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Editor’s Choice Articles

Editor’s Choice articles are based on recommendations by the scientific editors of MDPI journals from around the world. Editors select a small number of articles recently published in the journal that they believe will be particularly interesting to readers, or important in the respective research area. The aim is to provide a snapshot of some of the most exciting work published in the various research areas of the journal.

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37 pages, 5320 KiB  
Article
Literature Review of the In-Plane Behavior of Masonry Walls: Theoretical vs. Experimental Results
by Thomas Celano, Luca Umberto Argiento, Francesca Ceroni and Claudia Casapulla
Materials 2021, 14(11), 3063; https://doi.org/10.3390/ma14113063 - 3 Jun 2021
Cited by 45 | Viewed by 6865
Abstract
In-plane strength of masonry walls is affected by the resistant mechanisms activated in the walls, i.e., related to flexural or shear behavior. The latter one can occur in the walls according to different failure modes depending on both mortar and unit strengths and [...] Read more.
In-plane strength of masonry walls is affected by the resistant mechanisms activated in the walls, i.e., related to flexural or shear behavior. The latter one can occur in the walls according to different failure modes depending on both mortar and unit strengths and on the type of assembling, i.e., ‘regular’ or ‘irregular’ texture. In this paper, a critical review of the existing design formulations for the in-plane strength of masonry walls is firstly presented, with important information on the achievable failure modes depending on the geometrical and mechanical features of the masonry fabric. Then, experimental tests are collected from the literature and a comparison between theoretical and experimental results is carried out. The presented analyses are aimed to highlight the differences between the existing formulations and to identify the most suitable ones. Full article
(This article belongs to the Section Construction and Building Materials)
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16 pages, 8395 KiB  
Article
Non-Destructive Diagnostics of Concrete Beams Strengthened with Steel Plates Using Modal Analysis and Wavelet Transform
by Magdalena Knak, Erwin Wojtczak and Magdalena Rucka
Materials 2021, 14(11), 3014; https://doi.org/10.3390/ma14113014 - 2 Jun 2021
Cited by 13 | Viewed by 2792
Abstract
Externally bonded reinforcements are commonly and widely used in civil engineering objects made of concrete to increase the structure load capacity or to minimize the negative effects of long-term operation and possible defects. The quality of adhesive bonding between a strengthened structure and [...] Read more.
Externally bonded reinforcements are commonly and widely used in civil engineering objects made of concrete to increase the structure load capacity or to minimize the negative effects of long-term operation and possible defects. The quality of adhesive bonding between a strengthened structure and steel or composite elements is essential for effective reinforcement; therefore, there is a need for non-destructive diagnostics of adhesive joints. The aim of this paper is the detection of debonding defects in adhesive joints between concrete beams and steel plates using the modal analysis approach. The inspection was based on modal shapes and their further processing with the use of continuous wavelet transform (CWT) for precise debonding localization and imaging. The influence of the number of wavelet vanishing moments and the mode shape interpolation on damage imaging maps was studied. The results showed that the integrated modal analysis and wavelet transform could be successfully applied to determine the exact shape and position of the debonding in the adhesive joints of composite beams. Full article
(This article belongs to the Special Issue Testing of Materials and Elements in Civil Engineering (2nd Edition))
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14 pages, 4523 KiB  
Article
Application of Additively Manufactured Pentamode Metamaterials in Sodium/Inconel 718 Heat Pipes
by Longfei Hu, Ketian Shi, Xiaoguang Luo, Jijun Yu, Bangcheng Ai and Chao Liu
Materials 2021, 14(11), 3016; https://doi.org/10.3390/ma14113016 - 2 Jun 2021
Cited by 4 | Viewed by 6000
Abstract
In this study, pentamode metamaterials were proposed for thermal stress accommodation of alkali metal heat pipes. Sodium/Inconel 718 heat pipes with and without pentamode metamaterial reinforcement were designed and fabricated. Then, these heat pipes were characterized by startup tests and thermal response simulations. [...] Read more.
In this study, pentamode metamaterials were proposed for thermal stress accommodation of alkali metal heat pipes. Sodium/Inconel 718 heat pipes with and without pentamode metamaterial reinforcement were designed and fabricated. Then, these heat pipes were characterized by startup tests and thermal response simulations. It was found that pentamode metamaterial reinforcement did not affect the startup properties of sodium/Inconel 718 heat pipes. At 650–950 °C heating, there was a successful startup of heat pipes with and without pentamode metamaterial reinforcement, displaying uniform temperature distributions. A further simulation indicated that pentamode metamaterials could accommodate thermal stresses in sodium/Inconel 718 heat pipes. With pentamode metamaterial reinforcement, stresses in the heat pipes decreased from 12.9–62.1 to 10.2–52.4 MPa. As a result, sodium/Inconel 718 heat pipes could be used more confidently. This work was instructive for the engineering application of alkali metal heat pipes. Full article
(This article belongs to the Special Issue Material Design and Defect Control for Metal Additive Manufacturing)
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12 pages, 1691 KiB  
Article
Magneto-Optical Transport Properties of Type-II Nodal Line Semimetals
by Yanmei Sun, Jing Li, Hui Zhao, Meimei Wu and Hui Pan
Materials 2021, 14(11), 3035; https://doi.org/10.3390/ma14113035 - 2 Jun 2021
Cited by 4 | Viewed by 2662
Abstract
We investigate the magneto-optical transport properties and Landau levels of type-II nodal line semimetals. The tilted liner dispersion in type-II nodal line semimetals makes the conduction band and valence band asymmetric, and Landau levels are coupling in the presence of a magnetic field. [...] Read more.
We investigate the magneto-optical transport properties and Landau levels of type-II nodal line semimetals. The tilted liner dispersion in type-II nodal line semimetals makes the conduction band and valence band asymmetric, and Landau levels are coupling in the presence of a magnetic field. We find the background of absorption peaks is curved. The oscillation peaks are tailless with the change of magnetic field. Through tuning tilt term, we find the absorption peaks of optical conductivity change from incomplete degenerate structure to splitting double peaks structure. We also find interband absorption peaks is no longer zero in the imaginary part of Hall conductivity. With the change of the tilt term, the contribution of the absorption peak has two forms, one is that the negative peak only appears at high frequencies, and the other is two adjacent peaks with opposite signs. In addition, the resistivity, circularly polarized light and magnetic oscillation of Hall conductivity are studied. Full article
(This article belongs to the Special Issue Feature Papers in Materials Physics)
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16 pages, 3221 KiB  
Article
Simulation of the Attrition of Recycled Concrete Aggregates during Concrete Mixing
by Jaime Moreno-Juez, Luís Marcelo Tavares, Riccardo Artoni, Rodrigo M. de Carvalho, Emerson Reikdal da Cunha and Bogdan Cazacliu
Materials 2021, 14(11), 3007; https://doi.org/10.3390/ma14113007 - 1 Jun 2021
Cited by 11 | Viewed by 3225
Abstract
Concrete mixing can lead to mechanical degradation of aggregates, particularly when dealing with recycled concrete aggregates. In this work, the attrition of such materials during mixing is studied by means of experiments and simulations. The effect of the presence of fines, water addition, [...] Read more.
Concrete mixing can lead to mechanical degradation of aggregates, particularly when dealing with recycled concrete aggregates. In this work, the attrition of such materials during mixing is studied by means of experiments and simulations. The effect of the presence of fines, water addition, flow configuration of the mixer (co- or counter-current) and impeller frequency is discussed. Experiments were performed in a laboratory Eirich mixer. Discrete element numerical simulations (DEM) were performed on the same geometry by mimicking the behaviour of the material and, in particular, the cohesion induced by water and the cement paste using either Hertz–Mindlin or Hertz–Mindlin with Johnson–Kendall–Roberts (JKR) contact laws. The combination of the collision energy spectra extracted from the DEM simulations and an attrition model allowed the prediction of the mass loss due to attrition in 1-min experiments. Semi-quantitative agreement was observed between experiments and simulations, with a mean relative error of 26.4%. These showed that higher mass losses resulted from operation at the highest impeller speeds, co-current operation, and also with the wet aggregate. Mixing of the agglomerate in the concrete mix resulted in a significant reduction in attrition when compared to mixing aggregates alone. With further validation, the proposed simulation approach can become a valuable tool in the optimization of mixing by allowing the effects of material, machine and process variables to be studied on the mass loss due to attrition. Full article
(This article belongs to the Special Issue Concrete and Construction Materials)
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14 pages, 7505 KiB  
Article
Cancellation of Auxetic Properties in F.C.C. Hard Sphere Crystals by Hybrid Layer-Channel Nanoinclusions Filled by Hard Spheres of Another Diameter
by Jakub W. Narojczyk, Krzysztof W. Wojciechowski, Jerzy Smardzewski, Attila R. Imre, Joseph N. Grima and Mikołaj Bilski
Materials 2021, 14(11), 3008; https://doi.org/10.3390/ma14113008 - 1 Jun 2021
Cited by 13 | Viewed by 3273
Abstract
The elastic properties of f.c.c. hard sphere crystals with periodic arrays of nanoinclusions filled by hard spheres of another diameter are the subject of this paper. It has been shown that a simple modification of the model structure is sufficient to cause very [...] Read more.
The elastic properties of f.c.c. hard sphere crystals with periodic arrays of nanoinclusions filled by hard spheres of another diameter are the subject of this paper. It has been shown that a simple modification of the model structure is sufficient to cause very significant changes in its elastic properties. The use of inclusions in the form of joined (mutually orthogonal) layers and channels showed that the resulting tetragonal system exhibited a complete lack of auxetic properties when the inclusion spheres reached sufficiently large diameter. Moreover, it was very surprising that this hybrid inclusion, which can completely eliminate auxeticity, was composed of components that, alone, in these conditions, enhanced the auxeticity either slightly (layer) or strongly (channel). The study was performed with computer simulations using the Monte Carlo method in the isothermal-isobaric (NpT) ensemble with a variable box shape. Full article
(This article belongs to the Special Issue Advances in Mechanical Metamaterials)
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13 pages, 6941 KiB  
Article
The Influence of External Environmental Conditions on Properties of Ceramic Building Materials with Waste Material Additives
by Maria Wesołowska, Anna Kaczmarek and Jerzy Hoła
Materials 2021, 14(11), 2982; https://doi.org/10.3390/ma14112982 - 31 May 2021
Cited by 2 | Viewed by 2279
Abstract
In this paper, we analyze the state of conservation of ceramic building materials (clay masonry units) containing a large share of waste materials in the form of ash and slag from coal combustion and sawdust from wood processing, operated for several decades in [...] Read more.
