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Machines, Volume 13, Issue 6

2025 June - 95 articles

Cover Story: Cutting force is a critical indicator of tool–workpiece interaction, but conventional dynamometers are costly and unsuitable for real-time applications. This study proposes a condition-aware estimation method using only spindle vibration signals. An autoencoder is trained on measured force data to construct a latent feature space, and a transfer learning encoder maps vibration signals into this space. Machining conditions, including material type, cutting speed, and cutting direction, are incorporated into the input. Experiments on Ti-6Al-4V and STS316L demonstrate robust performance, with Pearson correlation coefficients exceeding 0.85 under both steady and transient conditions. The proposed method offers an accurate and sensor-efficient solution for real-time cutting force monitoring. View this paper
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Articles (95)

  • Article
  • Open Access
3 Citations
842 Views
21 Pages

19 June 2025

Fault diagnosis is one of the most important issues for a modular multilevel converter (MMC). However, conventional solutions are deficient in two aspects. Firstly, they lack the necessary feature information. Secondly, they are incapable of performi...

  • Article
  • Open Access
1 Citations
1,325 Views
19 Pages

18 June 2025

Welding robots play a crucial role in manufacturing industries, where minimizing energy consumption (EC) is increasingly important for enhancing efficiency and reducing operational costs. This study presents a data-driven approach to model and optimi...

  • Article
  • Open Access
930 Views
23 Pages

Optimization Design and Dynamic Characteristics Analysis of Self-Responsive Anti-Falling Device for Inclined Shaft TBMs

  • Han Peng,
  • Can Yang,
  • Linjian Shangguan,
  • Lianhui Jia,
  • Bing Li,
  • Chuang Xu and
  • Wenjuan Yang

18 June 2025

To address the frequent failure of anti-falling devices in inclined shaft tunnel boring machines caused by cyclic loading and fatigue during construction, this study proposes an optimized self-responsive anti-falling device design. Based on the opera...

  • Article
  • Open Access
2 Citations
1,298 Views
23 Pages

Near-Zero Parasitic Shift Rectilinear Flexure Stages Based on Coupled n-RRR Planar Parallel Mechanisms

  • Loïc Tissot-Daguette,
  • Célestin Vallat,
  • Marijn Nijenhuis,
  • Florent Cosandier and
  • Simon Henein

18 June 2025

Flexure-based linear stages have become prevalent in precision engineering; however, most designs suffer from parasitic shifts that degrade positioning accuracy. Conventional solutions to mitigate these parasitic motions often compromise support stif...

  • Article
  • Open Access
540 Views
16 Pages

Factors Affecting Mechanical Properties of Impulse Friction Stir Welded AA2024-T351 Under Static and Cyclic Loads

  • Iuliia Morozova,
  • Aleksei Obrosov,
  • Anton Naumov,
  • Vesselin Michailov and
  • Nikolay Doynov

17 June 2025

This study investigates the factors affecting the mechanical performance of conventional and impulse friction stir welded (FSW and IFSW) AA2024-T351 joints under static and cyclic loading. Emphasis is placed on the influence of fracture-inducing feat...

  • Article
  • Open Access
1 Citations
2,693 Views
24 Pages

17 June 2025

This research article tackles the control problem of an inverted pendulum, also known as the Furuta pendulum, mounted on a velocity-controlled robot manipulator in two configurations: the rotary pendulum and the translational pendulum. Differently fr...

  • Article
  • Open Access
1 Citations
873 Views
21 Pages

The Prediction of Sound Insulation for the Front Wall of Pure Electric Vehicles Based on AFWL-CNN

  • Yan Ma,
  • Jie Yan,
  • Jianjiao Deng,
  • Xiaona Liu,
  • Dianlong Pan,
  • Jingjing Wang and
  • Ping Liu

17 June 2025

The front wall acoustic package system plays a crucial role in automotive design, and its performance directly affects the quality and comfort of the interior noise. In response to the limitations of traditional experimental and simulation methods in...

  • Article
  • Open Access
2 Citations
854 Views
26 Pages

16 June 2025

Robotic positioning accuracy is critically affected by both geometric and non-geometric errors. To address this dual error issue comprehensively, this paper proposes a novel two-stage compensation framework. First, a Memory based red billed blue magp...

