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Machines, Volume 13, Issue 11

2025 November - 97 articles

Cover Story: Modern manufacturing demands flexible systems capable of frequent reconfiguration, although industrial robots still rely on rigid programming methods that slow commissioning. Manual guidance, widely adopted in collaborative robots, offers intuitive teaching but remains limited for heavy manipulators and large workspaces. To address this gap, this work proposes a sensor-based manual guidance framework for a high-payload robot integrated with a long-stroke linear track, enabling intuitive and efficient target teaching. The approach simplifies setup, enhances usability, and significantly reduces programming time compared with conventional teach-pendant methods. View this paper
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Articles (97)

  • Article
  • Open Access
534 Views
33 Pages

20 November 2025

Water pumps consume roughly 20% of global electricity, yet 60–70% of pumps operate below optimal efficiency, leading to substantial energy waste. Improving pump efficiency is therefore critical. A major contributor to these losses is the low ef...

  • Article
  • Open Access
679 Views
20 Pages

Design and Experimental Research of an Underactuated Rigid–Flexible Coupling Mechanical Gripper

  • Hongyi Liu,
  • Yuhang Chen,
  • Yubo Hu,
  • Zhi Hu,
  • Jie Liu,
  • Xuejia Huang,
  • Shuo Yao and
  • Yigen Wu

20 November 2025

Designing a mechanical gripper, achieving the combined capabilities of high loading capacity, flexible environmental adaptability, and dexterous kinematic performance, is highly desired in human–machine interaction and industrial production eff...

  • Article
  • Open Access
1 Citations
1,129 Views
28 Pages

20 November 2025

This paper presents an innovative digital twin (DT) model integrated with robust model predictive control (MPC) to enhance the performance of an unmanned air vehicle (UAV) tasked with lifting and transporting irregular-shaped payloads. Traditional UA...

  • Review
  • Open Access
923 Views
26 Pages

A Research Review of Rolling Bearing Turbocharger Modeling and System Characteristics

  • Zhiheng Yu,
  • Zhiyong Zhang,
  • Jinrui Pu,
  • Qi Xue,
  • Yuanhao Li and
  • Tianyou Wang

19 November 2025

In recent years, due to the growing imbalance between energy consumption and available resources, as well as strict CO2 emission regulations, turbochargers have become increasingly important in applications such as automobiles, ships, and aerospace....

  • Article
  • Open Access
624 Views
36 Pages

19 November 2025

Fully enclosed reinforced computers typically need to adapt to harsh environments such as high temperature, humidity, and strong vibration. However, their physical hermeticity leads to a single heat dissipation method, and local overheating caused by...

  • Article
  • Open Access
526 Views
18 Pages

Experiment Study on Flow-Induced Vibration of O-Type Ball Valve

  • Dong Wei,
  • Kan Sheng,
  • Shen-Zhe Zhang,
  • Jie Han,
  • Xuan-Jie Gu,
  • Liang Yang and
  • Jin-Yuan Qian

19 November 2025

O-type ball valves are common flow devices that are widely used in different industrial applications. A vibration often occurs when fluid flows through O-type ball valves, and it affects the efficiency and reliability of industrial systems. In this p...

  • Article
  • Open Access
628 Views
19 Pages

18 November 2025

Pipeline transportation of petroleum products remains one of the safest and most efficient methods of bulk energy delivery, yet overpressure events continue to pose serious operational and regulatory challenges. Traditional fixed-gain PI controllers,...

  • Article
  • Open Access
1 Citations
1,108 Views
36 Pages

Federated Learning-Enabled Secure Multi-Modal Anomaly Detection for Wire Arc Additive Manufacturing

  • Mohammad Mahruf Mahdi,
  • Md Abdul Goni Raju,
  • Kyung-Chang Lee and
  • Duck Bong Kim

18 November 2025

This paper presents a federated learning (FL) architecture tailored for anomaly detection in wire arc additive manufacturing (WAAM) that preserves data privacy while enabling secure and distributed model training across heterogeneous process units. W...