In this paper, we analyze the state of conservation of ceramic building materials (clay masonry units) containing a large share of waste materials in the form of ash and slag from coal combustion and sawdust from wood processing, operated for several decades in facing walls of religious buildings, in external environment conditions. For the purpose of this analysis, comparative tests were carried out on the samples of ceramic materials cut out from facing walls and samples extracted from the same ceramic materials; they were stored in laboratory conditions for the entire time. The following were investigated: initial water absorption, capillary rise, and porosity structure determined with mercury intrusion porosimetry (MIP). The research has shown, among other things, that the ceramic materials exploited in the external environment are characterized by an almost twofold increase in the initial rate of water absorption and by a different size of dominant pores and a pore size distribution in comparison with ceramic materials stored in laboratory conditions. The results, obtained for ceramic building materials (clay masonry units) containing the above-mentioned waste materials in their composition, constitute a novelty. They fill a gap in the literature by establishing how decades-long operation in natural conditions affected the capillary properties and the porosity structure of the ceramics under investigation. Based on the obtained research results, conclusions of cognitive and practical significance have been formulated that relate to the possibility of the exploitation of facing walls made of investigated ceramic materials. Full article
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9 pages, 7380 KiB  
Article
Spectral Imaging Experiments with Various Optical Schemes Based on the Same AOTF
by Vladislav Batshev, Alexander Machikhin, Alexey Gorevoy, Grigoriy Martynov, Demid Khokhlov, Sergey Boritko, Vitold Pozhar and Vladimir Lomonov
Materials 2021, 14(11), 2984; https://doi.org/10.3390/ma14112984 - 31 May 2021
Cited by 18 | Viewed by 2901
Abstract
Spectral image filtration by means of acousto-optical tunable filters (AOTFs) has multiple applications. For its implementation, a few different optical schemes are in use. They differ in image quality, number of coupling components, dimensions and alignment complexity. To choose the optical system of [...] Read more.
Spectral image filtration by means of acousto-optical tunable filters (AOTFs) has multiple applications. For its implementation, a few different optical schemes are in use. They differ in image quality, number of coupling components, dimensions and alignment complexity. To choose the optical system of AOTF-based spectral imager properly, many factors have to be considered. Though various schemes of acousto-optic (AO) filtration have been tested and discussed, their comparative analysis has not been reported up to now. In this study, we assembled the four most popular schemes (confocal, collimating, tandem and double-path) using the same AO cells and experimentally compared their main features. Depending on the application, each scheme may be the basis of compact cost-effective spectral imaging devices. Full article
(This article belongs to the Special Issue Acousto-Optical Spectral Technologies)
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40 pages, 12665 KiB  
Review
An Overview on the Rheology, Mechanical Properties, Durability, 3D Printing, and Microstructural Performance of Nanomaterials in Cementitious Composites
by Hongwei Song and Xinle Li
Materials 2021, 14(11), 2950; https://doi.org/10.3390/ma14112950 - 30 May 2021
Cited by 35 | Viewed by 4863
Abstract
The most active research area is nanotechnology in cementitious composites, which has a wide range of applications and has achieved popularity over the last three decades. Nanoparticles (NPs) have emerged as possible materials to be used in the field of civil engineering. Previous [...] Read more.
The most active research area is nanotechnology in cementitious composites, which has a wide range of applications and has achieved popularity over the last three decades. Nanoparticles (NPs) have emerged as possible materials to be used in the field of civil engineering. Previous research has concentrated on evaluating the effect of different NPs in cementitious materials to alter material characteristics. In order to provide a broad understanding of how nanomaterials (NMs) can be used, this paper critically evaluates previous research on the influence of rheology, mechanical properties, durability, 3D printing, and microstructural performance on cementitious materials. The flow properties of fresh cementitious composites can be measured using rheology and slump. Mechanical properties such as compressive, flexural, and split tensile strength reveal hardened properties. The necessary tests for determining a NM’s durability in concrete are shrinkage, pore structure and porosity, and permeability. The advent of modern 3D printing technologies is suitable for structural printing, such as contour crafting and binder jetting. Three-dimensional (3D) printing has opened up new avenues for the building and construction industry to become more digital. Regardless of the material science, a range of problems must be tackled, including developing smart cementitious composites suitable for 3D structural printing. According to the scanning electron microscopy results, the addition of NMs to cementitious materials results in a denser and improved microstructure with more hydration products. This paper provides valuable information and details about the rheology, mechanical properties, durability, 3D printing, and microstructural performance of cementitious materials with NMs and encourages further research. Full article
(This article belongs to the Special Issue Concrete Technology and Mechanical Properties of Concretes)
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22 pages, 13853 KiB  
Article
Numerical Modeling of Unreinforced Masonry Walls Strengthened with Fe-Based Shape Memory Alloy Strips
by Moein Rezapour, Mehdi Ghassemieh, Masoud Motavalli and Moslem Shahverdi
Materials 2021, 14(11), 2961; https://doi.org/10.3390/ma14112961 - 30 May 2021
Cited by 27 | Viewed by 3066
Abstract
This study presents a new way to improve masonry wall behavior. Masonry structures comprise a significant part of the world’s structures. These structures are very vulnerable to earthquakes, and their performances need to be improved. One way to enhance the performances of such [...] Read more.
This study presents a new way to improve masonry wall behavior. Masonry structures comprise a significant part of the world’s structures. These structures are very vulnerable to earthquakes, and their performances need to be improved. One way to enhance the performances of such types of structures is the use of post-tensioning reinforcements. In the current study, the effects of shape memory alloy as post-tensioning reinforcements on originally unreinforced masonry walls were investigated using finite element simulations in Abaqus. The developed models were validated based on experimental results in the literature. Iron-based shape memory alloy strips were installed on masonry walls by three different configurations, namely in cross or vertical forms. Seven macroscopic masonry walls were modeled in Abaqus software and were subjected to cyclic loading protocol. Parameters such as stiffness, strength, durability, and energy dissipation of these models were then compared. According to the results, the Fe-based strips increased the strength, stiffness, and energy dissipation capacity. So that in the vertical-strip walls, the stiffness increases by 98.1%, and in the cross-strip model’s position, the stiffness increases by 127.9%. In the vertical-strip model, the maximum resistance is equal to 108 kN, while in the end cycle, this number is reduced by almost half and reaches 40 kN, in the cross-strip model, the maximum resistance is equal to 104 kN, and in the final cycle, this number decreases by only 13.5% and reaches 90 kN. The scattering of Fe-based strips plays an important role in energy dissipation. Based on the observed behaviors, the greater the scattering, the higher the energy dissipation. The increase was more visible in the walls with the configuration of the crossed Fe-based strips. Full article
(This article belongs to the Special Issue Shape Memory Alloys (SMAs) for Engineering Applications)
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29 pages, 5060 KiB  
Review
What Is Driving the Growth of Inorganic Glass in Smart Materials and Opto-Electronic Devices?
by Daniel Alves Barcelos, Diana C. Leitao, Laura C. J. Pereira and Maria Clara Gonçalves
Materials 2021, 14(11), 2926; https://doi.org/10.3390/ma14112926 - 29 May 2021
Cited by 9 | Viewed by 6483
Abstract
Inorganic glass is a transparent functional material and one of the few materials that keeps leading innovation. In the last decades, inorganic glass was integrated into opto-electronic devices such as optical fibers, semiconductors, solar cells, transparent photovoltaic devices, or photonic crystals and in [...] Read more.
Inorganic glass is a transparent functional material and one of the few materials that keeps leading innovation. In the last decades, inorganic glass was integrated into opto-electronic devices such as optical fibers, semiconductors, solar cells, transparent photovoltaic devices, or photonic crystals and in smart materials applications such as environmental, pharmaceutical, and medical sensors, reinforcing its influence as an essential material and providing potential growth opportunities for the market. Moreover, inorganic glass is the only material that is 100% recyclable and can incorporate other industrial offscourings and/or residues to be used as raw materials. Over time, inorganic glass experienced an extensive range of fabrication techniques, from traditional melting-quenching (with an immense diversity of protocols) to chemical vapor deposition (CVD), physical vapor deposition (PVD), and wet chemistry routes as sol-gel and solvothermal processes. Additive manufacturing (AM) was recently added to the list. Bulks (3D), thin/thick films (2D), flexible glass (2D), powders (2D), fibers (1D), and nanoparticles (NPs) (0D) are examples of possible inorganic glass architectures able to integrate smart materials and opto-electronic devices, leading to added-value products in a wide range of markets. In this review, selected examples of inorganic glasses in areas such as: (i) magnetic glass materials, (ii) solar cells and transparent photovoltaic devices, (iii) photonic crystal, and (iv) smart materials are presented and discussed. Full article
(This article belongs to the Special Issue Glasses and Thin Films for Nanophotonics and Integrated Optics)
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15 pages, 2256 KiB  
Article
Influence of the Type of Cement on the Action of the Admixture Containing Aluminum Powder
by Justyna Kuziak, Kamil Zalegowski, Wioletta Jackiewicz-Rek and Emilia Stanisławek
Materials 2021, 14(11), 2927; https://doi.org/10.3390/ma14112927 - 29 May 2021
Cited by 3 | Viewed by 3093
Abstract
The study of the effect of cement type on the action of an admixture increasing the volume of concrete (containing aluminum powder), used in amounts of 0.5–1.5% of cement mass, was presented. The tests were carried out on cement mortars with Portland (CEM [...] Read more.
The study of the effect of cement type on the action of an admixture increasing the volume of concrete (containing aluminum powder), used in amounts of 0.5–1.5% of cement mass, was presented. The tests were carried out on cement mortars with Portland (CEM I) and ground granulated blast-furnace slag cement (CEM III). The following tests were carried out for the tested mortars: the air content in fresh mortars, compressive strength, flexural strength, increase in mortar volume, bulk density, pore structure evaluation (by the computer image analysis method) and changes in the concentration of OH ions during the hydration of used cements. Differences in the action of the tested admixture depending on the cement used were found. To induce the expansion of CEM III mortars, a smaller amount of admixture is required than in the case of CEM I cement. Using the admixture in amounts above 1% of the cement mass causes cracks of mortars with CEM III cement due to slow hydrogen evolution, which occurs after mortar plasticity is lost. The use of an aluminum-containing admixture reduces the strength properties of the cement mortars, the effect being stronger in the case of CEM III cement. The influence of the sample molding time on the admixture action was also found. Full article
(This article belongs to the Special Issue Concrete and Construction Materials)
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13 pages, 2977 KiB  
Article
Phase Diagram of Binary Alloy Nanoparticles under High Pressure
by Han Gyeol Kim, Joonho Lee and Guy Makov
Materials 2021, 14(11), 2929; https://doi.org/10.3390/ma14112929 - 29 May 2021
Cited by 4 | Viewed by 4269
Abstract
CALPHAD (CALculation of PHAse Diagram) is a useful tool to construct phase diagrams of various materials under different thermodynamic conditions. Researchers have extended the use of the CALPHAD method to nanophase diagrams and pressure phase diagrams. In this study, the phase diagram of [...] Read more.