  • Article
  • Open Access
742 Views
20 Pages

16 June 2025

Aiming at the requirements of rapidity, high precision, and robustness for the longitudinal trajectory control of the receiver aircraft in autonomous aerial refueling, a direct lift control (DLC) strategy that integrates incremental nonlinear dynamic...

  • Article
  • Open Access
1 Citations
1,234 Views
23 Pages

16 June 2025

Titanium alloy thin-walled components are extensively used in aerospace engineering, yet their milling stability remains a persistent challenge due to vibration-induced surface anomalies. This study develops an advanced dynamic model for the face mil...

  • Article
  • Open Access
5 Citations
1,903 Views
24 Pages

Deep Reinforcement Learning-Based Active Disturbance Rejection Control for Trajectory Tracking of Autonomous Ground Electric Vehicles

  • Xianjian Jin,
  • Huaizhen Lv,
  • Yinchen Tao,
  • Jianning Lu,
  • Jianbo Lv and
  • Nonsly Valerienne Opinat Ikiela

16 June 2025

This paper proposes an integrated control framework for improving the trajectory tracking performance of autonomous ground electric vehicles (AGEVs) under complex disturbances, including parameter uncertainties, and environmental changes. The framewo...

  • Article
  • Open Access
1,151 Views
21 Pages

16 June 2025

Digital twin (DT) is a useful tool for the remote monitoring, analyzing, controlling, etc. of industrial equipment in a harsh working environment unfriendly to human workers. Although much research has been devoted to DT modeling methods, there are s...

  • Review
  • Open Access
4 Citations
7,532 Views
51 Pages

Current Status and Trends of Wall-Climbing Robots Research

  • Shengjie Lou,
  • Zhong Wei,
  • Jinlin Guo,
  • Yu Ding,
  • Jia Liu and
  • Aiguo Song

15 June 2025

A wall-climbing robot is an electromechanical device capable of autonomous or semi-autonomous movement on intricate vertical surfaces (e.g., walls, glass facades, pipelines, ceilings, etc.), typically incorporating sensing and adaptive control system...

  • Article
  • Open Access
2 Citations
1,362 Views
24 Pages

Advanced Control Strategy for Induction Motors Using Dual SVM-PWM Inverters and MVT-Based Observer

  • Omar Allag,
  • Abdellah Kouzou,
  • Meriem Allag,
  • Ahmed Hafaifa,
  • Jose Rodriguez and
  • Mohamed Abdelrahem

14 June 2025

This paper introduces a novel field-oriented control (FOC) strategy for an open-end stator three-phase winding induction motor (OEW-TP-IM) using dual space vector modulation-pulse width modulation (SVM-PWM) inverters. This configuration reduces commo...

  • Article
  • Open Access
2,511 Views
22 Pages

13 June 2025

This paper proposes a comprehensive Mixed-Integer Linear Programming (MILP) formulation for the simultaneous scheduling of machines and Automated Guided Vehicles (AGVs) within a partitioned Flexible Manufacturing System (FMS). The main objective is t...

  • Article
  • Open Access
805 Views
18 Pages

Study on Steam Excitation Forces Induced by Tip Seal Leakage Flow in Steam Turbines

  • Pan Li,
  • Huan Wang,
  • Haichao Peng,
  • Heyong Si and
  • Tieliu Jiang

13 June 2025

This study aims to elucidate the mechanisms by which tip seal leakage flow induces steam excitation, thereby enhancing the operational safety of steam turbines. Using numerical simulations, it investigates the detailed characteristics of the flow fie...

  • Article
  • Open Access
1 Citations
1,043 Views
12 Pages

Analysis of the Influence of Drill Tip Geometry on the Dry Drilling Process in CFRP Thermoset Laminate

  • Francisco de A. Toti,
  • Amilton J. C. de Freitas,
  • José J. de Oliveira and
  • Rita de Cássia M. Sales-Contini

13 June 2025

Carbon fibre reinforced composite (CFRP) laminates are widely used in high-tech industries. However, their assembly often requires a drilling process that can create defects. Therefore, studies on the drill tip angle have sought to minimize the surfa...