  • Article
  • Open Access
602 Views
21 Pages

Predicting Real-Time Carbon Emissions for Power Grids Using Graph Convolutional Networks

  • Qian Zhao,
  • Jianhua Chen,
  • Qianwei Jia,
  • Cong Sun,
  • Xi Chen and
  • Hongtian Chen

18 November 2025

Accurate prediction of carbon emissions is crucial for both providing effective carbon reduction guidance to the power grid sector and driving society-wide carbon emission reduction. Existing methods based on power flow calculation theory heavily rel...

  • Article
  • Open Access
472 Views
19 Pages

18 November 2025

Infrasound leakage signals, with low propagation energy loss, are ideal for long-distance and small leakage detection but suffer severe background noise interference. Existing wavelet denoising methods using traditional soft/hard threshold functions...

  • Article
  • Open Access
828 Views
24 Pages

Towards Robust Physical Adversarial Attacks on UAV Object Detection: A Multi-Dimensional Feature Optimization Approach

  • Hailong Xi,
  • Le Ru,
  • Jiwei Tian,
  • Wenfei Wang,
  • Rui Zhu,
  • Shiliang Li,
  • Zhenghao Zhang,
  • Longhao Liu and
  • Xiaohui Luan

17 November 2025

Deep neural network (DNN)-based object detection has been extensively implemented in Unmanned Aerial Vehicles (UAVs). However, these architectures reveal significant vulnerabilities when faced with adversarial attacks, particularly the physically rea...

  • Article
  • Open Access
1 Citations
576 Views
23 Pages

17 November 2025

The rapid aging of the global population and the escalating prevalence of conditions such as stroke and spinal cord injuries are driving an urgent demand for effective lower-limb rehabilitation. This necessitates the development of robotic devices ca...

  • Article
  • Open Access
564 Views
20 Pages

16 November 2025

In consideration of the characteristics of two-stage (stable and degraded), nonlinearity and non-stationary randomness in the full life-cycle evolution process of the rolling bearing health indicator (HI), a novel remaining useful life (RUL) predicti...

  • Article
  • Open Access
590 Views
18 Pages

15 November 2025

The permanent magnet levitation (PML) transportation system utilizes Halbach arrays to achieve zero-power levitation. However, the system’s lateral negative stiffness characteristic leads to a significant increase in lateral force during operat...

  • Article
  • Open Access
963 Views
18 Pages

Vibration Characteristics and Fatigue Performance of Bogie Frame with Inner Axle Box for High-Speed Trains

  • Tao Guo,
  • Bingzhi Chen,
  • Yuedong Wang,
  • Guojie Cai,
  • Maorui Hou and
  • Qi Dong

14 November 2025

With the continuous increase in high-speed train operation speeds, lightweight bogie design has become a key means to enhance dynamic performance, which also increases the risk of structural fatigue. High-frequency wheel–rail excitations are tr...

  • Article
  • Open Access
2,328 Views
18 Pages

14 November 2025

Bearing faults are the most common type of failure in induction motors, given their long operating times and mechanical loads. Because induction motors in industrial environments operate under various load conditions, effective methods for diagnosing...

  • Article
  • Open Access
1 Citations
397 Views
18 Pages

14 November 2025

The influence of inflow angle on the stall characteristics of a vertical axial flow pump is investigated numerically by solving the unsteady Reynolds-averaged Navier–Stokes equations. The study predicts both performance parameters and internal...

  • Article
  • Open Access
579 Views
17 Pages

14 November 2025

This article focuses on the design, development and optimization of a mechanical system with the aim of increasing the efficiency of the production process. The article describes the issues involved in the production of molds used for EPS (Expanded P...

  • Article
  • Open Access
485 Views
22 Pages

14 November 2025

In certain mining areas, bauxite ore exhibits high and uneven hardness, causing frequent overloads in the cutting heads of bauxite mining equipment and challenging the dynamic performance and reliability of its gear transmission system. To investigat...

  • Article
  • Open Access
492 Views
15 Pages

Towards Sustainable Manufacturing: Particle Emissions in Milling Post-Processing of 3D-Printed Titanium Alloy

  • Fahad M. Alqahtani,
  • Mustafa Saleh,
  • Abdelaty E. Abdelgawad,
  • Ibrahim A. Almuhaidib and
  • Faisal Alessa

13 November 2025

Electron beam melting (EBM) is an additive manufacturing method that enables the manufacturing of metallic parts. EBM-printed parts require post-processing to meet the surface quality and dimensional accuracy requirements. Machining is one approach t...

