FeAlSi intermetallics are materials with promising high-temperature mechanical properties and oxidation resistance. Nevertheless, their production by standard metallurgical processes is complicated. In this study, preparation of powders by mechanical...
Iron aluminides are still deeply investigated materials for their use in power plants, automotive and chemical industry, and other sectors. This paper shows that it is possible to strongly improve their oxidation behavior by the addition of silicon....
Fe–Al–Si alloys have been previously reported as an interesting alternative to common high-temperature materials. This work aimed to improve the properties of FeAl20Si20 alloy (in wt.%) by the application of powder metallurgy process cons...
This paper describes the structure and properties of an innovative Fe-Al-Si alloy with a reduced amount of silicon (5 wt. %) in order to avoid excessive brittleness. The alloy was produced by a combination of mechanical alloying and spark plasma sint...
The effect of phase composition and morphology on high-temperature strength in the compression of Fe-Al-Si-based iron aluminides manufactured by casting was investigated. The structure and high-temperature strength in the compression of three alloys&...
Fe–Si intermetallics–Al2O3 composites were fabricated by thermite-assisted combustion synthesis. Combustion reactions were conducted with powder compacts composed of Fe2O3, Al, Fe, and Si. The starting stoichiometry of powder mixtures had...
In order to reduce the intermetallic compounds formed during the application of an Al–7Ni wt % hot-dip multifunctional coating on boron steel, developed for Tailor Welded Blanks (TWB) and hot stamping, 2–6 wt % Si was added to the coating to change t...
In the as-cast state, Al–Mg–Si alloys are not suitable for hot forming. They present low ductility due to the presence of intermetallic β-AlFeSi particles that form in the interdendritic regions during the solidification process. Hom...
Convection forces can cause significant segregation within the liquid during directional solidification, influencing the structure of the mushy zone and the type and distribution of phases present in the solidified alloy. The solidification behavior...
θ-Al13Fe4 particles form as a primary Fe intermetallic compound (Fe-IMC) during the casting of commercial Al metals and alloys that inevitably contain Fe and Si as impurities. Moreover, the excellent mechanical performances of the Al-Cu alloys...
This study systematically investigates the influence of grain refinement on the microstructural evolution and mechanical properties of recycled Al-7Si-0.3Mg-1Fe alloy through the addition of varying concentrations (0–1.25 wt.%) of Al-5Ti-2B mas...
Fe-Al-Si alloys have been recently developed in order to obtain excellent high-temperature mechanical properties and oxidation resistance. However, their production by conventional metallurgical processes is problematic. In this work, an innovative p...
The effects of Si and Zr on the microstructure, microhardness and electrical conductivity of Al-Fe-Si-Zr alloys were studied. An increase in the Zr content over 0.3 wt. % leads to the formation of primary Al3Zr inclusions and also decreases mechanica...
Hot-dip aluminum alloy is widely used in the engineering fields. However, during the aluminum plating process, Fe inevitably enters and reaches a saturation state, which has a significant impact on the corrosion resistance and microstructure of the c...
Material properties affect the surface finishing in ultra-precision diamond cutting (UPDC), especially for aluminum alloy 6061 (Al6061) in which the cutting-induced temperature rise generates different types of precipitates on the machined surface. T...
Fabrication of FeSi-Al2O3 composites with a molar ratio of FeSi/Al2O3 ranging from 1.2 to 4.5 was conducted by the self-propagating high-temperature synthesis (SHS) method. The synthesis reaction involved metallothermic reduction of Fe2O3 and SiO2 by...
Aluminum–silicon (Al–Si) alloys are the most commonly cast aluminum alloys. Fe is the most deleterious element for Al–Si die casting alloys, as its existence causes the precipitation of substantial intermetallics that result in the...
Nanocrystalline powders, characterized by a biphasic amorphous nanocrystalline structure, demonstrate outstanding soft magnetic characteristics, including reduced coercivity (Hc), enhanced effective permeability (μe), and increased resistivity. Ho...