CALPHAD (CALculation of PHAse Diagram) is a useful tool to construct phase diagrams of various materials under different thermodynamic conditions. Researchers have extended the use of the CALPHAD method to nanophase diagrams and pressure phase diagrams. In this study, the phase diagram of an arbitrary A–B nanoparticle system under pressure was investigated. The effects of the interaction parameter and excess volume were investigated with increasing pressure. The eutectic temperature was found to decrease in most cases, except when the interaction parameter in the liquid was zero and that in the solid was positive, while the excess volume parameter of the liquid was positive. Under these conditions, the eutectic temperature increased with increasing pressure. Full article
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11 pages, 2539 KiB  
Article
In-Situ Characterization of Pore Formation Dynamics in Pulsed Wave Laser Powder Bed Fusion
by S. Mohammad H. Hojjatzadeh, Qilin Guo, Niranjan D. Parab, Minglei Qu, Luis I. Escano, Kamel Fezzaa, Wes Everhart, Tao Sun and Lianyi Chen
Materials 2021, 14(11), 2936; https://doi.org/10.3390/ma14112936 - 29 May 2021
Cited by 17 | Viewed by 4131
Abstract
Laser powder bed fusion (LPBF) is an additive manufacturing technology with the capability of printing complex metal parts directly from digital models. Between two available emission modes employed in LPBF printing systems, pulsed wave (PW) emission provides more control over the heat input [...] Read more.
Laser powder bed fusion (LPBF) is an additive manufacturing technology with the capability of printing complex metal parts directly from digital models. Between two available emission modes employed in LPBF printing systems, pulsed wave (PW) emission provides more control over the heat input compared to continuous wave (CW) emission, which is highly beneficial for printing parts with intricate features. However, parts printed with pulsed wave LPBF (PW-LPBF) commonly contain pores, which degrade their mechanical properties. In this study, we reveal pore formation mechanisms during PW-LPBF in real time by using an in-situ high-speed synchrotron x-ray imaging technique. We found that vapor depression collapse proceeds when the laser irradiation stops within one pulse, resulting in occasional pore formation during PW-LPBF. We also revealed that the melt ejection and rapid melt pool solidification during pulsed-wave laser melting resulted in cavity formation and subsequent formation of a pore pattern in the melted track. The pore formation dynamics revealed here may provide guidance on developing pore elimination approaches. Full article
(This article belongs to the Special Issue The Science and Technology of 3D Printing)
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15 pages, 1617 KiB  
Article
Quantitative Comparison of Binary Mix of Agro-Industrial Pozzolanic Additions for Elaborating Ternary Cements: Kinetic Parameters
by Ernesto Villar-Cociña, Moisés Frías, Holmer Savastano, Loic Rodier, María Isabel Sánchez de Rojas, Isabel Fuencisla Sáez del Bosque and César Medina
Materials 2021, 14(11), 2944; https://doi.org/10.3390/ma14112944 - 29 May 2021
Cited by 7 | Viewed by 2226
Abstract
In this research work, the quantitative characterization of a binary blend comprised of two pozzolans (sugar cane straw (SCSA)–sugar cane bagasse ashes (SCBA), bamboo leaf ash (BLAsh)–SCBA and paper sludge (PS)–fly ash (FA)) taking into account the calculated values of the kinetic parameters [...] Read more.
In this research work, the quantitative characterization of a binary blend comprised of two pozzolans (sugar cane straw (SCSA)–sugar cane bagasse ashes (SCBA), bamboo leaf ash (BLAsh)–SCBA and paper sludge (PS)–fly ash (FA)) taking into account the calculated values of the kinetic parameters of the reaction in the pozzolan/calcium hydroxide system is shown. The paper shows the most significant and important results obtained by the authors in the quantitative assessment (calculation of kinetic parameters) of the pozzolanic reaction of different mixtures of pozzolanic materials that are residues from agriculture or industrial processes. This allows a direct and rigorous comparison of the pozzolanic activity of the binary combinations of materials. The values of the kinetic parameters (reaction rate constant or activation free energy) constitute a very precise quantitative index of the pozzolanic activity of the binary combinations of materials, which is very useful for its employment in the elaboration of ternary cements. This paper shows that the binary blends 1SCBA60Blash40, 1SCBA50Blash50, 1SCBA70Blash30 have a very high pozzolanic reactivity followed by PSLSFA, 2SCBA50SCSA50, PSISFA and SCWI. Full article
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21 pages, 16591 KiB  
Article
Multi-Scale Modeling of Microstructure Evolution during Multi-Pass Hot-Rolling and Cooling Process
by Xian Lin, Xinyi Zou, Dong An, Bruce W. Krakauer and Mingfang Zhu
Materials 2021, 14(11), 2947; https://doi.org/10.3390/ma14112947 - 29 May 2021
Cited by 15 | Viewed by 3547
Abstract
In this work, a 6-pass hot-rolling process followed by air cooling is studied by means of a coupled multi-scale simulation approach. The finite element method (FEM) is utilized to obtain macroscale thermomechanical parameters including temperature and strain rate. The microstructure evolution during the [...] Read more.
In this work, a 6-pass hot-rolling process followed by air cooling is studied by means of a coupled multi-scale simulation approach. The finite element method (FEM) is utilized to obtain macroscale thermomechanical parameters including temperature and strain rate. The microstructure evolution during the recrystallization and austenite (γ) to ferrite (α) transformation is simulated by a mesoscale cellular automaton (CA) model. The solute drag effect is included in the CA model to take into account the influence of manganese on the γ/α interface migration. The driving force for α-phase nucleation and growth also involves the contribution of the deformation stored energy inherited from hot-rolling. The simulation renders a clear visualization of the evolving grain structure during a multi-pass hot-rolling process. The variations of the nonuniform, deformation-stored energy field and carbon concentration field are also reproduced. A detailed analysis demonstrates how the parameters, including strain rate, grain size, temperature, and inter-pass time, influence the different mechanisms of recrystallization. Grain refinement induced by recrystallization and the γ→α phase transformation is also quantified. The simulated final α-fraction and the average α-grain size agree reasonably well with the experimental microstructure. Full article
(This article belongs to the Special Issue Hot Deformation and Microstructure Evolution of Metallic Materials)
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17 pages, 14149 KiB  
Article
Analysis of the Possibility of Plastic Deformation Characterisation in X2CrNi18-9 Steel Using Measurements of Electromagnetic Parameters
by Maciej Roskosz, Krzysztof Fryczowski, Lechosław Tuz, Jianbo Wu, Krzysztof Schabowicz and Dominik Logoń
Materials 2021, 14(11), 2904; https://doi.org/10.3390/ma14112904 - 28 May 2021
Cited by 5 | Viewed by 2782
Abstract
An analysis was conducted on the possibility of making an assessment of the degree of plastic deformation ε in X2CrNi18-9 steel by measuring three electromagnetic diagnostic signals: the Barkhausen noise features, the impedance components in in-series LCR circuits, and the residual magnetic field [...] Read more.
An analysis was conducted on the possibility of making an assessment of the degree of plastic deformation ε in X2CrNi18-9 steel by measuring three electromagnetic diagnostic signals: the Barkhausen noise features, the impedance components in in-series LCR circuits, and the residual magnetic field components. The impact of ε on a series of different extracted features of diagnostic signals was investigated. The occurrence of two regions of sensitivity was found for all the features of the analysed signals. The two regions were separated by the following critical deformation value: ε ~ 10% for the components of the residual magnetic field and ε ~ 15% for the normalised components of impedance. As for the Barkhausen noise signal, the values were as follows: ε ~ 20% for the mean value, ε ~ 20% for the peak value of the signal envelope, and ε ~ 5% for the total number of the signal events. Metallographic tests were performed, which revealed essential changes in the microstructure of the tested material for the established critical values. The martensite transformation occurring during the plastic deformation process of X2CrNi18-9 austenitic steel process generated a magnetic phase. This magnetic phase was strong enough to relate the strain state to the values of diagnostic signals. The changes in the material electromagnetic properties due to martensitic transformation (γ → α’) began much earlier than indicated by the metallographic testing results. Full article
(This article belongs to the Special Issue Testing of Materials and Elements in Civil Engineering (2nd Edition))
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24 pages, 15231 KiB  
Article
3D Microstructure Simulation of Reactive Aggregate in Concrete from 2D Images as the Basis for ASR Simulation
by Xiujiao Qiu, Jiayi Chen, Maxim Deprez, Veerle Cnudde, Guang Ye and Geert De Schutter
Materials 2021, 14(11), 2908; https://doi.org/10.3390/ma14112908 - 28 May 2021
Cited by 8 | Viewed by 3049
Abstract
The microstructure of alkali-reactive aggregates, especially the spatial distribution of the pore and reactive silica phase, plays a significant role in the process of the alkali silica reaction (ASR) in concrete, as it determines not only the reaction front of ASR but also [...] Read more.
The microstructure of alkali-reactive aggregates, especially the spatial distribution of the pore and reactive silica phase, plays a significant role in the process of the alkali silica reaction (ASR) in concrete, as it determines not only the reaction front of ASR but also the localization of the produced expansive product from where the cracking begins. However, the microstructure of the aggregate was either simplified or neglected in the current ASR simulation models. Due to the various particle sizes and heterogeneous distribution of the reactive silica in the aggregate, it is difficult to obtain a representative microstructure at a desired voxel size by using non-destructive computed tomography (CT) or focused ion beam milling combined with scanning electron microscopy (FIB-SEM). In order to fill this gap, this paper proposed a model that simulates the microstructures of the alkali-reactive aggregate based on 2D images. Five representative 3D microstructures with different pore and quartz fractions were simulated from SEM images. The simulated fraction, scattering density, as well as the autocorrelation function (ACF) of pore and quartz agreed well with the original ones. A 40×40×40 mm3 concrete cube with irregular coarse aggregates was then simulated with the aggregate assembled by the five representative microstructures. The average pore (at microscale μm) and quartz fractions of the cube matched well with the X-ray diffraction (XRD) and Mercury intrusion porosimetry (MIP) results. The simulated microstructures can be used as a basis for simulation of the chemical reaction of ASR at a microscale. Full article
(This article belongs to the Section Construction and Building Materials)
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17 pages, 37561 KiB  
Article
Waste-Based One-Part Alkali Activated Materials
by Margarida Gonçalves, Inês Silveirinha Vilarinho, Marinélia Capela, Ana Caetano, Rui Miguel Novais, João António Labrincha and Maria Paula Seabra
Materials 2021, 14(11), 2911; https://doi.org/10.3390/ma14112911 - 28 May 2021
Cited by 29 | Viewed by 4499
Abstract
Ordinary Portland Cement is the most widely used binder in the construction sector; however, a very high carbon footprint is associated with its production process. Consequently, more sustainable alternative construction materials are being investigated, namely, one-part alkali activated materials (AAMs). In this work, [...] Read more.
