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Eng, Volume 6, Issue 6 (June 2025) – 29 articles

Cover Story (view full-size image): This paper presents a series of experimental and computational modeling procedures related to precision controls of intermittent dispensing systems for complex fluids. In traditional reductionist approaches, key components of dispensing systems have been modeled with different boundary and initial conditions. In system approaches, inlet and outlet pressure differentials, volume flow rates, and thixotropic material properties have been calibrated in computational and experimental models. It is evident that both reductionist and system approaches assisted with inverse optimization methods are necessary for the comprehensive understanding of complex delivery systems and the derivation of useful information relevant to industrial and manufacturing applications. View this paper
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13 pages, 1944 KiB  
Article
Benzo[a]pyrene (B[a]P) Degradation Enhanced by Soils Mixing Effects: Validation Study of Stirring Test and Discrete Element Method (DEM)
by Xiaopin Guo, Rong Xu, Zhigen Wu and Rongbing Fu
Eng 2025, 6(6), 132; https://doi.org/10.3390/eng6060132 - 19 Jun 2025
Viewed by 269
Abstract
To date, few studies have been carried out on the influence of the mixing effects of soils and remediation agents on the remediation effects of benzo[a]pyrene (B[a]P) in contaminated soils. In this study, the mixing effects of soils and remediation agents and the [...] Read more.
To date, few studies have been carried out on the influence of the mixing effects of soils and remediation agents on the remediation effects of benzo[a]pyrene (B[a]P) in contaminated soils. In this study, the mixing effects of soils and remediation agents and the degradation effects of B[a]P under different stirring conditions were investigated by combining stirring tests with discrete element method (DEM) simulation. The results from the stirring tests indicated that the mixing effects of two-stage (CDrill) drill bits were better than first-stage one-line (ADrill) and first-stage cruciform (BDrill) drill bits. The mixing quality of CDrill at the drilling/raising rates of 2, 2.5, 3, 4, and 7.5 cm/min were 42.13%, 43.20%, 43.98%, and 43.30%, respectively. In terms of the results from the B[a]P oxidation remediation tests, the contaminated soils mixed with CDril have better remediation effects for B[a]p than those mixed with ADril and BDril, since B[a]p in contaminated soils stirred and mixed using CDrill could not be detected after oxidative degradation. The present study results have proved that the mixing effects of soils and remediation agents could significantly affect the remediation effects of contaminated soils with polycyclic aromatic hydrocarbons (PAHs). Full article
(This article belongs to the Section Chemical, Civil and Environmental Engineering)
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25 pages, 9720 KiB  
Article
Effect of Structural Forms on Wind-Induced Response of Tall Buildings: A Finite Element Approach
by Paraskevi Mazarakou and Angeliki Papalou
Eng 2025, 6(6), 131; https://doi.org/10.3390/eng6060131 - 18 Jun 2025
Viewed by 327
Abstract
Tall buildings are vulnerable to wind loads, which can cause significant displacements that can affect their stability, strength, and serviceability. Their structural configuration can significantly influence their behavior to wind loads. There are not enough comparative studies in the literature examining the effects [...] Read more.
Tall buildings are vulnerable to wind loads, which can cause significant displacements that can affect their stability, strength, and serviceability. Their structural configuration can significantly influence their behavior to wind loads. There are not enough comparative studies in the literature examining the effects of wind loads on different structural configurations. This study examines the response of tall buildings to wind loads by varying their structural forms. Twelve models of tall buildings of different heights and structural configurations were analyzed using the finite element method. Wind loads were applied to the models as equivalent static forces, according to existing codes. The maximum displacements were calculated for each model, and the results were compared. It was found that a considerable reduction in the response was achieved by including shear walls at specific locations in the building’s layout, thereby identifying the optimal location. However, the effectiveness of the different configurations converges at building heights greater than 120 m. In addition, the maximum displacement on the same floor in buildings with the same structural form may vary depending on the building’s total height. An increase in wind velocity results in an almost linear increase in the maximum displacements of the buildings. The findings of this study can assist designers in optimizing shear wall placement in tall building designs. Full article
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16 pages, 2497 KiB  
Article
Modeling the Influence of Non-Constant Poisson’s Ratio on Crack Formation Under Uniaxial Compression of Rocks and Concrete
by Gennady Kolesnikov, Vitali Shekov and Timmo Gavrilov
Eng 2025, 6(6), 130; https://doi.org/10.3390/eng6060130 - 17 Jun 2025
Viewed by 398
Abstract
This article considers the effect of constant and variable Poisson’s ratio on cracking in concrete and rock specimens under uniaxial compression using mechanical systems modeling methods. The article presents an analysis of the data confirming the increase in Poisson’s ratio under specimen loading. [...] Read more.