  • Article
  • Open Access
893 Views
14 Pages

Research on Online Non-Contact Test Device and Test Method for Bearing Stiffness of Electric Spindle

  • Chuanhai Chen,
  • Liang Zhang,
  • Chunlei Hua,
  • Zhifeng Liu,
  • Qingyu Meng and
  • Junze Shi

13 June 2025

To enable experimental research on the dynamic support stiffness of electric spindle bearings, the authors designed a magnetic non-contact excitation and test device that can test the support stiffness of electric spindle bearings under a rotating st...

  • Article
  • Open Access
850 Views
18 Pages

Optimization of Hybrid Machining of Nomex Honeycomb Structures: Effect of the CZ10 Tool and Ultrasonic Vibrations on the Cutting Process

  • Oussama Beldi,
  • Tarik Zarrouk,
  • Ahmed Abbadi,
  • Mohammed Nouari,
  • Jamal-Eddine Salhi,
  • Mohammed Abbadi and
  • Mohamed Barboucha

13 June 2025

Machining Nomex honeycomb composite structures is crucial for manufacturing components that meet stringent industry requirements. However, the complex characteristics of this material require specialized machining techniques to avoid defects, ensure...

  • Article
  • Open Access
5,038 Views
36 Pages

How to Win Bosch Future Mobility Challenge: Design and Implementation of the VROOM Autonomous Scaled Vehicle

  • Theodoros Papafotiou,
  • Emmanouil Tsardoulias,
  • Alexandros Nikolaou,
  • Aikaterini Papagiannitsi,
  • Despoina Christodoulou,
  • Ioannis Gkountras and
  • Andreas L. Symeonidis

12 June 2025

Over the last decade, a transformation in the automotive industry has been witnessed, as advancements in artificial intelligence and sensor technology have continued to accelerate the development of driverless vehicles. These systems are expected to...

  • Article
  • Open Access
1 Citations
1,816 Views
24 Pages

12 June 2025

The rotor shaft is a critical component responsible for transmitting engine power to the helicopter’s rotor. Deformation of the rotor shaft can affect the meshing performance of the output stage gears in the main gearbox, thereby affecting load...

  • Article
  • Open Access
3 Citations
1,038 Views
15 Pages

Avoiding Lyapunov-Krasovskii Functionals: Simple Nonlinear Sampled–Data Control of a Semi-Active Suspension with Magnetorheological Dampers

  • Fernando Viadero-Monasterio,
  • Miguel Meléndez-Useros,
  • Manuel Jiménez-Salas and
  • María Jesús López Boada

12 June 2025

This paper presents a novel control design methodology for a magnetorheological (MR) damper-based semi-active suspension system operating under communication-induced time delays, which introduce nonlinear sampled-data dynamics. To address these chall...

  • Article
  • Open Access
2 Citations
2,245 Views
22 Pages

A Multi-Category Defect Detection Model for Rail Fastener Based on Optimized YOLOv8n

  • Mei Chen,
  • Maolin Zhang,
  • Jun Peng,
  • Jiabin Huang and
  • Haitao Li

12 June 2025

Currently, object detection-based rail fastener defect detection methods still face challenges such as limited detection categories, insufficient accuracy, and high computational complexity. To this end, the YOLOv8n-FDD, an advanced multi-category fa...

  • Communication
  • Open Access
3 Citations
2,190 Views
13 Pages

Human and Humanoid-in-the-Loop (HHitL) Ecosystem: An Industry 5.0 Perspective

  • Mahdi Sadeqi Bajestani,
  • Mohammad Mahruf Mahdi,
  • Duhwan Mun and
  • Duck Bong Kim

12 June 2025

As manufacturing transitions into the era of Industry 5.0, the demand for systems that are not only intelligent but also human-centric, resilient, and sustainable is becoming increasingly critical. This paper introduces the Human and Humanoid-in-the-...

  • Article
  • Open Access
1 Citations
1,620 Views
22 Pages

Multibody Simulation of 1U CubeSat Passive Attitude Stabilisation Using a Robotic Arm

  • Filippo Foiani,
  • Giulia Morettini,
  • Massimiliano Palmieri,
  • Stefano Carletta,
  • Filippo Cianetti and
  • Marco Dionigi

11 June 2025

Robotics plays a pivotal role in contemporary space missions, particularly in the development of robotic manipulators for operations in environments that are inaccessible to humans. In accordance with the trend of integrating multiple functionalities...