Ordinary Portland Cement is the most widely used binder in the construction sector; however, a very high carbon footprint is associated with its production process. Consequently, more sustainable alternative construction materials are being investigated, namely, one-part alkali activated materials (AAMs). In this work, waste-based one-part AAMs binders were developed using only a blast furnace slag, as the solid precursor, and sodium metasilicate, as the solid activator. For the first time, mortars in which the commercial sand was replaced by two exhausted sands from biomass boilers (CA and CT) were developed. Firstly, the characterization of the slag and sands (aggregates) was performed. After, the AAMs fresh and hardened state properties were evaluated, being the characterization complemented by FTIR and microstructural analysis. The binder and the mortars prepared with commercial sand presented high compressive strength values after 28 days of curing-56 MPa and 79 MPa, respectively. The mortars developed with exhausted sands exhibit outstanding compressive strength values, 86 and 70 MPa for CT and CA, respectively, and the other material’s properties were not affected. Consequently, this work proved that high compressive strength waste-based one-part AAMs mortars can be produced and that it is feasible to use another waste as aggregate in the mortar’s formulations: the exhausted sands from biomass boilers. Full article
(This article belongs to the Special Issue Ceramics and Construction Materials)
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19 pages, 6028 KiB  
Article
Study of Machining of Gears with Regular and Modified Outline Using CNC Machine Tools
by Rafał Gołębski and Piotr Boral
Materials 2021, 14(11), 2913; https://doi.org/10.3390/ma14112913 - 28 May 2021
Cited by 17 | Viewed by 4870
Abstract
Classic methods of machining cylindrical gears, such as hobbing or circumferential chiseling, require the use of expensive special machine tools and dedicated tools, which makes production unprofitable, especially in small and medium series. Today, special attention is paid to the technology of making [...] Read more.
Classic methods of machining cylindrical gears, such as hobbing or circumferential chiseling, require the use of expensive special machine tools and dedicated tools, which makes production unprofitable, especially in small and medium series. Today, special attention is paid to the technology of making gears using universal CNC (computer numerical control) machine tools with standard cheap tools. On the basis of the presented mathematical model, a software was developed to generate a code that controls a machine tool for machining cylindrical gears with straight and modified tooth line using the multipass method. Made of steel 16MnCr5, gear wheels with a straight tooth line and with a longitudinally modified convex-convex tooth line were machined on a five-axis CNC milling machine DMG MORI CMX50U, using solid carbide milling cutters (cylindrical and ball end) for processing. The manufactured gears were inspected on a ZEISS coordinate measuring machine, using the software Gear Pro Involute. The conformity of the outline, the tooth line, and the gear pitch were assessed. The side surfaces of the teeth after machining according to the planned strategy were also assessed; the tests were carried out using the optical microscope Alicona Infinite Focus G5 and the contact profilographometer Taylor Hobson, Talysurf 120. The presented method is able to provide a very good quality of machined gears in relation to competing methods. The great advantage of this method is the use of a tool that is not geometrically related to the shape of the machined gear profile, which allows the production of cylindrical gears with a tooth and profile line other than the standard. Full article
(This article belongs to the Collection Machining and Manufacturing of Alloys and Steels)
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17 pages, 2594 KiB  
Article
Pristine and Poly(Dimethylsiloxane) Modified Multi-Walled Carbon Nanotubes as Supports for Lipase Immobilization
by Iryna Sulym, Jakub Zdarta, Filip Ciesielczyk, Dariusz Sternik, Anna Derylo-Marczewska and Teofil Jesionowski
Materials 2021, 14(11), 2874; https://doi.org/10.3390/ma14112874 - 27 May 2021
Cited by 14 | Viewed by 2803
Abstract
The presented study deals with the fabrication of highly stable and active nanobiocatalysts based on Candida antarctica lipase B (CALB) immobilization onto pristine and poly(dimethylsiloxane) modified MWCNTs. The MWCNTs/PDMS nanocomposites, containing 40 wt.% of the polymer with two molecular weights, were successfully synthesized [...] Read more.
The presented study deals with the fabrication of highly stable and active nanobiocatalysts based on Candida antarctica lipase B (CALB) immobilization onto pristine and poly(dimethylsiloxane) modified MWCNTs. The MWCNTs/PDMS nanocomposites, containing 40 wt.% of the polymer with two molecular weights, were successfully synthesized via adsorption modification. The effect of PDMS chains length on the textural/structural properties of produced materials was studied by means of the nitrogen adsorption–desorption technique, Raman spectroscopy, and attenuated total reflectance Fourier transform infrared spectroscopy. P-MWCNTs and MWCNTs/PDMS nanocomposites were tested as supports for lipase immobilization. Successful deposition of the enzyme onto the surface of P-MWCNTs and MWCNTs/PDMS nanocomposite materials was confirmed mainly using ATR-FTIR spectroscopy. The immobilization efficiency, stability, and catalytic activity of the immobilized enzyme were studied, and the reusability of the produced biocatalytic systems was examined. The presented results demonstrate that the produced novel biocatalysts might be considered as promising materials for biocatalytic applications. Full article
(This article belongs to the Special Issue Polish Achievements in Materials Science and Engineering)
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24 pages, 8716 KiB  
Article
Advanced Simulation of Removing Chromium from a Synthetic Wastewater by Rhamnolipidic Bioflotation Using Hybrid Neural Networks with Metaheuristic Algorithms
by Hamid Khoshdast, Alireza Gholami, Ahmad Hassanzadeh, Tomasz Niedoba and Agnieszka Surowiak
Materials 2021, 14(11), 2880; https://doi.org/10.3390/ma14112880 - 27 May 2021
Cited by 18 | Viewed by 2594
Abstract
This work aims at presenting an advanced simulation approach for a novel rhamnolipidic-based bioflotation process to remove chromium from wastewater. For this purpose, the significance of key influential operating variables including initial solution pH (2, 4, 6, 8, 10 and 12), rhamnolipid to [...] Read more.
This work aims at presenting an advanced simulation approach for a novel rhamnolipidic-based bioflotation process to remove chromium from wastewater. For this purpose, the significance of key influential operating variables including initial solution pH (2, 4, 6, 8, 10 and 12), rhamnolipid to chromium ratio (RL:Cr = 0.010, 0.025, 0.050, 0.075 and 0.100), reductant (Fe) to chromium ratio (Fe:Cr of 0.5, 1.0, 1.5, 2.0, 2.5, 3.0), and air flowrate (50, 100, 150, 200 and 250 mL/min) were investigated and evaluated using Analysis of Variance (ANOVA) method. The RL as both collector and frother was produced using a pure strain of Pseudomonas aeruginosa MA01 under specific conditions. The bioflotation tests were carried out within a bubbly regimed column cell with the dimensions of 60 × 5.70 × 0.1 cm. Four optimization techniques based on Artificial Neural Network (ANN) including Cuckoo, genetic, firefly and biogeography-based optimization algorithms were applied to 113 experiments to identify the optimum values of studied factors. The ANOVA results revealed that all four variables influence the bioflotation performance through a non-linear trend. Their influences, except for aeration rate, were found statistically significant (p-value < 0.05), and all parameters followed the normal distribution according to Anderson-Darlin (AD) criterion. Maximum chromium removal of about 98% was achieved at pH of 6, rhamnolipid to chromium ratio of 0.05, air flowrate of 150 mL/min, and Fe to Cr ratio of 1.0. Flotation kinetics study indicated that chromium bioflotation follows the first-order kinetic model with a rate of 0.023 sec−1. According to the statistical assessment of the model accuracy, the firefly algorithm (FFA) with a structure of 4-9-1 yielded the highest level of reliability with the mean squared, root mean squared, percentage errors and correlation coefficient values of test-data of 0.0038, 0.0617, 3.08% and 96.92%, respectively. These values were evidences of the consistency of the well-structured ANN method to simulate the process. Full article
(This article belongs to the Section Materials Chemistry)
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16 pages, 7433 KiB  
Article
Properties and Hydration Mechanism of Soda Residue-Activated Ground Granulated Blast Furnace Slag Cementitious Materials
by Yonghui Lin, Dongqiang Xu and Xianhui Zhao
Materials 2021, 14(11), 2883; https://doi.org/10.3390/ma14112883 - 27 May 2021
Cited by 26 | Viewed by 2895
Abstract
Soda residue (SR), an industrial solid waste, pollutes the environment due to its high alkalinity and chloride ion content. SR can be used as an alkali activator of ground granulated blast furnace slag (GGBFS). This study investigated the effects of four types of [...] Read more.
Soda residue (SR), an industrial solid waste, pollutes the environment due to its high alkalinity and chloride ion content. SR can be used as an alkali activator of ground granulated blast furnace slag (GGBFS). This study investigated the effects of four types of SR-activated GGBFS cementitious materials (pastes) with different mass ratios of SR to GGBFS (8:92, 16:84, 24:76, 34:68) on the physical properties, mechanical strength, and chloride binding capacity. The hydration mechanism of the pastes was also studied. Results showed that with the increasing addition of SR, the density of the pastes decreased, and more white aggregates of SR appeared causing the increase of water absorption and porosity of the pastes. The pastes with 16% SR addition had the maximum compressive strength (34.1 MPa, 28 d), so the optimum proportion of SR addition in the pastes was 16%. With the increases of SR addition, the amount of chloride element in the initial pastes increases. When the proportion of SR addition is 8%, the mass percentage of free chloride ion in the pastes at 28 d is 0.13%. The main hydration products of the pastes were C–S–H gels, ettringite, and Friedel’s salt, and the amount of ettringite varied with the amount of SR addition and curing time. Full article
(This article belongs to the Special Issue Multi-Scale Structural Characterization of Cement-Based Composites)
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20 pages, 2527 KiB  
Article
Influence of Hydrostatic Pressure and Cationic Type on the Diffusion Behavior of Chloride in Concrete
by Huanqiang Liu and Linhua Jiang
Materials 2021, 14(11), 2851; https://doi.org/10.3390/ma14112851 - 26 May 2021
Cited by 14 | Viewed by 3032
Abstract
The durability of the concrete in underground and marine engineering is affected by the underground and ocean environment. Chloride diffusion coefficient under hydrostatic pressure is a key parameter of concrete durability design under corresponding conditions. Therefore, this paper studies the diffusion behavior of [...] Read more.