This article considers the effect of constant and variable Poisson’s ratio on cracking in concrete and rock specimens under uniaxial compression using mechanical systems modeling methods. The article presents an analysis of the data confirming the increase in Poisson’s ratio under specimen loading. A system of equations for modeling the effect of Poisson’s ratio on cracking under uniaxial compression is proposed. The comparison showed that the model with a constant Poisson’s ratio predicts a thickness of the surface layer with cracks that is underestimated by approximately 10%. In practice, this means that the model with a constant Poisson’s ratio underestimates the risk of failure. A technique for analyzing random deviations of Poisson’s ratio from the variable mathematical expectation is proposed. The comparison showed that the model with a variable Poisson’s ratio leads to results that are more cautious, i.e., it does not potentially overestimate the safety factor. The model predicts an increase in uniaxial compression strength when using external reinforcement. An equation is proposed for determining the required wall thickness of a conditional reinforcement shell depending on the axial compressive stress. The study contributes to understanding the potential vulnerability of load-bearing structures and makes a certain contribution to increasing their reliability. Full article
(This article belongs to the Section Chemical, Civil and Environmental Engineering)
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48 pages, 1917 KiB  
Review
Review of Watershed Hydrology and Mathematical Models
by Shiblu Sarker and Olkeba Tolessa Leta
Eng 2025, 6(6), 129; https://doi.org/10.3390/eng6060129 - 17 Jun 2025
Viewed by 591
Abstract
This study provides a comprehensive overview of watershed hydrology and mathematical models, focusing on its hydrological features and the implementation of hydrological modeling for effective water resource modeling and assessment, planning, and management. The study presents a thorough review of the primary transport [...] Read more.
This study provides a comprehensive overview of watershed hydrology and mathematical models, focusing on its hydrological features and the implementation of hydrological modeling for effective water resource modeling and assessment, planning, and management. The study presents a thorough review of the primary transport mechanisms of water within a watershed, particularly the river network, and examines its physical and stochastic characteristics. It also discusses the derivation of governing equations for various hydrological processes within a watershed, including evaluating their applicability in the context of watershed modeling. Additionally, this research reviews the generation of hydrologic flux from rainfall events within a watershed and its subsequent routing through overland flow and channel networks. Furthermore, the study examines commonly utilized statistical distributions and methods in watershed hydrology, emphasizing their implications for watershed modeling. Finally, this research evaluates various mathematical models used in watershed processes modeling, highlighting their respective advantages and disadvantages in the context of water resource management studies. Full article
(This article belongs to the Section Chemical, Civil and Environmental Engineering)
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29 pages, 10131 KiB  
Article
Preliminary Experimental Comparison of Plunge Milling and Face Milling: Influences of Cutting Parameters on Cutting Force and Surface Roughness
by Afraa Khattab, István Sztankovics and Csaba Felhő
Eng 2025, 6(6), 128; https://doi.org/10.3390/eng6060128 - 15 Jun 2025
Viewed by 442
Abstract
The increasing demand for precision-engineered machined components across diverse sectors highlights the importance of optimizing machining procedures. The improvement of milling strategies is significant in the production of flat surfaces and slots of different sizes. The choice between milling techniques can significantly impact [...] Read more.
