Sierk Fiebig,
  • Jonas Hensel and
  • Klaus Dilger

24 May 2019

An increasing demand for flexibility and product integration, combined with reduced product development cycles, leads to continuous development of new manufacturing technologies such as additive manufacturing. Wire and arc additive manufacturing (WAA...

(This article belongs to the Special Issue Arc-based Additive Manufacturing)
  • Article
  • Open Access
5 Citations
4,787 Views
21 Pages

23 May 2019

Friction stir welded (FSW) 304 austenitic stainless steel (SS) joints are studied using a range of microstructural characterization techniques to identify various sub-regions across the weld. A high-resolution (HR) 2D-digital image correlation (DIC)...

  • Article
  • Open Access
4 Citations
3,669 Views
12 Pages

23 May 2019

In order to meet the needs of the automotive industry, it is necessary to produce “tailored” parts. The U-shaped die equipped with a high-speed airflow device was designed to conduct the hot stamping experiments. The microstructure, micro...

  • Article
  • Open Access
23 Citations
5,032 Views
10 Pages

23 May 2019

Hybrid laser-arc welding offers many advantages, such as deep penetration, good gap bridge-ability, and low distortion due to reduced heat input. The filler wire which is supplied to the process is used to influence the microstructure and mechanical...

  • Article
  • Open Access
10 Citations
5,016 Views
19 Pages

23 May 2019

The purpose of the present work is to investigate the fracture behavior of anisotropic sheet metal under various stress states. Notched tension and flat-grooved tension tests at 0°, 45°, and 90° directions with respect to rolling directio...

  • Article
  • Open Access
6 Citations
5,494 Views
11 Pages

Influence of Niobium or Molybdenum Addition on Microstructure and Tensile Properties of Nickel-Chromium Alloys

  • Marisa Aparecida de Souza,
  • Bárbara de Oliveira Fiorin,
  • Tomaz Manabu Hashimoto,
  • Ana Paula Rosifini and ,
  • Carlos Angelo Nunes,
  • Carlos Antônio Reis Pereira Baptista and
  • Alfeu Saraiva Ramos
  • + 2 authors+ 0 author

22 May 2019

This work discusses on influence of niobium or molybdenum addition on microstructure and tensile properties of NiCr-based dental alloys. In this regard, the Ni-24Cr-8Nb, Ni-22Cr-10Nb and Ni-20Cr-12Nb (wt. %) alloys produced by arc melting process. To...

(This article belongs to the Special Issue Numerical Modelling and Simulation of Metal Processing)
  • Review
  • Open Access
114 Citations
12,056 Views
18 Pages

22 May 2019

The demand for pipeline steels has increased in the last several decades since they were able to provide an immune and economical way to carry oil and natural gas over long distances. There are two important damage modes in pipeline steels including...

(This article belongs to the Special Issue Corrosion and Protection of Metals)
  • Article
  • Open Access
23 Citations
6,318 Views
17 Pages

22 May 2019

In this work, the corrosion behaviors of the AZ31B alloy in Ringer’s solution at 20 °C and 37 °C were compared over four days to better understand the influence of temperature and immersion time on corrosion rate. The corrosion products...

(This article belongs to the Special Issue Surface Chemistry and Corrosion of Light Alloys)
  • Article
  • Open Access
9 Citations
3,894 Views
19 Pages

21 May 2019

The microstructure of hypereutectic immiscible Cu-50Cr alloy (wt%) was effectively refined and homogenized by a high power density Nd:YAG continuous laser beam (power density 104–105 MW/m2). The average grain size of Cr was effectively refined...

  • Article
  • Open Access
34 Citations
5,895 Views
19 Pages

Fretting-Fatigue Analysis of Shot-Peened Al 7075-T651 Test Specimens

  • Vicente Martín,
  • Jesús Vázquez,
  • Carlos Navarro and
  • Jaime Domínguez

21 May 2019

Shot peening is a mechanical treatment that induces several changes in the material: surface roughness, increased hardness close to the surface, and, the most important, compressive residual stresses. This paper analyzes the effect of this treatment...

(This article belongs to the Special Issue Recent Advances on Fretting Fatigue)
  • Article
  • Open Access
32 Citations
8,253 Views
18 Pages

A Prediction Model for Internal Cracks during Slab Continuous Casting

  • Yiwen Kong,
  • Dengfu Chen,
  • Qiang Liu and
  • Mujun Long

21 May 2019

Slab continuous casting internal cracking is a common quality defect in the production process. The ability to predict the quality of each continuous casting product and assess whether it is suitable for hot delivery or needs to be cleaned down will...