The durability of the concrete in underground and marine engineering is affected by the underground and ocean environment. Chloride diffusion coefficient under hydrostatic pressure is a key parameter of concrete durability design under corresponding conditions. Therefore, this paper studies the diffusion behavior of chloride in different diffusion source solutions by experiment and simulation. Based on the experimental results, this paper proposes a new chloride diffusion model under the coupling effect of diffusion and convection. The interaction of ions and compounds in the diffusion source solutions, concrete pore fluid, and concrete material are considered in the new chloride diffusion model. The experimental results show that chloride diffusion rate is significantly affected by hydrostatic pressure, which increases with the increase of hydrostatic pressure. The chloride diffusion coefficient shows a certain difference in difference diffusion source solutions. The chloride diffusion coefficient in divalent cationic diffusion source solutions is the largest, the chloride diffusion coefficient in the divalent and monovalent cationic compound ones is in the middle, and the chloride diffusion coefficient in the monovalent cationic ones is the smallest. There is a linear relationship between the chloride diffusion coefficient and the hydrostatic pressure whether in single or combined cationic diffusion source solutions. Full article
(This article belongs to the Special Issue Structural Health Monitoring for Civil Engineering Materials)
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12 pages, 14919 KiB  
Article
Precipitation during Quenching in 2A97 Aluminum Alloy and the Influences from Grain Structure
by Xiaoya Wang, Jiantang Jiang, Guoai Li, Wenzhu Shao and Liang Zhen
Materials 2021, 14(11), 2802; https://doi.org/10.3390/ma14112802 - 25 May 2021
Cited by 9 | Viewed by 3344
Abstract
The quench-induced precipitation and subsequent aging response in 2A97 aluminum alloy was investigated based on the systematic microstructure characterization. Specifically, the influence on precipitation from grain structure was examined. The results indicated the evident influence from the cooling rate of the quenching process. [...] Read more.
The quench-induced precipitation and subsequent aging response in 2A97 aluminum alloy was investigated based on the systematic microstructure characterization. Specifically, the influence on precipitation from grain structure was examined. The results indicated the evident influence from the cooling rate of the quenching process. Precipitation of T1 and δ′ phase can hardly occur in the specimen exposed to water quenching while become noticeable in the case of air cooling. The yield strength of 2A97-T6 alloy de-graded by 234 MPa along with a comparable elongation when water quenching was replaced by air cooling. Sub-grains exhibited a much higher sensitivity to the precipitation during quenching. The presence of dislocations in sub-grains promoted the quench-induced precipitation by acting as nucleation sites and enhancing the diffusion of the solute. A quenching rate of 3 °C/s is tolerable for recrystallized grains in 2A97 Al alloy but is inadequate for sub-grains to inhibit precipitation. The study fosters the feasibility of alleviating quench-induced precipitation through cultivating the recrystallization structure in highly alloyed Al–Cu–Li alloys. Full article
(This article belongs to the Special Issue Applications of Al Alloys on Lightweight Structures)
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18 pages, 7603 KiB  
Article
Printability and Setting Time of CSA Cement with Na2SiO3 and Gypsum for Binder Jetting 3D Printing
by Okpin Na, Kangmin Kim, Hyunjoo Lee and Hyunseung Lee
Materials 2021, 14(11), 2811; https://doi.org/10.3390/ma14112811 - 25 May 2021
Cited by 25 | Viewed by 4278
Abstract
The purpose of this study is to optimize the composition of CSA (calcium sulfoaluminate) cement with sodium silicate (Na2SiO3) and gypsum for binder jetting 3D printing. The preliminary test was carried out with an applicator to decide the proper [...] Read more.
The purpose of this study is to optimize the composition of CSA (calcium sulfoaluminate) cement with sodium silicate (Na2SiO3) and gypsum for binder jetting 3D printing. The preliminary test was carried out with an applicator to decide the proper thickness of one layer before using the 3D printer. A liquid binder was then selected to maintain the shape of the particles. Based on the results, the optimal mixture of dry materials and a liquid activator was derived through various parametric studies. For dry materials, the optimum composition of CSA cement, gypsum, and sand was suggested, and the liquid activator made with sodium silicate solution and VMA (viscosity modified agent) were selected. The setting time with gypsum and sodium silicate was controlled within 30 s. In case of the delayed setting time and the rapid setting mixture, the jetting line was printed thicker or thinner and the accuracy of the printout was degraded. In order to adjust the viscosity of the liquid activator, 10% of the VMA was used in 35% of sodium silicate solution and the viscosity of 200–400 cP was suitable to be sprayed from the nozzle. With this optimal mixture, a prototype of atypical decorative wall was printed, and the compressive strength was measured at about 7 MPa. Full article
(This article belongs to the Special Issue Properties and Applications of Cement-based Composites)
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14 pages, 2630 KiB  
Article
A FEM-Based 2D Model for Simulation and Qualitative Assessment of Shot-Peening Processes
by Georgios Maliaris, Christos Gakias, Michail Malikoutsakis and Georgios Savaidis
Materials 2021, 14(11), 2784; https://doi.org/10.3390/ma14112784 - 24 May 2021
Cited by 8 | Viewed by 3052
Abstract
Shot peening is one of the most favored surface treatment processes mostly applied on large-scale engineering components to enhance their fatigue performance. Due to the stochastic nature and the mutual interactions of process parameters and the partially contradictory effects caused on the component’s [...] Read more.
Shot peening is one of the most favored surface treatment processes mostly applied on large-scale engineering components to enhance their fatigue performance. Due to the stochastic nature and the mutual interactions of process parameters and the partially contradictory effects caused on the component’s surface (increase in residual stress, work-hardening, and increase in roughness), there is demand for capable and user-friendly simulation models to support the responsible engineers in developing optimal shot-peening processes. The present paper contains a user-friendly Finite Element Method-based 2D model covering all major process parameters. Its novelty and scientific breakthrough lie in its capability to consider various size distributions and elastoplastic material properties of the shots. Therewith, the model is capable to provide insight into the influence of every individual process parameter and their interactions. Despite certain restrictions arising from its 2D nature, the model can be accurately applied for qualitative or comparative studies and processes’ assessments to select the most promising one(s) for the further experimental investigations. The model is applied to a high-strength steel grade used for automotive leaf springs considering real shot size distributions. The results reveal that the increase in shot velocity and the impact angle increase the extent of the residual stresses but also the surface roughness. The usage of elastoplastic material properties for the shots has been proved crucial to obtain physically reasonable results regarding the component’s behavior. Full article
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9 pages, 1310 KiB  
Article
Chiral-Selective Tamm Plasmon Polaritons
by Meng-Ying Lin, Wen-Hui Xu, Rashid G. Bikbaev, Jhen-Hong Yang, Chang-Ruei Li, Ivan V. Timofeev, Wei Lee and Kuo-Ping Chen
Materials 2021, 14(11), 2788; https://doi.org/10.3390/ma14112788 - 24 May 2021
Cited by 15 | Viewed by 3174
Abstract
Chiral-selective Tamm plasmon polariton (TPP) has been investigated at the interface between a cholesteric liquid crystal and a metasurface. Different from conventional TPP that occurs with distributed Bragg reflectors and metals, the chiral–achiral TPP is successfully demonstrated. The design of the metasurface as [...] Read more.
Chiral-selective Tamm plasmon polariton (TPP) has been investigated at the interface between a cholesteric liquid crystal and a metasurface. Different from conventional TPP that occurs with distributed Bragg reflectors and metals, the chiral–achiral TPP is successfully demonstrated. The design of the metasurface as a reflective half-wave plate provides phase and polarization matching. Accordingly, a strong localized electric field and sharp resonance are observed and proven to be widely tunable. Full article
(This article belongs to the Special Issue Soft Photonic Crystals and Metamaterials)
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20 pages, 3051 KiB  
Article
Multiscale Analysis of Surface Texture Quality of Models Manufactured by Laser Powder-Bed Fusion Technology and Machining from 316L Steel
by Damian Gogolewski, Tomasz Bartkowiak, Tomasz Kozior and Paweł Zmarzły
Materials 2021, 14(11), 2794; https://doi.org/10.3390/ma14112794 - 24 May 2021
Cited by 33 | Viewed by 3468
Abstract
The paper presents the results of tests aimed at evaluating the surface textures of samples manufactured from material based on 316L stainless steel. The analysis of the surface topography was conducted based on the classical approach in accordance with the current standard and [...] Read more.
The paper presents the results of tests aimed at evaluating the surface textures of samples manufactured from material based on 316L stainless steel. The analysis of the surface topography was conducted based on the classical approach in accordance with the current standard and with the use of multiscale methods; i.e., wavelet transformation and geometric via curvature. Selective laser melting 3D printing technology was used to produce samples for surface testing. Furthermore, additional assessment of surfaces created as result of milling was conducted. Statistical research demonstrated a differentiation in the distribution of particular morphological features in certain ranges of the analyzed scales. Full article
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14 pages, 1323 KiB  
Article
Evaluation of Cocoa Beans Shell Powder as a Bioadsorbent of Congo Red Dye Aqueous Solutions
by Gabriela Rodríguez-Arellano, Juan Barajas-Fernández, Ricardo García-Alamilla, Laura Mercedes Lagunes-Gálvez, Antonio Hilario Lara-Rivera and Pedro García-Alamilla
Materials 2021, 14(11), 2763; https://doi.org/10.3390/ma14112763 - 23 May 2021
Cited by 28 | Viewed by 3433
Abstract
The use of synthetic dyes in the textile, leather, and paper industries is a source of groundwater pollution around the world. There are different methods for the treatment of wastewater that has been contaminated with dyes, among which adsorption with agro-industrial wastes is [...] Read more.
The use of synthetic dyes in the textile, leather, and paper industries is a source of groundwater pollution around the world. There are different methods for the treatment of wastewater that has been contaminated with dyes, among which adsorption with agro-industrial wastes is gaining relevance. In the present study, the adsorption capacity of cocoa bean shell powder was evaluated when it was used as a bioadsorbent for Congo red dye in an aqueous medium. A 24 central factorial design with central and axial points was proposed to determine the adsorption capacity. The factors that were studied were the adsorbent (0.06–0.15 g), Congo red (40–120 mg L−1), pH (3–11), and time (4–36 h). The bioadsorbent was characterized through scanning electron microscopy and Fourier-transform infrared spectroscopy. The effects of the factors on the adsorption capacity for Congo red using cocoa bean shell were nonlinear, and they were modeled with a second-order polynomial (p < 0.05) and with an R2 of 0.84. The bioadsorbent obtained a maximum adsorption of 89.96% in runs. The process of optimization by using the surface response allowed the maximization of the adsorption, and the validation showed that 95.79% adsorption of the dye was obtained. Full article
(This article belongs to the Special Issue Adsorbents and Their Applications)
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16 pages, 924 KiB  
Article
Optimization of Extrusion-Based 3D Printing Process Using Neural Networks for Sustainable Development
by Izabela Rojek, Dariusz Mikołajewski, Marek Macko, Zbigniew Szczepański and Ewa Dostatni
Materials 2021, 14(11), 2737; https://doi.org/10.3390/ma14112737 - 22 May 2021
Cited by 34 | Viewed by 4398
Abstract
Technological and material issues in 3D printing technologies should take into account sustainable development, use of materials, energy, emitted particles, and waste. The aim of this paper is to investigate whether the sustainability of 3D printing processes can be supported by computational intelligence [...] Read more.