  • Article
  • Open Access
546 Views
28 Pages

13 November 2025

This research presents the first known example of a Thrust-Augmented Rocker Bogie (TARB). As a robust and passive mechanisms, the rocker bogie suspension system has seen widespread application in ground-based robotic planetary exploration rovers. How...

  • Article
  • Open Access
453 Views
14 Pages

13 November 2025

This study explores the machinability of Material Extrusion (MEX) printed parts made from carbon fiber-reinforced polylactic acid (PLA). MEX-printed parts typically exhibit high surface roughness, necessitating post-processing to enhance their qualit...

  • Article
  • Open Access
476 Views
30 Pages

13 November 2025

This study introduces a health-aware fuzzy logic (FL) energy management strategy (EMS) for fuel cell electric commercial vehicles (FCECVs) that aimed to improve energy efficiency and extending fuel cell system (FCS) lifespan. The FL-based EMS was dev...

  • Article
  • Open Access
805 Views
20 Pages

The Influence of Suspension Elastokinematics on Vehicle Handling and Stability

  • Albert Basiul,
  • Vidas Žuraulis,
  • Robertas Pečeliūnas and
  • Saugirdas Pukalskas

12 November 2025

This study investigates the influence of suspension elastokinematics on vehicle handling and stability through a combined research of experimental testing and numerical simulation. Laboratory tests were conducted on the front suspension of a Mercedes...

  • Article
  • Open Access
376 Views
14 Pages

Slot Number Optimization for Motorcycle Traction Motor Considering Driving Duty Cycle

  • Yang Gu,
  • Hui Yi,
  • Huimin Ouyang,
  • Lei Mei,
  • Qiang Sun and
  • Zichong Zhu

12 November 2025

Due to their compact dimensions, high torque density, high efficiency, and superior flux-weakening capabilities, permanent magnet synchronous machines with tooth-coil winding (TC-PMSMs) are highly suitable for low-power electric transportation applic...

  • Article
  • Open Access
483 Views
25 Pages

Ball Mill Load Classification Method Based on Multi-Scale Feature Collaborative Perception

  • Saisai He,
  • Zhihong Jiang,
  • Wei Huang,
  • Lirong Yang and
  • Xiaoyan Luo

12 November 2025

Against the backdrop of intelligent manufacturing, the ball mill, as a key energy-consuming piece of equipment, requires an accurate perception of its load state, which is crucial for optimizing production efficiency and ensuring operational safety....

  • Article
  • Open Access
2,642 Views
27 Pages

Design and Development of an Autonomous Mobile Robot for Unstructured Indoor Environments

  • Ameur Gargouri,
  • Mohamed Karray,
  • Bechir Zalila and
  • Mohamed Ksantini

12 November 2025

This research work presents the design and the development of a cost-effective autonomous mobile robot for locating misplaced objects within unstructured indoor environments. The tools integrated into the proposed system for perception and localizati...

  • Article
  • Open Access
333 Views
21 Pages

12 November 2025

Anti-climbing energy absorbers (AEAs) are often installed at the ends of subway vehicles to prevent climbing in the event of a head-on collision or rear-end collision, thereby improving safety performance. To reduce the air resistance of the vehicle...

  • Article
  • Open Access
563 Views
16 Pages

11 November 2025

Soft robots often suffer from insufficient load capacity due to the softness of their materials. Existing variable stiffness technologies usually introduce rigid components, resulting in decreased flexibility and complex structures of soft robots. To...

  • Article
  • Open Access
466 Views
23 Pages

Chain-Based Outlier Detection: Interpretable Theories and Methods for Complex Data Scenarios

  • Huiwen Dong,
  • Meiliang Liu,
  • Shangrui Wu,
  • Qing-Guo Wang and
  • Zhiwen Zhao

11 November 2025

Outlier detection is a critical task in the intelligent operation and maintenance (O&M) of transportation equipment, as it helps ensure the safety and reliability of systems like high-speed trains, aircraft, and intelligent vehicles. Nearest neig...