  • Article
  • Open Access
20 Citations
5,032 Views
17 Pages

Optimization and Validation of Sound Absorption Performance of 10-Layer Gradient Compressed Porous Metal

  • Fei Yang,
  • Xinmin Shen,
  • Panfeng Bai,
  • Xiaonan Zhang and ,
  • Zhizhong Li and
  • Qin Yin
  • + 1 author+ 0 author

21 May 2019

Sound absorption performance of a porous metal can be improved by compression and optimal permutation, which is favorable to promote its application in noise reduction. The 10-layer gradient compressed porous metal was proposed to obtain optimal soun...

(This article belongs to the Special Issue Cellular Metals: Fabrication, Properties and Applications)
  • Article
  • Open Access
60 Citations
5,522 Views
12 Pages

21 May 2019

WC-reinforced Ni60 composite coatings with different types of WC particles were prepared on 304 stainless steel surface by laser cladding. The influences of spherical WC, shaped WC, and flocculent WC on the microstructures and properties of composite...

  • Article
  • Open Access
15 Citations
4,150 Views
13 Pages

21 May 2019

The rational pre-stretching can contribute to obtaining better mechanical properties. This paper studies the effect of creep stain, mechanical properties, and microstructures of 7055 alloy under different pre-stretching conditions. The results show t...

  • Article
  • Open Access
24 Citations
6,323 Views
11 Pages

20 May 2019

Aluminum Foam Sandwich panels were fabricated via liquid diffusion welding and glue adhesive methods. The Microstructure of the Aluminum Foam Sandwich joints were analyzed by Optical Microscopy, Scanning Electron Microscopy, and Energy Dispersive Spe...

(This article belongs to the Special Issue Fracture, Fatigue and Structural Integrity of Metallic Materials)
  • Article
  • Open Access
9 Citations
4,171 Views
14 Pages

19 May 2019

In the current research, we studied the role of the solution treatment and aging on the microstructure of a Co–28Cr–5Mo–0.3C alloy. We used metallographic observations, scanning electron microscopy (SEM), and hardness measurements f...

(This article belongs to the Special Issue Microstructure based Modeling of Metallic Materials)
  • Article
  • Open Access
10 Citations
5,191 Views
11 Pages

Influence of Austenite Grain Size on Mechanical Properties after Quench and Partitioning Treatment of a 42SiCr Steel

  • Sebastian Härtel,
  • Birgit Awiszus,
  • Marcel Graf,
  • Alexander Nitsche and ,
  • Marcus Böhme,
  • Martin F.-X. Wagner,
  • Hana Jirkova and
  • Bohuslav Masek
  • + 3 authors+ 0 author

18 May 2019

This paper examines how the initial austenite grain size in quench and partitioning (Q-P) processes influences the final mechanical properties of Q-P steels. Differences in austenite grain size distribution may result, for example, from uneven heatin...

  • Article
  • Open Access
26 Citations
5,939 Views
13 Pages

In Situ Production of Titanium Aluminides during Wire Arc Additive Manufacturing with Hot-Wire Assisted GMAW Process

  • Philipp Henckell,
  • Yarop Ali,
  • Andreas Metz,
  • Jean Pierre Bergmann and
  • Jan Reimann

18 May 2019

As part of a feasibility study, an alternative production process for titanium aluminides was investigated. This process is based on in situ alloying by means of a multi-wire technique in the layer-wise additive manufacturing process. Thereby, gas me...

(This article belongs to the Special Issue Arc-based Additive Manufacturing)
  • Article
  • Open Access
10 Citations
4,349 Views
11 Pages

18 May 2019

This study analyzed an atmospheric corrosion sensor using strain measurements (ACSSM) with an active dummy method for corrosion product experiments. An initial compensation thermal strain experiment was performed with elapsed time. Further analyses u...

(This article belongs to the Special Issue Corrosion and Protection of Metals)
  • Feature Paper
  • Article
  • Open Access
10 Citations
4,727 Views
11 Pages

Microstructure and Martensitic Transformation Behavior in Thermal Cycled Equiatomic CuZr Shape Memory Alloy

  • Shota Hisada,
  • Mitsuhiro Matsuda,
  • Minoru Nishida,
  • Carlo Alberto Biffi and
  • Ausonio Tuissi

18 May 2019

Equiatomic CuZr alloy undergoes a martensitic transformation from the B2 parent phase to martensitic phases (P21/m and Cm) below 150 °C. We clarified the effect of the thermal cycling on the morphology and crystallography of martensite in equiatomic...

(This article belongs to the Special Issue Intermetallic Alloys)
  • Article
  • Open Access
5 Citations
3,649 Views
12 Pages

17 May 2019

The materials’ properties in the hearth of the blast furnace are very crucial for the hearth conditions. In this study, a number of coke, slag, metal, and aggregate samples were collected from the hearth of the LKAB’s experimental blast f...