Technological and material issues in 3D printing technologies should take into account sustainable development, use of materials, energy, emitted particles, and waste. The aim of this paper is to investigate whether the sustainability of 3D printing processes can be supported by computational intelligence (CI) and artificial intelligence (AI) based solutions. We present a new AI-based software to evaluate the amount of pollution generated by 3D printing systems. We input the values: printing technology, material, print weight, etc., and the expected results (risk assessment) and determine if and what precautions should be taken. The study uses a self-learning program that will improve as more data are entered. This program does not replace but complements previously used 3D printing metrics and software. Full article
(This article belongs to the Special Issue Manufacturing and Mechanics of Materials)
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12 pages, 4877 KiB  
Article
Calcium Carbonate Cement: A Carbon Capture, Utilization, and Storage (CCUS) Technique
by Craig W. Hargis, Irvin A. Chen, Martin Devenney, Miguel J. Fernandez, Ryan J. Gilliam and Ryan P. Thatcher
Materials 2021, 14(11), 2709; https://doi.org/10.3390/ma14112709 - 21 May 2021
Cited by 60 | Viewed by 19297
Abstract
A novel calcium carbonate cement system that mimics the naturally occurring mineralization process of carbon dioxide to biogenic or geologic calcium carbonate deposits was developed utilizing carbon dioxide-containing flue gas and high-calcium industrial solid waste as raw materials. The calcium carbonate cement reaction [...] Read more.
A novel calcium carbonate cement system that mimics the naturally occurring mineralization process of carbon dioxide to biogenic or geologic calcium carbonate deposits was developed utilizing carbon dioxide-containing flue gas and high-calcium industrial solid waste as raw materials. The calcium carbonate cement reaction is based on the polymorphic transformation from metastable vaterite to aragonite and can achieve >40 MPa compressive strength. Due to its unique properties, the calcium carbonate cement is well suited for building materials applications with controlled factory manufacturing processes that can take advantage of its rapid curing at elevated temperatures and lower density for competitive advantages. Examples of suitable applications are lightweight fiber cement board and aerated concrete. The new cement system described is an environmentally sustainable alternative cement that can be carbon negative, meaning more carbon dioxide is captured during its manufacture than is emitted. Full article
(This article belongs to the Section Construction and Building Materials)
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18 pages, 28420 KiB  
Article
New Acceptor–Donor–Acceptor Systems Based on Bis-(Imino-1,8-Naphthalimide)
by Sonia Kotowicz, Mateusz Korzec, Agnieszka Katarzyna Pająk, Sylwia Golba, Jan Grzegorz Małecki, Mariola Siwy, Justyna Grzelak, Sebastian Maćkowski and Ewa Schab-Balcerzak
Materials 2021, 14(11), 2714; https://doi.org/10.3390/ma14112714 - 21 May 2021
Cited by 10 | Viewed by 3008
Abstract
In this paper, six novel symmetrical bis-(imino-1,8-naphthalimides) differing in core and N-substituent structure were synthesized, and their thermal (TGA, DSC), optical (UV-Vis, PL), electrochemical (DPV, CV) properties were evaluated. The compounds were stable to 280 °C and could be transferred into amorphous materials. [...] Read more.
In this paper, six novel symmetrical bis-(imino-1,8-naphthalimides) differing in core and N-substituent structure were synthesized, and their thermal (TGA, DSC), optical (UV-Vis, PL), electrochemical (DPV, CV) properties were evaluated. The compounds were stable to 280 °C and could be transferred into amorphous materials. Electrochemical investigations showed their ability to occur reductions and oxidations processes. They exhibited deep LUMO levels of about −3.22 eV and HOMO levels above −5.80 eV. The optical investigations were carried out in the solutions (polar and non-polar) and in films and blends with PVK:PBD. Bis-(imino-1,8-naphthalimides) absorbed electromagnetic radiation in the range of 243–415 nm and emitted light from blue to yellow. Their capacity for light emission under voltage was preliminarily tested in devices with an active layer consisting of a neat compound and a blend with PVK:PBD. The diodes emitted green or red light. Full article
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17 pages, 3247 KiB  
Article
Promising Green Technology in Obtaining Functional Plant Preparations: Combined Enzyme-Assisted Supercritical Fluid Extraction of Flavonoids Isolation from Medicago Sativa Leaves
by Aneta Krakowska-Sieprawska, Katarzyna Rafińska, Justyna Walczak-Skierska, Anna Kiełbasa and Bogusław Buszewski
Materials 2021, 14(11), 2724; https://doi.org/10.3390/ma14112724 - 21 May 2021
Cited by 17 | Viewed by 3240
Abstract
To elaborate a complete extraction protocol for the enhanced release of biologically active compounds from plant cells, this study aimed to optimize together the parameters of the supercritical fluid extraction (SFE) process (temperature, pressure, and percentage of cosolvent) and enzymatic treatment of plant [...] Read more.
To elaborate a complete extraction protocol for the enhanced release of biologically active compounds from plant cells, this study aimed to optimize together the parameters of the supercritical fluid extraction (SFE) process (temperature, pressure, and percentage of cosolvent) and enzymatic treatment of plant material (pH, enzyme concentration, time, and temperature) by response surface methodology (RSM). Medicago sativa L. was selected as a plant material due to its richness in phenolics and flavonoids. HPLC-MS/MS analysis allowed evaluating the content of individual bioactive compounds in obtained extracts. The total content of polyphenolic compounds in the extract obtained after two-step optimization was much higher (546 ± 21 µg/g) than in the extract obtained from non-hydrolyzed material (275 ± 23 µg/g) and in the extract obtained by maceration (162 ± 20 µg/g). Furthermore, it was evidenced that extract with the highest content of polyphenolic compounds can support the cellular antioxidant system both as a free radical scavenger and by stimulating the antioxidant enzyme system. Full article
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15 pages, 5651 KiB  
Article
Deterioration of Portland Cement Pervious Concrete in Sponge Cities Subjected to Acid Rain
by Longxin Gao, Yong Lai, Mohammad Rashadul Islam Pramanic and Wuman Zhang
Materials 2021, 14(10), 2670; https://doi.org/10.3390/ma14102670 - 20 May 2021
Cited by 19 | Viewed by 3495
Abstract
The deterioration of Portland cement pervious concrete (PCPC) subjected to wet-dry cycles in the simulated acid rain solution was investigated; 4% silica fume (SF) and 8% fine aggregate (FAG) were used to replace part of cement and the coarse aggregates (weight by weight), [...] Read more.
The deterioration of Portland cement pervious concrete (PCPC) subjected to wet-dry cycles in the simulated acid rain solution was investigated; 4% silica fume (SF) and 8% fine aggregate (FAG) were used to replace part of cement and the coarse aggregates (weight by weight), respectively. The wear resistance, the compressive, and flexural strength of PCPC were measured. The results show that after 12 wet-dry cycles in acid rain solution the compressive strength and the flexural strength of control PCPC are decreased by 30.7% and 40.8%. The final compressive strength of PCPC with 4% SF and PCPC with 8% FAG is increased by 6.9% and 30.3%, and the final flexural strength is increased by 25.4% and 72.3%, respectively. The wear loss of PCPC is decreased by 58.8% and 81.9% when 4% SF and 8% FAG is added to PCPC, respectively. The microstructures of PCPC with wet-dry cycles are also discussed. Full article
(This article belongs to the Collection Concrete and Building Materials)
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20 pages, 5961 KiB  
Article
Physical Properties, Spectroscopic, Microscopic, X-ray, and Chemometric Analysis of Starch Films Enriched with Selected Functional Additives
by Maciej Combrzyński, Tomasz Oniszczuk, Karol Kupryaniuk, Agnieszka Wójtowicz, Marcin Mitrus, Marek Milanowski, Jakub Soja, Iwona Budziak-Wieczorek, Dariusz Karcz, Daniel Kamiński, Sławomir Kulesza, Karolina Wojtunik-Kulesza, Kamila Kasprzak-Drozd, Marek Gancarz, Iwona Kowalska, Lidia Ślusarczyk and Arkadiusz Matwijczuk
Materials 2021, 14(10), 2673; https://doi.org/10.3390/ma14102673 - 20 May 2021
Cited by 19 | Viewed by 3918
Abstract
Biodegradable materials are used in the manufacture of packaging and compostable films and various types of medical products. They have demonstrated a large number of potential practical applications in medicine and particularly in the treatment of various cardiac, vascular, and orthopedic conditions in [...] Read more.
Biodegradable materials are used in the manufacture of packaging and compostable films and various types of medical products. They have demonstrated a large number of potential practical applications in medicine and particularly in the treatment of various cardiac, vascular, and orthopedic conditions in adults as well in children. In our research, the extrusion-cooking technique was applied to prepare thermoplastic starch (TPS), which was then utilized to obtain environmentally friendly starch-based films. Potato starch was the basic raw material exploited. Polyvinyl alcohol and keratin were used as functional additives in amounts from 0.5 to 3%, while 20% of glycerol was harnessed as a plasticizer. The processing of the thermoplastic starch employed a single screw extruder-cooker with an L/D ratio of 16. The film blowing process was carried out using a film-blowing laboratory line with L/D = 36. FTIR Spectroscopy was applied for the assignment of the prominent functional groups. The results showed that the processing efficiency of thermoplastic starch with functional additives varied depending on the level of polyvinyl alcohol and keratin addition. Moreover, the FTIR data correlated with the changes in the physical properties of the tested films. The analysis of FTIR spectra revealed several changes in the intensity of bands originating from stretching vibrations characteristic of the –OH substituent. The changes observed depended on the presence/lack of the hydrogen bonding occurring upon interactions between the starch molecules and the various additives used. In addition, notable changes were observed in bands assigned to glycoside bonds in the starch. Full article
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23 pages, 6996 KiB  
Review
RE-Based Inorganic-Crystal Nanofibers Produced by Electrospinning for Photonic Applications
by Alessandra Toncelli
Materials 2021, 14(10), 2679; https://doi.org/10.3390/ma14102679 - 20 May 2021
Cited by 7 | Viewed by 2999
Abstract
Electrospinning is an effective and inexpensive technique to grow polymer materials in nanofiber shape with exceptionally high surface-area-to-volume ratio. Although it has been known for about a century, it has gained much interest in the new millennium thanks to its low cost and [...] Read more.
Electrospinning is an effective and inexpensive technique to grow polymer materials in nanofiber shape with exceptionally high surface-area-to-volume ratio. Although it has been known for about a century, it has gained much interest in the new millennium thanks to its low cost and versatility, which has permitted to obtain a large variety of multifunctional compositions with a rich collection of new possible applications. Rare-earth doped materials possess many remarkable features that have been exploited, for example, for diode pumped bulk solid-state lasers in the visible and near infrared regions, or for biomedical applications when grown in nanometric form. In the last few decades, electrospinning preparation of rare-earth-doped crystal nanofibers has been developed and many different materials have been successfully grown. Crystal host, crystal quality and nanosized shape can deeply influence the optical properties of embedded rare earth ions; therefore, a large number of papers has recently been devoted to the growth and characterization of rare earth doped nanofibers with the electrospinning technique and an up-to-date review of this rapidly developing topic is missing; This review paper is devoted to the presentation of the main results obtained in this field up to now with particular insight into the optical characterization of the various materials grown with this technique. Full article
(This article belongs to the Special Issue Feature Papers in Materials Physics)
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23 pages, 8182 KiB  
Article
Recycling Blast Furnace Ferronickel Slag as a Replacement for Paste in Mortar: Formation of Carboaluminate, Reduction of White Portland Cement, and Increase in Strength
by Qingfeng Guan, Jingliang Xia, Jing Wang, Faguang Leng, Yongxiang Zhou and Changwei Cao
Materials 2021, 14(10), 2687; https://doi.org/10.3390/ma14102687 - 20 May 2021
Cited by 5 | Viewed by 2833
Abstract
Blast furnace ferronickel slag (BFFS) is generated in the production of ferronickel alloys and is used as cement replacement in concrete or mortar. The effectivity in reducing cement consumption and improving performance are limited. By referring to the paste replacement method, this work [...] Read more.