The increasing demand for precision-engineered machined components across diverse sectors highlights the importance of optimizing machining procedures. The improvement of milling strategies is significant in the production of flat surfaces and slots of different sizes. The choice between milling techniques can significantly impact the final product quality and production efficiency. This study provides a detailed examination of the relative effectiveness of plunge milling (axial feed) versus face milling (radial feed) techniques, concentrating on critical performance metrics such as cutting force and surface roughness. In our systematic approach, we varied key milling parameters (feed per tooth, depth of cut, and cutting speed). We conducted a series of experiments to quantify the resulting cutting forces and surface finish quality employed under different conditions. The analysis reveals notable performance differences between the two milling methods at various parameter settings. Through statistical and graphical analysis, we clarify the relationships between milling parameters and the resultant outputs, offering a deeper understanding of the factors influencing machining efficiency. The results reveal significant differences between plunge milling and face milling, with plunge milling exhibiting lower cutting forces, while face milling demonstrated superior surface quality. The insights granted from this research have implications for optimizing milling operations. Full article
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31 pages, 6761 KiB  
Article
Improved Modulation Classification Based on Hough Transforms of Constellation Diagrams Using CNN for the UWA-OFDM Communication System
by Mohamed A. Abdel-Moneim, Mohamed K. M. Gerwash, El-Sayed M. El-Rabaie, Fathi E. Abd El-Samie, Khalil F. Ramadan and Nariman Abdel-Salam
Eng 2025, 6(6), 127; https://doi.org/10.3390/eng6060127 - 14 Jun 2025
Viewed by 364
Abstract
The Automatic Modulation Classification (AMC) for underwater acoustic signals enables more efficient utilization of the acoustic spectrum. Deep learning techniques significantly improve classification performance. Hence, they can be applied in AMC work to improve the underwater acoustic (UWA) communication. This paper is based [...] Read more.
The Automatic Modulation Classification (AMC) for underwater acoustic signals enables more efficient utilization of the acoustic spectrum. Deep learning techniques significantly improve classification performance. Hence, they can be applied in AMC work to improve the underwater acoustic (UWA) communication. This paper is based on the adoption of Hough Transform (HT) and Edge Detection (ED) to enhance modulation classification, especially for a small dataset. Deep neural models based on basic Convolutional Neural Network (CNN), Visual Geometry Group-16 (VGG-16), and VGG-19 trained on constellation diagrams transformed using HT are adopted. The objective is to extract features from constellation diagrams projected onto the Hough space. In addition, we use Orthogonal Frequency Division Multiplexing (OFDM) technology, which is frequently utilized in UWA systems because of its ability to avoid multipath fading and enhance spectrum utilization. We use an OFDM system with the Discrete Cosine Transform (DCT), Cyclic Prefix (CP), and equalization over the UWA communication channel under the effect of estimation errors. Seven modulation types are considered for classification, including Phase Shift Keying (PSK) and Quadrature Amplitude Modulation (QAM) (2/8/16-PSK and 4/8/16/32-QAM), with a Signal-to-Noise Ratio (SNR) ranging from −5 to 25 dB. Simulation results indicate that our CNN model with HT and ED at perfect channel estimation, achieves a 94% classification accuracy at 10 dB SNR, outperforming benchmark models by approximately 40%. Full article
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15 pages, 3935 KiB  
Article
A 55 V, Six-Channel Chopper and Auto-Zeroing Amplifier with 6.2 nV/Hz Noise and −128 dB Total Harmonic Distortion
by Guolong Li, Guoqing Weng, Zhifeng Chen, Chenying Zhang, Shifan Wu and Chengying Chen
Eng 2025, 6(6), 126; https://doi.org/10.3390/eng6060126 - 11 Jun 2025
Viewed by 480
Abstract
In this paper, a high-voltage chopper and ping-pong auto-zeroing operational amplifier was designed for industrial and automotive applications. Based on chopper stabilization, the proposed circuit introduces a novel chopper switch control signal that varies with the input common-mode voltage. This scheme effectively suppresses [...] Read more.