A high Fe content easily produces Fe-rich phases with a harmful morphology, resulting in a huge detrimental effect on the properties and recycling ability of Al-Si alloys. Therefore, finding ways to effectively transform Fe-rich phases to form a bene...
In this study, a new kind of the Al-1Si-0.6Mg-0.2Fe alloy was fabricated by Mg, Fe alloying treatment and the influence mechanism of Mg, Fe on electrical conductivity (EC) and Vickers hardness (HV) of the Al-1Si alloy was analyzed by the combination...
Al–xFe–Si–La alloys (x = 0.07, 0.2, 0.4 wt. %) were designed as current collectors of positive electrodes in lithium ion batteries, and the microstructure, tensile strength, electrical conductivity and corrosion resistance of the al...
Carbon-based composites have been proven to be strong candidates for microwave absorbers in recent years. However, as an important member, magnetic hard carbon (HC)-based composites have rarely been studied in the field of microwave absorption. In th...
This study systematically investigates the effects of Fe and Si impurities on the microstructure and mechanical properties of Al-Cu-Li alloys. Five alloy compositions with controlled Fe (0.03–0.12 wt.%) and Si (0.03–0.12 wt.%) contents we...
The plate-like iron-rich intermetallic phases in recycled aluminum alloys significantly deteriorate the mechanical properties. In this paper, the effects of mechanical vibration on the microstructure and properties of the Al-7Si-3Fe alloy were system...
Because wear is one of the most common reasons for the failure of metals, the development of a low-cost coating with enhanced wear resistance is of great importance. In the present study, Fe–Si–Al coatings with superior and stable wear re...
As an eco-efficient short-process manufacturing technique for aluminum alloys, twin-belt continuous casting and direct rolling (TBCCR) demonstrates significant production advantages. In this study, an Al-Fe-Si alloy system with different Fe-rich inte...
In this paper, the interfacial adhesion work (Wad), tensile strength, and electronic states of the Fe-amorphous Na2SiO3-Al2O3 and Fe-Al2O3 interfaces are well-investigated, utilizing the first-principles calculations. The results indicate that the Fe...
Al-Cu-Fe-Si quasicrystalline coatings were prepared by high velocity air fuel spraying to study their phase transformation during the process. The feedstock powder and coating were phase characterized by scanning electron microscopy, X-ray diffractom...
The increasing demand for high-performance current collectors of lithium ion secondary batteries requires that the employed aluminum alloys have better mechanical properties and superior electrochemical performance. The effect of Si addition on the m...
Nanosized spinel ferrites MFe2O4 (M = Mn, Co, Ni, Cu, Zn)-coated flaky FeSiAl alloy composites were synthesized successfully. Nano-ferrites preferentially grow into nanoplatelets due to induced or restricted growth on the flaky surface of FeSiAl. Wit...
Ball-milled Fe-Si-Al soft magnetic powder cores with the particle compositions away from the classical Sendust point were prepared in this work. The influences of alloy composition on the metallographic structure, density, hardness, and resistivity o...
FeSiAl flakes were fabricated by vibrating ball milling the FeSiAl ribbons. And the microwave absorption properties of FeSiAl flakes were improved by doping the multi-wall carbon nanotubes (MWCNTs) with different mass concentrations. The results show...
The Al–Si–Fe system has drawn the attention of the scientific community due to its capacity to replace parts in several manufacturing industries, as this alloy system is very sensitive to small additions of transition metals. Therefore, t...
Rapid solidification techniques, such as gas atomisation, have been widely implemented in metallic alloys/composites to increase solid solubility, avoid or mitigate segregation phenomena, and favour metastable phase formation to enhance performance....
The effects of a rolling process and heat treatment on the mechanical and thermal properties of an Al-Si-Fe alloy were studied. The achieved thermal conductivity of the as-rolled alloy treated by a T6 heat treatment was 188.22 W/(m·K), which i...