Blast furnace ferronickel slag (BFFS) is generated in the production of ferronickel alloys and is used as cement replacement in concrete or mortar. The effectivity in reducing cement consumption and improving performance are limited. By referring to the paste replacement method, this work used BFFS to replace an equal volume of the white Portland cement paste to obtain greater performance enhancement. BFFS was used with five levels of replacement (0%, 5%, 10%, 15%, 20%) and four water-to-cement ratios (0.40, 0.45, 0.50, 0.55) were designed. Fluidity, mechanical strength, hydration products, and pore structure of every mixture were measured. The results showed that the workability of the mortars decreased due to the reduced volume of water, but the 28-day compressive strength of the mortars increased, and the cement content of the mortars was also reduced by 33 wt %. The X-ray diffraction (XRD) patterns revealed that there existed a carboaluminate phase, and the presence of the ettringite was stabilized, indicating that the accumulating amount of the hydration products of the mortar increased. Furthermore, the BFFS could consume the portlandite and free water to form a higher amount of chemically bound water due to its pozzolanic activity. A high degree of hydration and a large volume of the hydration products refined the porosity of the hardened mortars, which explained the enhancement of the strength of the mortars. Compared to the cement replacement method, the paste replacement method was more effective in preparing eco-friendly mortar or concrete by recycling BFFS for reducing the cement content of the mortar while improving its strength. Full article
(This article belongs to the Special Issue Mix-Design and Behavior of Special Concrete)
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13 pages, 4628 KiB  
Article
On the Use of Paper Sludge as Filler in Biocomposites for Injection Moulding
by Vito Gigante, Patrizia Cinelli, Marco Sandroni, Roberto D’ambrosio, Andrea Lazzeri and Maurizia Seggiani
Materials 2021, 14(10), 2688; https://doi.org/10.3390/ma14102688 - 20 May 2021
Cited by 12 | Viewed by 3006
Abstract
The potential use of paper sludge (PS) as filler in the production of bio-composites based on poly lactic acid (PLA) and polybutylene adipate terephthalate (PBAT) was investigated. PS/PLA/PBAT composites, with addition of acetyl tributyl citrate (ATBC) as biobased plasticizer, were produced with PS [...] Read more.
The potential use of paper sludge (PS) as filler in the production of bio-composites based on poly lactic acid (PLA) and polybutylene adipate terephthalate (PBAT) was investigated. PS/PLA/PBAT composites, with addition of acetyl tributyl citrate (ATBC) as biobased plasticizer, were produced with PS loadings up to 30 wt.% by twin-screw extrusion followed by injection moulding. The composites were characterized by rheological measurements, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and mechanical tests (tensile and impact resistance) to study the effect of PS on the processability, thermal stability, crystallinity and mechanical performance of polymeric matrix. The optimized composites at higher PS content were successfully processed to produce pots for horticulture and, in view of this application, preliminary phytotoxicity tests were conducted using the germination test on Lepidium sativum L. seeds. Results revealed that developed composites up to 30 wt.% PS had good processability by extrusion and injection moulding showing that PS is a potential substitute of calcium carbonate as filler in the production of bio-composites, and the absence of phytotoxic effects showed the possibility of their use in the production of pots/items for applications in floriculture and/or horticulture. Full article
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11 pages, 4138 KiB  
Article
Microstructure and Mechanical Properties of NiTi-Based Eutectic Shape Memory Alloy Produced via Selective Laser Melting In-Situ Alloying by Nb
by Igor Polozov and Anatoly Popovich
Materials 2021, 14(10), 2696; https://doi.org/10.3390/ma14102696 - 20 May 2021
Cited by 18 | Viewed by 3702
Abstract
This paper presents the results of selective laser melting (SLM) process of a nitinol-based NiTiNb shape memory alloy. The eutectic alloy Ni45Ti45Nb10 with a shape memory effect was obtained by SLM in-situ alloying using a powder mixture of [...] Read more.
This paper presents the results of selective laser melting (SLM) process of a nitinol-based NiTiNb shape memory alloy. The eutectic alloy Ni45Ti45Nb10 with a shape memory effect was obtained by SLM in-situ alloying using a powder mixture of NiTi and Nb powder particles. Samples with a high relative density (>99%) were obtained using optimized process parameters. Microstructure, phase composition, tensile properties, as well as martensitic phase transformations temperatures of the produced alloy were investigated in as-fabricated and heat-treated conditions. The NiTiNb alloy fabricated using the SLM in-situ alloying featured the microstructure consisting of the NiTi matrix, fine NiTi+β-Nb eutectics, as well as residual unmelted Nb particles. The mechanical tests showed that the obtained alloy has a yield strength up to 436 MPa and the tensile strength up to 706 MPa. At the same time, in-situ alloying with Nb allowed increasing the hysteresis of martensitic transformation as compared to the alloy without Nb addition from 22 to 50 °C with an increase in Af temperature from −5 to 22 °C. Full article
(This article belongs to the Special Issue Materials, Design and Process Development for Additive Manufacturing)
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13 pages, 2609 KiB  
Article
Principal Component Analysis as a Statistical Tool for Concrete Mix Design
by Janusz Kobaka
Materials 2021, 14(10), 2668; https://doi.org/10.3390/ma14102668 - 19 May 2021
Cited by 14 | Viewed by 3762
Abstract
With the recent and rapid development of concrete technologies and the ever-increasing use of concrete, adapting concrete to the specific needs and applications of civil engineering is necessary. Due to economic considerations and care for the natural environment, improving the methods currently used [...] Read more.
With the recent and rapid development of concrete technologies and the ever-increasing use of concrete, adapting concrete to the specific needs and applications of civil engineering is necessary. Due to economic considerations and care for the natural environment, improving the methods currently used in concrete design is also necessary. In this study, the author used principal component analysis as a statistical tool in the concrete mix design process. Using a combination of PCA variables and 2D and 3D factors has made it possible to refine concrete recipes. Thirty-eight concrete mixes of different aggregate grades were analyzed using this method. The applied statistical analysis showed many interesting relationships between the properties of concrete and the content of its components such as the clustering of certain properties, showing dependence between the properties and the quantities of certain ingredients in concrete, and reducing noise in the data, which most importantly simplifies interpretation. This method of analysis can be used as an aid for concrete mix design. Full article
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14 pages, 1713 KiB  
Article
Design an Epoxy Coating with TiO2/GO/PANI Nanocomposites for Enhancing Corrosion Resistance of Q235 Carbon Steel
by Shimin Chen, Bo Li, Rengui Xiao, Huanhu Luo, Siwu Yu, Jinghang He and Xia Liao
Materials 2021, 14(10), 2629; https://doi.org/10.3390/ma14102629 - 18 May 2021
Cited by 28 | Viewed by 2892
Abstract
In this work, a ternary TiO2/Graphene oxide/Polyaniline (TiO2/GO/PANI) nanocomposite was synthesized by in situ oxidation and use as a filler on epoxy resin (TiO2/GO/PANI/EP), a bifunctional in situ protective coating has been developed and reinforced the Q235 [...] Read more.
In this work, a ternary TiO2/Graphene oxide/Polyaniline (TiO2/GO/PANI) nanocomposite was synthesized by in situ oxidation and use as a filler on epoxy resin (TiO2/GO/PANI/EP), a bifunctional in situ protective coating has been developed and reinforced the Q235 carbon steel protection against corrosion. The structure and optical properties of the obtained composites are characterized by XRD, FTIR, and UV–vis. Compared to bare TiO2 and bare Q235, the TiO2/GO/PANI/EP coating exhibited prominent photoelectrochemical properties, such as the photocurrent density increased 0.06 A/cm2 and the corrosion potential shifted from −651 mV to −851 mV, respectively. The results show that the TiO2/GO/PANI nanocomposite has an extended light absorption range and the effective separation of electron-hole pairs improves the photoelectrochemical performance, and also provides cathodic protection to Q235 steel under dark conditions. The TiO2/GO/PANI/EP coating can isolate the Q235 steel from the external corrosive environment, and may generally be regarded a useful protective barrier coating to metallic materials. When the TiO2/GO/PANI composite is dispersed in the EP, the compactness of the coating is improved and the protective barrier effect is enhanced. Full article
(This article belongs to the Section Corrosion)
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15 pages, 7032 KiB  
Article
Synthesis of Transition Metal Complexes and Their Effects on Combustion Properties of Semi-Rigid Polyvinyl Chloride
by Pei Xiang, Jun Xu, Biao Li, Weiqi Liu, Jinshun Zhao, Qining Ke, Siwen Bi and Xuhuang Chen
Materials 2021, 14(10), 2634; https://doi.org/10.3390/ma14102634 - 18 May 2021
Cited by 6 | Viewed by 2769
Abstract
Using introduction of MoO42− and Fe3+, Cu2+, or Zn2+ into amphiphilic polymers (DN) via an ion-exchange reaction, different transition metal complexes, as retardants and smoke suppressants, including (DN)Mo, Fe(DN)Mo, Cu(DN)Mo, and Zn(DN)Mo were synthesized. Combined with [...] Read more.
Using introduction of MoO42− and Fe3+, Cu2+, or Zn2+ into amphiphilic polymers (DN) via an ion-exchange reaction, different transition metal complexes, as retardants and smoke suppressants, including (DN)Mo, Fe(DN)Mo, Cu(DN)Mo, and Zn(DN)Mo were synthesized. Combined with the results of X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FTIR), it could be determined that ionic bonding of these ions with DN occurred. Subsequently, the influence of flame-retardant, smoke-suppression, and mechanical properties of (DN)Mo, Fe(DN)Mo, Cu(DN)Mo, and Zn(DN)Mo on polyvinyl Chloride (PVC) were tested. It was demonstrated that transition metal complexes of three metal elements, Fe(DN)Mo, Cu(DN)Mo, and Zn(DN)Mo, showed better flame retardancy, smoke suppression, and thermal stability as confirmed by microcalorimetry, limiting oxygen index (LOI), smoke density, and thermogravimetric analysis (TGA) tests, in which Cu(DN)Mo worked best due to the Lewis acid mechanism and reductive coupling mechanism. Scanning electron microscopy (SEM) showed that the addition of (DN)Mo, Fe(DN)Mo, Cu(DN)Mo, and Zn(DN)Mo promoted the formation of a dense carbon layer on the PVC surface during combustion, which could protect the interior PVC. The addition of these transition metal complexes hardly impaired the mechanical properties of PVC. Full article
(This article belongs to the Special Issue Advances in Fire Retardant Materials)
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16 pages, 5430 KiB  
Article
Effect of Mixed Recycled Aggregate on the Mechanical Strength and Microstructure of Concrete under Different Water Cement Ratios
by Tao Meng, Huadong Wei, Xiufen Yang, Bo Zhang, Yuncai Zhang and Cungui Zhang
Materials 2021, 14(10), 2631; https://doi.org/10.3390/ma14102631 - 18 May 2021
Cited by 16 | Viewed by 2654
Abstract
Mixed recycled aggregate (MRA) is a kind of recycled aggregate containing discarded bricks and other impurities that is inferior to ordinary recycled concrete aggregate. To study the effect of MRA in concrete, specimens with 100% MRA under different water–cement ratios (W/C) of 0.50, [...] Read more.
