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Article

A Novel Open Circuit Fault Diagnosis for a Modular Multilevel Converter with Modal Time-Frequency Diagram and FFT-CNN-BIGRU Attention

1
Key Laboratory of Power Electronics for Energy Conservation and Motor Drive of Hebei Province, Department of Electrical Engineering, Yanshan University, Qinhuangdao 066004, China
2
Huadian New Energy Group Co., Ltd., Shanxi Branch, Taiyuan 030000, China
3
GuangXi LongYuan Renewables Co., Ltd., NanNing 530000, China
*
Author to whom correspondence should be addressed.
Machines 2025, 13(6), 533; https://doi.org/10.3390/machines13060533
Submission received: 2 May 2025 / Revised: 13 June 2025 / Accepted: 16 June 2025 / Published: 19 June 2025
(This article belongs to the Section Electromechanical Energy Conversion Systems)

Abstract

Fault diagnosis is one of the most important issues for a modular multilevel converter (MMC). However, conventional solutions are deficient in two aspects. Firstly, they lack the necessary feature information. Secondly, they are incapable of performing open-circuit fault diagnosis of the modular multilevel converter with the requisite degree of accuracy. To solve this problem, an intelligent diagnosis method is proposed to integrate the modal time–frequency diagram and FFT-CNN-BiGRU-Attention. By selecting the phase current and bridge arm voltage as the core fault parameters, the particle swarm algorithm is used to optimize the Variational Modal Decomposition parameters, and the fault signal is decomposed and reconstructed into sensitive feature components. The reconstructed signals are further transformed into modal time–frequency diagrams via continuous wavelet transform to fully retain the time–frequency domain features. In the model construction stage, the frequency–domain features are first extracted using the fast Fourier transform (FFT), and the local patterns are captured through a combination with a convolutional neural network; subsequently, the timing correlations are analyzed using bidirectional gated loop cells, and the Attention Mechanism is introduced to strengthen the key features. Simulations show that the proposed method achieves 98.63% accuracy in locating faulty insulated gate bipolar transistors (IGBTs) in the sub-module, with second-level real-time response capability. Compared with the recently published scheme, it maintains stable performance under complex working conditions such as noise interference and data imbalances, showing stronger robustness and practical value. This study provides a new idea for the intelligent operation and maintenance of power electronic devices, which can be extended to the fault diagnosis of other power equipment in the future.
Keywords: modular multilevel converter; open-circuit fault diagnosis; modal time-frequency diagrams; bi-directional gated recurrent unit (BIGRU); attention mechanism modular multilevel converter; open-circuit fault diagnosis; modal time-frequency diagrams; bi-directional gated recurrent unit (BIGRU); attention mechanism

Share and Cite

MDPI and ACS Style

Zhai, Z.; Wang, N.; Lu, S.; Zhou, B.; Guo, L. A Novel Open Circuit Fault Diagnosis for a Modular Multilevel Converter with Modal Time-Frequency Diagram and FFT-CNN-BIGRU Attention. Machines 2025, 13, 533. https://doi.org/10.3390/machines13060533

AMA Style

Zhai Z, Wang N, Lu S, Zhou B, Guo L. A Novel Open Circuit Fault Diagnosis for a Modular Multilevel Converter with Modal Time-Frequency Diagram and FFT-CNN-BIGRU Attention. Machines. 2025; 13(6):533. https://doi.org/10.3390/machines13060533

Chicago/Turabian Style

Zhai, Ziyuan, Ning Wang, Siran Lu, Bo Zhou, and Lei Guo. 2025. "A Novel Open Circuit Fault Diagnosis for a Modular Multilevel Converter with Modal Time-Frequency Diagram and FFT-CNN-BIGRU Attention" Machines 13, no. 6: 533. https://doi.org/10.3390/machines13060533

APA Style

Zhai, Z., Wang, N., Lu, S., Zhou, B., & Guo, L. (2025). A Novel Open Circuit Fault Diagnosis for a Modular Multilevel Converter with Modal Time-Frequency Diagram and FFT-CNN-BIGRU Attention. Machines, 13(6), 533. https://doi.org/10.3390/machines13060533

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