In this paper, a high-voltage chopper and ping-pong auto-zeroing operational amplifier was designed for industrial and automotive applications. Based on chopper stabilization, the proposed circuit introduces a novel chopper switch control signal that varies with the input common-mode voltage. This scheme effectively suppresses the reference offset caused by the chopper switches and prevents transistor breakdown under high-voltage conditions. Additionally, the ping-pong auto-zero structure was optimized by employing a six-channel parallel first-stage amplifier, which further reduced the charge injection and ripple introduced by the chopper switches. The amplifier was implemented using an SMIC (Semiconductor Manufacturing International Corporation) 180 nm 1P5M BCD (Bipolar-CMOS-DMOS) process with a chip area of 4.211 mm2. The post-layout simulation results show that, under a 55 V supply, the amplifier achieves an input-referred noise Power Spectral Density (PSD) of 6.2 nV/Hz and an input offset voltage of 32 μV, while the output voltage swings from 0.2 V to 53.4 V with a unity gain bandwidth of 3.2 MHz, which meets the requirements for high-voltage, high-resolution signal processing. Full article
(This article belongs to the Topic Advanced Integrated Circuit Design and Application)
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25 pages, 15207 KiB  
Article
Study of the Effects of Hardfacing Modes Carried out by FCAW-S with Exothermic Addition of MnO2-Al on Non-Metallic Inclusions, Grain Size, Microstructure and Mechanical Properties
by Bohdan Trembach, Illia Trembach, Aleksandr Grin, Nataliia Makarenko, Olha Babych, Sergey Knyazev, Yuliia Musairova, Michal Krbata, Oleksii Balenko, Oleh Vorobiov and Anatoliy Panchenko
Eng 2025, 6(6), 125; https://doi.org/10.3390/eng6060125 - 10 Jun 2025
Viewed by 1017
Abstract
This paper investigates self-shielded flux-cored wires with an exothermic MnO2-Al addition and the effect of hardfacing modes on the deposited alloy of the Fe-C-Mn system for the first time. Additionally, the paper proposes a new experimental research methodology using an orthogonal [...] Read more.
This paper investigates self-shielded flux-cored wires with an exothermic MnO2-Al addition and the effect of hardfacing modes on the deposited alloy of the Fe-C-Mn system for the first time. Additionally, the paper proposes a new experimental research methodology using an orthogonal experimental design with nine experiments and three levels. At the first stage, it is proposed to use the Taguchi plan (L9) method to find the most significant variables. At the second stage, for the development of a mathematical model and optimization, a factorial design is recommended. The studied parameters of the hardfacing mode were travel speed (TS), set voltage on the power source (Uset), contact tip to work distance (CTWD), and wire feed speed (WFS). The following parameters were studied: welding thermal cycle parameters, microstructure, grain size, non-metallic inclusions, and mechanical properties. The results of the analysis showed that the listed parameters of the hardfacing modes have a different effect on the characteristics of the hardfacing process with self-shielded flux-cored wires with an exothermic addition in the filler. It was determined that for flux-cored wires with an exothermic addition, the size of the deposited metal grain size is most affected by the contact tip to work distance (CTWD). The research results showed that the travel speed (TS) had the main influence on the thermal cycle parameters (heat input, cooling time) and hardness. The analysis of the deposited metal samples showed that an increase in the travel speed had a negative impact on the number of non-metallic inclusions (NMIs) in the deposited metal. While the size of NMIs was influenced by the wire feed speed and the set voltage on the power source. Full article
(This article belongs to the Section Materials Engineering)
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39 pages, 8121 KiB  
Article
Engineering Geological Characterization of Soils and Rocks for Urban Planning: A Case Study from Wolaita Sodo Town, Southern Ethiopia
by Alemu Tadese, Ephrem Getahun, Muralitharan Jothimani, Tadesse Demisie and Amanuel Ayalew
Eng 2025, 6(6), 124; https://doi.org/10.3390/eng6060124 - 9 Jun 2025
Viewed by 1529
Abstract
This study was conducted to characterize and classify soils and rocks and to produce an engineering geological map that is beneficial for overall urban planning. The soils’ moisture content and specific gravity values range from 23.47% to 44.21% and 2.68 to 2.81, respectively. [...] Read more.