Herein, we address the challenge of high core losses in soft magnetic composites (SMCs) at high frequencies by developing a FeSiAl/WS2 composite system processed under a transverse magnetic field (TMF). In this study, 200- and 600-mesh FeSiAl powders...
This study explores microstructure, wear, and corrosion resistance properties of FeCoNiCrAl0.7Cu0.3Six (x = 0, 0.2, 0.3, 0.5) high-entropy alloys. The FeCoNiCrAl0.7Cu0.3Six alloy contains FCC and BCC structures; as the x increases, the FeCoNiCrAl0.7C...
The objective of the study is to investigate the corresponding microstructure and mechanical properties, especially bending strength, of the hypereutectic Al-Si alloy processed by selective laser melting (SLM). Almost dense Al-22Si-0.2Fe-0.1Cu-Re all...
The Al-20Si-5Fe-3Cu-1Mg alloy was fabricated using selective laser melting (SLM). The microstructure and properties of the as-prepared SLM, post-treated SLM, and SLM with substrate plate heating are studied. The as-prepared SLM sample shows a non-uni...
The amorphous AlTiCrFeMoSi high entropy alloy (HEA) coating with high hardness (11.88 GPa) is successfully deposited on T91 substrate by the magnetron sputtering method. Both T91 steel and as−deposited AlTiCrFeMoSi coating samples are exposed t...
The thermophysical performance and solid mechanics behavior of UO2-36.4vol % BeO fuel pellets cladded with Zircaloy, SiC, and FeCrAl, and Zircaloy cladding materials coated with SiC and FeCrAl, are investigated based on simulation results obtained by...
The corrosion behavior of Fe-containing directionally solidified (DS) and centrifugally cast (CC) Al-Si-Cu-Zn alloys with either Co or Ni additions has been investigated. Electrochemical and immersion corrosion methods were used to investigate the co...
For the first time, the comprehensive characterization of the additively manufactured AlSi9Cu3Fe alloy is reported in this paper. Conventionally, the AlSi9Cu3(Fe) alloy is prepared by high-pressure die casting (HPDC), but this technology largely does...
FeSiAl is a commonly used soft magnetic material because of its high resistivity, low core loss, and low cost. In order to systematically study the effect of epoxy resin (EP) on the insulated coating and pressing effect of FeSiAl magnetic powders, si...
Critical metals in coal-bearing strata have recently emerged as a frontier hotspot in both coal geology and ore deposit research. In the Upper Carboniferous coal-bearing “Si–Al–Fe” strata (Benxi Formation) of the North China C...
This study investigates the impact of varying extrusion ratios on the microstructure and mechanical properties of AlSiCuFeMnYb alloy. Following hot extrusion, significant enhancements are observed in the microstructure of the cast rare earth aluminiu...
This study examines the microstructure and corrosion resistance of FeCrNiAl0.7Cu0.3Six (x = 0, 0.1, 0.3, and 0.5) high-entropy alloys (HEAs) in a 3.5% NaCl solution. X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive spect...
The present study aims to investigate the microstructural evolution and local mechanical properties of an AlFe18Si8Cr5Ni2 alloy processed via Powder Bed Fusion–Laser-Based Manufacturing (PBF-LB/M). Designed with a focus on sustainability, this...
In this study, using mixtures of pure Al, Si, Mn, and Fe powders, the α-Al9FeMnSi intermetallic compound was formed onto AISI 304L stainless steel samples by reactive sintering. The processing parameters were temperature (800, 850, and 900 °...
FeCoNiCrAl0.8Cu0.5Si0.5 high-entropy alloys were fabricated using vacuum induction melting and laser deposition processes, followed by a comparison of the structural and mechanical properties of two distinct sample types. The as-cast FeCoNiCrAl0.8Cu0...
of 29