  • Article
  • Open Access
1,031 Views
15 Pages

11 June 2025

Rolling bearing fault diagnosis in electric hoists faces significant challenges due to heavy noise and complex vibration interferences, which obscure fault signatures and hinder conventional demodulation methods. While existing techniques like the Te...

  • Article
  • Open Access
856 Views
26 Pages

11 June 2025

A novel anomaly detection algorithm is presented to analyze a group of signals that must be correlated under normal conditions. The method is called Clustered Correlation Health Scan (CCH-Scan). It detects abnormal signals, the durations correspondin...

  • Article
  • Open Access
1,149 Views
25 Pages

10 June 2025

The profile modular system offers variability, flexibility, ease of assembly, and corrosion resistance as well as non-time-consuming assembly while meeting the required conditions of the customer. It has a broad spectrum of usability. This article co...

  • Article
  • Open Access
1 Citations
2,127 Views
23 Pages

Design and Implementation of a Bionic Marine Iguana Robot for Military Micro-Sensor Deployment

  • Gang Chen,
  • Xin Tang,
  • Baohang Guo,
  • Guoqi Li,
  • Zhengrui Wu,
  • Weizhe Huang,
  • Yidong Xu,
  • Ming Lu,
  • Jianfei Liang and
  • Zhen Liu

Underwater sensor deployment in military applications requires high precision, yet existing robotic solutions often lack the maneuverability and adaptability required for complex aquatic environments. To address this gap, this study proposes a bio-in...

  • Article
  • Open Access
1 Citations
2,613 Views
28 Pages

Robotic Process Automation is a technology that replicates human interactions with user interfaces across various applications. However, testing Robotic Process Automation implementations remains challenging due to the dynamic nature of workflows. Th...

  • Review
  • Open Access
10 Citations
11,567 Views
44 Pages

Multi-agent reinforcement learning (MARL) has demonstrated significant application potential in addressing cooperative control, policy optimization, and task allocation problems in complex systems. This paper focuses on its applications and developme...

  • Article
  • Open Access
1 Citations
1,378 Views
15 Pages

Contour Error Control for a Hybrid Robot Equipped with Grating Sensors

  • Xianlei Shan,
  • Tianyu Zou,
  • Haitao Liu,
  • Yu Deng and
  • Juliang Xiao

To mitigate the detrimental effects of joint elasticity and transmission errors on contour accuracy and to improve the multi-axis motion performance of hybrid robots, this study investigates contour error modeling and control by leveraging additional...

  • Article
  • Open Access
4 Citations
1,931 Views
17 Pages

Three-phase induction motors are widely adopted in industrial systems due to their robustness, ease of maintenance, and simple operation. However, they are prone to various types of faults, notably stator winding faults. Previous research indicates t...

  • Article
  • Open Access
1 Citations
1,384 Views
25 Pages

A planetary gear fault generates periodic speed fluctuations, which significantly influence its vibration signal. It is a necessity to explore the vibration modulation features of gear faults to provide an effective indicator for fault detection. The...

  • Article
  • Open Access
1 Citations
1,450 Views
17 Pages

This study presents a bilateral control architecture that links fluoroscopic image feedback directly to the kinematics of a tendon-driven, three-joint robotic catheter and a 3-DoF motorised C-arm, intending to preserve optimal imaging geometry during...

  • Article
  • Open Access
955 Views
19 Pages

In industrial applications, the operating state of bearings can directly affect the performance of mechanical equipment. Local defects, flexible raceways and lubrication have a great impact on the vibration characteristics of rolling bearings. Howeve...

  • Feature Paper
  • Article
  • Open Access
2 Citations
2,153 Views
20 Pages

Prediction of Vehicle Interior Wind Noise Based on Shape Features Using the WOA-Xception Model

  • Yan Ma,
  • Hongwei Yi,
  • Long Ma,
  • Yuwei Deng,
  • Jifeng Wang,
  • Yudong Wu and
  • Yuming Peng

In order to confront the challenge of efficiently evaluating interior wind noise levels in passenger vehicles during the early stages of shape design, this paper proposes a methodology for predicting interior wind noise. The methodology integrates ve...