  • Article
  • Open Access
599 Views
20 Pages

11 November 2025

This paper deals with solid lubricants for the wheel–rail interface; the topic is viewed from two different but complementary perspectives. By means of simulations, the potential contribution of these lubricants, applied for purposes of wheel f...

  • Article
  • Open Access
454 Views
21 Pages

11 November 2025

To address the challenges of low efficiency and high damage rates in dryland safflower harvesting, a roller-brush type harvesting device was developed. The design was developed following a detailed analysis of the spatial distribution and mechanical...

  • Article
  • Open Access
928 Views
33 Pages

Design-Orientated Optimization and Motion Planning of a Parallel Platform for Improving Performance of an 8-DOF Hybrid Surgical Robot

  • Asna Kalsoom,
  • Muhammad Faizan Shah,
  • Zareena Kausar,
  • Faizan Khan Durrani,
  • Syed Zahid Hussain and
  • Muhammad Umer Farooq

9 November 2025

The emergence of surgical robots has revolutionized complex operations, improving precision, lowering operating risks, and shortening recovery periods. Given the merits, an eight degrees of freedom (DOF) hybrid surgical robot (HSR) has been proposed,...

  • Article
  • Open Access
595 Views
18 Pages

Stress–Strain Evolution and Multi-Pass Process Optimization in Mandrel-Free Hot Spinning of Wind Tunnel Nozzles

  • Piyao Liu,
  • Linsen Song,
  • Zhenhui Li,
  • Wei Liang,
  • Ziwei Jiang,
  • Xiaosha Tang,
  • Qiang Gao and
  • Shuang Guo

9 November 2025

Traditional manufacturing methods of wind tunnel nozzles are often cumbersome, time-consuming, and costly. The study of spinning forming technology for wind tunnel nozzles provides a pathway to improve manufacturing efficiency while reducing both cos...

  • Article
  • Open Access
1 Citations
581 Views
17 Pages

9 November 2025

Efficient coordination of multiple mobile robots is essential in automated systems, especially when robots must follow predefined paths while avoiding collisions. This paper proposes a centralized optimization framework using Genetic Algorithms to op...

  • Article
  • Open Access
488 Views
18 Pages

Performance Analysis and Optimization of a Bio-Inspired Spider-Web-Shaped Energy Absorbing Component for Legged Landers

  • Xueao Liu,
  • Hui Wang,
  • Kai Yang,
  • Bin Zhang,
  • Xuecong Wang,
  • Kaiting Liu and
  • Shiming Zhou

8 November 2025

Inspired by the structural characteristics of natural spider webs, a simplified configuration composed of multi-layer regular polygons was developed to design a novel energy absorbing component for legged landers. To investigate its compressive energ...

  • Article
  • Open Access
627 Views
16 Pages

7 November 2025

The design, control, simulation and animation of robotic systems heavily depend on dynamic modeling. A variety of studies have explored different dynamic modeling methodologies applied to diverse robotic mechanisms. Artificial neural networks (ANNs)...

  • Article
  • Open Access
385 Views
21 Pages

7 November 2025

The exploration and development of deep marine resources are faced with the problems of poor drill ability and serious wellbore instability in high temperature and high-pressure formations. The bottom hole dynamic drilling tool with low vibration cha...

  • Article
  • Open Access
752 Views
15 Pages

A Framework for Testing and Evaluation of Automated Valet Parking Using OnSite and Unity3D Platforms

  • Ouchan Chen,
  • Lei Chen,
  • Junru Yang,
  • Hao Shi,
  • Lin Xu,
  • Haoran Li,
  • Weike Lu and
  • Guojing Hu

7 November 2025

Automated valet parking (AVP) is a key component of autonomous driving systems. Its functionality and reliability need to be thoroughly tested before road application. Current testing technologies are limited by insufficient scenario coverage and lac...

  • Article
  • Open Access
876 Views
21 Pages

7 November 2025

Current autonomous vehicles require human drivers to take over control during emergencies or in environments the system cannot handle. During other periods, drivers are permitted to engage in non-driving-related tasks. It is essential to investigate...