  • Editorial
  • Open Access
7 Citations
3,168 Views
5 Pages

17 May 2019

The computational modeling and numerical simulation of Friction Stir Welding (FSW) processes is an extremely challenging task due to the highly nonlinear and coupled nature of the physical problem and the complex computational issues that need to be...

(This article belongs to the Special Issue Friction Stir Welding and Processing in Alloy Manufacturing)
  • Article
  • Open Access
16 Citations
5,074 Views
19 Pages

17 May 2019

This study examines simulative experimental investigations on the additive manufacturing of complex component geometries using 3D plasma metal deposition (3DPMD). Here, complex contour surfaces for a cross-rolling tool were produced from weld metals...

(This article belongs to the Special Issue Arc-based Additive Manufacturing)
  • Article
  • Open Access
36 Citations
6,366 Views
10 Pages

17 May 2019

New medium Mn steels for forged components, in combination with a new heat treatment, are presented. This new annealing process implies air-cooling after forging and austenite reversion tempering (AC + ART). This leads to energy saving compared to ot...

(This article belongs to the Special Issue Physical Metallurgy of High Manganese Steels)
  • Article
  • Open Access
19 Citations
4,946 Views
12 Pages

17 May 2019

In this study, the effect of initial annealing microstructure of Ti–4Al–2V (TA17) alloy on forming characteristic was studied, so as to provide a basis for quality control of plastic forming of titanium alloy parts. The titanium alloy alw...

(This article belongs to the Special Issue Titanium Alloys: Processing and Properties)
  • Article
  • Open Access
22 Citations
6,922 Views
20 Pages

Digital Design, Analysis and 3D Printing of Prosthesis Scaffolds for Mandibular Reconstruction

  • Khaja Moiduddin,
  • Syed Hammad Mian,
  • Hisham Alkhalefah and
  • Usama Umer

16 May 2019

Segmental mandibular reconstruction has been a challenge for medical practitioners, despite significant advances in medical technology. There is a recent trend in relation to customized implants, made up of porous structures. These lightweight prosth...

(This article belongs to the Special Issue Titanium Alloys for Biomedical Implants and Devices)
  • Article
  • Open Access
5 Citations
3,372 Views
15 Pages

16 May 2019

This paper analyzes, using the theory of critical distances, the environmentally assisted cracking behavior of two steels (S420 and API X80) subjected to two different aggressive environments. The propagation threshold for environmentally assisted cr...

(This article belongs to the Special Issue Fracture, Fatigue and Structural Integrity of Metallic Materials)
  • Article
  • Open Access
14 Citations
4,357 Views
12 Pages

Research on Grain Refinement in Hypoeutectic Al-Si Alloy during Solidification under an Alternating Electric Current Pulse

  • Ning Li,
  • Limin Zhang,
  • Rong Zhang,
  • Pengfei Yin and ,
  • Hui Xing and
  • Hongjing Wu
  • + 1 author+ 0 author

16 May 2019

Experiments on transient directional solidification were carried out to study the columnar to equiaxed transition (CET) in Al-7Si alloy without and with an alternating electric current pulse (AECP). Without AECP, the macrostructure consists of typica...

  • Article
  • Open Access
10 Citations
3,910 Views
12 Pages

Study on the Effect of Laser Quenching on Fretting Fatigue Life

  • Hongjian Zhang,
  • Xufeng Yang,
  • Haitao Cui and
  • Weidong Wen

15 May 2019

Laser quenching hardening is one of the most used surface treated technologies. In order to study the effect of laser quenching on the fretting fatigue life, fretting fatigue experiments of TC11 (Ti-6.5Al-1.5Zr-3.5Mo-0.3Si) titanium alloy specimens w...

(This article belongs to the Special Issue Recent Advances on Fretting Fatigue)
  • Article
  • Open Access
18 Citations
5,046 Views
12 Pages

Metal Oxide Nanoparticle-Based Coating as a Catalyzer for A-TIG Welding: Critical Raw Material Perspective

  • Sebastian Balos,
  • Miroslav Dramicanin,
  • Petar Janjatovic,
  • Ivan Zabunov and ,
  • Damjan Klobcar,
  • Matija Busic and
  • Maria Luisa Grilli
  • + 2 authors+ 0 author

15 May 2019

Besides a wide application in corrosion protection, wear resistance increase, providing thermal properties and power conversion, oxide coatings have found an alternative application in welding technology as catalysts of the tungsten inert gas (TIG) w...

(This article belongs to the Special Issue Metal Oxides)

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Metals - ISSN 2075-4701