  • Article
  • Open Access
1,013 Views
20 Pages

Vehicles exhibit complex failure modes and mechanisms because of their extreme service environments and severe external loads. The increasing level of integration in these vehicles is also driving more stringent reliability requirements, but conventi...

  • Article
  • Open Access
1 Citations
1,465 Views
22 Pages

The propulsion system is a critical component of medium–low-speed maglev trains and the single-sided linear induction motor (SLIM) has been adopted to generate thrust. However, the SLIM operates periodically in maglev trains. The temperature of...

  • Article
  • Open Access
1,007 Views
16 Pages

It is well understood that burr size and shape, as well as surface quality attributes like surface roughness in milling parts, vary according to several factors. These include cutting tool orientation, cutting profile, cutting parameters, tool shape...

  • Article
  • Open Access
1 Citations
1,508 Views
32 Pages

Robotic polishing is crucial for achieving superior surface finishes in manufacturing. However, precise force control presents significant challenges, particularly for curved workpieces exhibiting time-varying stiffness. Traditional methods typically...

  • Article
  • Open Access
1 Citations
1,362 Views
14 Pages

This study presents a detailed investigation of the torque-speed characteristics of a WEG single-phase squirrel-cage induction motor (SPSCIM) of (1/2 hp), 110/220 V at 60 Hz. The primary objective was to derive the motor’s equivalent circuit an...

  • Article
  • Open Access
1 Citations
1,056 Views
22 Pages

To accurately and reliably characterize the degradation trend of rolling bearings and predict their life cycle, this paper proposes a bearing life prediction model based on an improved transformer encoder layer and multi-scale convolution. First, tim...

  • Article
  • Open Access
3,105 Views
27 Pages

Propeller Design Optimization and an Evaluation of Variable Rotational Speed Flight Operation Under Structural Vibration Constraints

  • Nicolas Lima Oliveira,
  • Afonso Celso de Castro Lemonge,
  • Patricia Habib Hallak,
  • Konstantinos Kyprianidis,
  • Stavros Vouros and
  • Manuel A. Rendón

This paper presents a methodology for optimizing an aeronautical propeller to minimize power consumption. A multi-objective approach using blade element momentum (BEM) theory and evolutionary algorithms is employed to optimize propeller design by min...

  • Article
  • Open Access
2 Citations
2,243 Views
19 Pages

Aiming at the characteristic of a variable and optimized steering ratio of the Steer-by-Wire System (SBW), this paper studies the design method of the steering ratio starting from the influence of the steering ratio on the vehicle steering maneuverab...

  • Article
  • Open Access
2 Citations
1,110 Views
18 Pages

To enhance energy efficiency and reduce emissions in public transportation systems, this study proposes a novel electro-hydraulic energy-regenerative suspension system for urban buses. A comprehensive co-simulation framework was established to evalua...

  • Article
  • Open Access
1 Citations
1,042 Views
19 Pages

In industrial particle mixing processes, vibrations can intensify the Brazil nut effect (BNE), resulting in larger particles ascending, which contributes to vertical segregation based on particle size differences. These vibrations arise due to mass i...

  • Article
  • Open Access
1,191 Views
19 Pages

To address the limited generalization capability of data-driven fault diagnosis models caused by scarce gearbox fault samples in engineering practice, this paper proposes a hierarchical attention-guided data–knowledge dual-driven fusion network...

  • Article
  • Open Access
726 Views
30 Pages

Compliant mechanisms are extensively utilized in precise positioning systems. This work presents a novel compliant fine Z-positioner for directing the indenter in a nanoindentation testing positioning system. Initially, the suggested positioner consi...

  • Article
  • Open Access
845 Views
18 Pages

Study on Vibration Characteristics and Transmission Path of Mountain Rack Trains Based on the OPTA Method

  • Liangzhao Qi,
  • Xingqiao Deng,
  • Liyuan Zeng,
  • Chenglong Dong,
  • Yixin Xu,
  • Shisong Wang and
  • Yucheng Liu

The Dujiangyan–Siguniangshan mountain rack railway project is China’s first mountain rail transit. Most of its lines are located in mountainous areas and close to natural ecological protection areas, which have strict restrictions on the...

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Machines - ISSN 2075-1702