Mixed recycled aggregate (MRA) is a kind of recycled aggregate containing discarded bricks and other impurities that is inferior to ordinary recycled concrete aggregate. To study the effect of MRA in concrete, specimens with 100% MRA under different water–cement ratios (W/C) of 0.50, 0.42, 0.36 and 0.30 were prepared, and the mechanical properties and microstructure were tested. Results show that compared with ordinary concrete, the compressive strength of mixed recycled aggregate concrete (MRAC) with the same W/C was reduced by more than 50% at 28 days, but the axial compression ratio was relatively high, reaching over 0.87. Affected by the high water absorption of MRA, the hydration rate of cement slowed, which was beneficial to the long-term development of the properties of MRAC. An appropriate increase in cement content could strengthen MRA and densify the pore structure of MRAC. The research results of this article prove that MRA has high utilization value and could be used to prepare MRAC with application potential using optimal gradation, which is of positive significance for promoting the consumption of construction waste. Full article
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17 pages, 1588 KiB  
Review
Selective Laser Melting of Al-Based Matrix Composites with Al2O3 Reinforcement: Features and Advantages
by Ivan A. Pelevin, Anton Yu. Nalivaiko, Dmitriy Yu. Ozherelkov, Alexander S. Shinkaryov, Stanislav V. Chernyshikhin, Alexey N. Arnautov, Sergey V. Zmanovsky and Alexander A. Gromov
Materials 2021, 14(10), 2648; https://doi.org/10.3390/ma14102648 - 18 May 2021
Cited by 25 | Viewed by 3813
Abstract
Aluminum matrix composites (AMC) are of great interest and importance as high-performance materials with enhanced mechanical properties. Al2O3 is a commonly used reinforcement in AMCs fabricated by means of various technological methods, including casting and sintering. Selective laser melting (SLM) [...] Read more.
Aluminum matrix composites (AMC) are of great interest and importance as high-performance materials with enhanced mechanical properties. Al2O3 is a commonly used reinforcement in AMCs fabricated by means of various technological methods, including casting and sintering. Selective laser melting (SLM) is a suitable modern method of the fabrication of net-shape fully dense parts from AMC with alumina. The main results, achievements, and difficulties of SLM applied to AMCs with alumina are discussed in this review and compared with conventional methods. It was shown that the initial powder preparation, namely the particle size distribution, sphericity, and thorough mixing, affected the final microstructure and properties of SLMed materials drastically. The distribution of reinforcing particles tends to consolidate the near-melting pool-edges process because of pushing by the liquid–solid interface during the solidification process that is a common problem of various fabrication methods. The achievement of an homogeneous distribution was shown to be possible through both the thorough mixing of the initial powders and the precise optimization of SLM parameters. The strength of the AMCs fabricated by the SLM method was relatively low compared with materials produced by conventional methods, while for superior relative densities of more than 99%, hardness and tribological properties were obtained, making SLM a promising method for the Al-based matrix composites with Al2O3. Full article
(This article belongs to the Special Issue Recent Advances in Additive Manufacturing Technologies)
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11 pages, 5559 KiB  
Article
Neutralization of Acidic Wastewater from a Steel Plant by Using CaO-Containing Waste Materials from Pulp and Paper Industries
by Tova Jarnerud, Andrey V. Karasev and Pär G. Jönsson
Materials 2021, 14(10), 2653; https://doi.org/10.3390/ma14102653 - 18 May 2021
Cited by 15 | Viewed by 3911
Abstract
In this study, CaO-containing wastes from pulp and paper industries such as fly ash (FA) and calcined lime mud (LM) were utilized to neutralize and purify acidic wastewaters from the pickling processes in steel mills. The investigations were conducted by laboratory scale trials [...] Read more.
In this study, CaO-containing wastes from pulp and paper industries such as fly ash (FA) and calcined lime mud (LM) were utilized to neutralize and purify acidic wastewaters from the pickling processes in steel mills. The investigations were conducted by laboratory scale trials using four different batches of wastewaters and additions of two types of CaO-containing waste materials. Primary lime (PL), which is usually used for the neutralization, was also tested in the same experimental set up in the sake of comparison. The results show that these secondary lime sources can effectively increase the pH of the acidic wastewaters as good as the commonly used primary lime. Therefore, these secondary lime sources could be potential candidates for application in neutralization processes of industrial acidic wastewater treatment. Moreover, concentrations of metals (such as Cr, Fe, Ni, Mo and Zn) can decrease dramatically after neutralization by using secondary lime. The LM has a purification effect from the given metals, similar to the PL. Application of fly ash and calcined lime mud as neutralizing agents can reduce the amount of waste from pulp and paper mills sent to landfill and decrease the need for nature lime materials in the steel industry. Full article
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4 pages, 173 KiB  
Editorial
Advances in Natural Fibers and Polymers
by Francesc X. Espinach
Materials 2021, 14(10), 2607; https://doi.org/10.3390/ma14102607 - 17 May 2021
Cited by 16 | Viewed by 2657
Abstract
The use of natural fibers as reinforcement for polymer-based composites has been attracting the interest of the scientific community for a long time [...] Full article
(This article belongs to the Special Issue Advances in Natural Fibers and Polymers)
18 pages, 28060 KiB  
Article
New-Generation Liquid Crystal Materials for Application in Infrared Region
by Piotr Harmata and Jakub Herman
Materials 2021, 14(10), 2616; https://doi.org/10.3390/ma14102616 - 17 May 2021
Cited by 12 | Viewed by 2673
Abstract
This study presents 13 new organic compounds with self-assembling behavior, which can be divided into two groups. The first synthesized group includes compounds based on 4′-(trifluoromethoxy)-[1,1′-biphenyl]-4-yl-4-(trifluoromethoxy) benzoate core, and the second includes compounds based on 4-((4-(trifluoromethoxy)phenyl)ethynyl)phenyl-4-(trifluoromethoxy) benzoate core. They differ in the number [...] Read more.
This study presents 13 new organic compounds with self-assembling behavior, which can be divided into two groups. The first synthesized group includes compounds based on 4′-(trifluoromethoxy)-[1,1′-biphenyl]-4-yl-4-(trifluoromethoxy) benzoate core, and the second includes compounds based on 4-((4-(trifluoromethoxy)phenyl)ethynyl)phenyl-4-(trifluoromethoxy) benzoate core. They differ in the number and location of the fluorine atom in the lateral position. Mesomorphic properties, phase transition enthalpies, refractive indices, birefringence, and MWIR (mid-wavelength infrared) spectral properties of the compounds were investigated, and the results were compared with currently used materials. The influence of the length of the core as well as type and position of substituents in the molecular core was analyzed. The lack of aliphatic protons in the molecular structure generated unique infrared properties. Full article
(This article belongs to the Special Issue Advances in Liquid Crystalline Materials—Beyond the Visible)
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16 pages, 6222 KiB  
Article
The Effect of Surfactant-Modified Montmorillonite on the Cross-Linking Efficiency of Polysiloxanes
by Monika Wójcik-Bania and Jakub Matusik
Materials 2021, 14(10), 2623; https://doi.org/10.3390/ma14102623 - 17 May 2021
Cited by 24 | Viewed by 2442
Abstract
Polymer–clay mineral composites are an important class of materials with various applications in the industry. Despite interesting properties of polysiloxanes, such matrices were rarely used in combination with clay minerals. Thus, for the first time, a systematic study was designed to investigate the [...] Read more.
Polymer–clay mineral composites are an important class of materials with various applications in the industry. Despite interesting properties of polysiloxanes, such matrices were rarely used in combination with clay minerals. Thus, for the first time, a systematic study was designed to investigate the cross-linking efficiency of polysiloxane networks in the presence of 2 wt % of organo-montmorillonite. Montmorillonite (Mt) was intercalated with six quaternary ammonium salts of the cation structure [(CH3)2R’NR]+, where R = C12, C14, C16, and R’ = methyl or benzyl substituent. The intercalation efficiency was examined by X-ray diffraction, CHN elemental analysis, and Fourier transform infrared (FTIR) spectroscopy. Textural studies have shown that the application of freezing in liquid nitrogen and freeze-drying after the intercalation increases the specific surface area and the total pore volume of organo-Mt. The polymer matrix was a poly(methylhydrosiloxane) cross-linked with two linear vinylsiloxanes of different siloxane chain lengths between end functional groups. X-ray diffraction and transmission electron microscopy studies have shown that the increase in d-spacing of organo-Mt and the benzyl substituent influence the degree of nanofillers’ exfoliation in the nanocomposites. The increase in the degree of organo-Mt exfoliation reduces the efficiency of hydrosilylation reaction monitored by FTIR. This was due to physical hindrance induced by exfoliated Mt particles. Full article
(This article belongs to the Special Issue Advanced Polymer Matrix Nanocomposite Materials)
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10 pages, 3173 KiB  
Article
Approximately Model of the Maximum Temperature on the Chip Surface
by Marian Bartoszuk
Materials 2021, 14(10), 2592; https://doi.org/10.3390/ma14102592 - 16 May 2021
Cited by 6 | Viewed by 1846
Abstract
This article presents an approximately model that allows for the determination of the maximum temperature of the chip surface in dry orthogonal turning. The mathematical formula describing the maximum temperature of the chip surface was formulated based on experimental data. The experiments were [...] Read more.
This article presents an approximately model that allows for the determination of the maximum temperature of the chip surface in dry orthogonal turning. The mathematical formula describing the maximum temperature of the chip surface was formulated based on experimental data. The experiments were carried out for orthogonal cutting of austenitic steel AISI 321 with flat rake face carbide inserts that were made of tungsten carbide H10F, both uncoated and coated, with coatings of varied arrangement. Thermographic images of the cutting zone were used to verify the correctness of the approximately model. The obtained results show good agreement between the modelling results and experimental studies. The discrepancy of the maximum temperature values of the top surface of the chip does not exceed 6.4%. Full article
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