  • Article
  • Open Access
420 Views
19 Pages

Prediction of Component Erosion in a Francis Turbine Based on Sediment Particle Size

  • Bingning Chen,
  • Yan Jin,
  • Ying Xue,
  • Haojie Liang and
  • Fangping Tang

7 November 2025

Erosion caused by sediment-laden flow significantly affects the efficiency and durability of Francis turbines. In this study, the Euler–Lagrange multi-phase flow model was employed to simulate solid-liquid two-phase flow with different sediment...

  • Article
  • Open Access
659 Views
24 Pages

Anisotropic Plasticity in Sheet Metal Forming: Experimental and Numerical Analysis of Springback Using U-Bending Test

  • Lotfi Ben Said,
  • Abir Bouhamed,
  • Mondher Wali,
  • Taoufik Kamoun,
  • Muapper Alhadri,
  • Badreddine Ayadi,
  • Sattam Alharbi and
  • Wajdi Rajhi

7 November 2025

Accurate forecasting of springback continues to pose a significant challenge in sheet metal forming processes. The present paper presents a numerical model designed for the precise prediction of springback, allowing for a deeper understanding of plas...

  • Article
  • Open Access
844 Views
19 Pages

Pediatric Lower Limb Rehabilitation Training System with Soft Exosuit and Quantitative Partial Body Weight Support

  • Dezhi Liang,
  • Shuk-Fan Tong,
  • Hsuan-Yu Lu,
  • Minghao Liu,
  • Zhen Wang,
  • Tian Xing,
  • Hongliu Yu and
  • Raymond Kai-Yu Tong

7 November 2025

The pediatric period is a crucial window for motor function learning and growth. Individuals with central nervous system injuries like cerebral palsy commonly display severe crouch gait in the lower limbs. Hyperflexion of the knee joints promotes the...

  • Article
  • Open Access
1,098 Views
23 Pages

6 November 2025

In the context of Industry 4.0 and smart manufacturing, predicting cutting tool remaining useful life (RUL) is crucial for enabling and enhancing the reliability and efficiency of CNC machining. This paper presents an innovative predictive model base...

  • Article
  • Open Access
497 Views
23 Pages

6 November 2025

A collaborative control strategy combining the hyperbolic sine-cosine optimization (SCHO) algorithm with fuzzy adaptive linear active disturbance rejection control is proposed to address the nonlinearity and uncertainties in the hydraulic position se...

  • Article
  • Open Access
965 Views
29 Pages

6 November 2025

This study presents a novel energy harvesting device that combines piezoelectric and electromagnetic transduction to extract energy from fluid flow within pipelines to supply power to wireless sensor nodes for the digital transformation of pipeline n...

  • Article
  • Open Access
502 Views
15 Pages

6 November 2025

In comparison to internal combustion engines, which usually have low frequency, broadband excitations, in electric vehicles, tonal excitations from the electric drivetrain are noticeable and disturbing. As the acoustic and structural dynamic behavior...

  • Article
  • Open Access
463 Views
16 Pages

6 November 2025

If elastic elements are introduced into the mechanical architecture of a robotic manipulator, a free vibration response (Natural Motion) arises that can be exploited to reduce energy consumption in cyclic motions, such as pick-and-place tasks. In thi...

  • Article
  • Open Access
593 Views
20 Pages

Parameter Estimation of Weibull Distribution Using Constrained Search Space: An Application to Elevator Maintenance

  • Khubab Ahmed,
  • Huaqing Liu,
  • Li Ke,
  • Ray Tahir Mushtaq,
  • Muhammad Zaman and
  • Adnan Akhunzada

6 November 2025

The Weibull distribution is widely used in reliability estimation across industries, but accurately identifying its parameters remains a challenging task. This research proposes an efficient method for estimating Weibull distribution parameters by co...

  • Review
  • Open Access
1 Citations
2,585 Views
93 Pages

5 November 2025

Digital twin, as a new generation of industrial intelligent technology, has become a key technology for achieving virtual-physical interaction and real-time optimization in intelligent manufacturing systems due to its capability for high-fidelity vir...

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Machines - ISSN 2075-1702