This study was conducted to characterize and classify soils and rocks and to produce an engineering geological map that is beneficial for overall urban planning. The soils’ moisture content and specific gravity values range from 23.47% to 44.21% and 2.68 to 2.81, respectively. The activity of soils varies from 0.34 to 0.78 (inactive to normal). The shrinkage limit and shrinkage index values of soils range from 5% to 11.43% and 14.29% to 26.9%, respectively. Free swell value varies from 5 to 23% (low expansive). The unconfined compressive strength of soils ranges from 215.8 to 333.5 kPa (very stiff). According to USCS (Unified Soil Classification System), soils are classified into lean clay, lean clay with sand, fat clay with sand, and clayey silt with slight plasticity. According to BSCS (British Soil Classification SystemS), soils are classified into clay of intermediate plasticity, clay of high plasticity, and silt of intermediate plasticity. Rocks were classified into four categories based on their mass strength: very low mass strength, low mass strength, medium mass strength, and high mass strength. The RQD Rock Quality Designatione) value ranges from 47.48% to 98.25%, indicating a quality range from poor to excellent. The RMR Rock Mass Ratinge) values range from 44 to 90%, indicating that the rocks of the study area fall into three major classes: Class I (very good), Class II (good), and Class III (fair). Full article
(This article belongs to the Section Chemical, Civil and Environmental Engineering)
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20 pages, 7820 KiB  
Article
Optimization of Process Parameters for Methylene Blue Dye Removal Using “Eriobotrya Japonica” Grains via Box-Behnken Design Based on Response Surface Methodology
by Bouchra Belahrach, Mohamed Farah, Youssef Belaoufi, Meyem Bensemlali, Hamid Nasrellah, Najoua Labjar, Abdoullatif Baraket, Abdelouahed Dahrouch and Souad El Hajjaji
Eng 2025, 6(6), 123; https://doi.org/10.3390/eng6060123 - 3 Jun 2025
Viewed by 404
Abstract
This study intended to examine and assess the performance of raw and treated Eriobotrya Japonica seed waste for the adsorption-based removal of methylene blue dye from an aqueous solution. The effects of several factors, including pH, adsorbent dose, and initial concentration, on the [...] Read more.
This study intended to examine and assess the performance of raw and treated Eriobotrya Japonica seed waste for the adsorption-based removal of methylene blue dye from an aqueous solution. The effects of several factors, including pH, adsorbent dose, and initial concentration, on the elimination of this dye were examined. To optimize the removal process, a Box-Behnken design (BBD) based on response surface methodology (RSM) was employed to evaluate the influence of key variables, adsorbent dose, initial dye concentration, and pH, along with their interactions. The findings demonstrated that the statistical analysis reveals a high significance of the dye for raw and treated Eriobotrya Japonica seed waste, with extremely weak probability values (p < 0.0001). The optimal conditions achieved were the adsorbent dose = 21.21 mg, initial dye concentration = 7.54 mg/L, and pH = 10.92 for the raw waste and adsorbent dosage = 21.75 mg, initial dye concentration = 7.5 mg/L, and pH = 11.7 for the extracted waste. These conditions result in a dye removal efficiency of 99.48% and 99.88% for raw and treated Eriobotrya Japonica seed waste, respectively. The methylene blue adsorption kinetics on the adsorbent can be precisely represented by an effective pseudo-second-order equation. The Freundlich model showed a significantly better fit to the experimental results compared to the Langmuir model. Full article
(This article belongs to the Section Chemical, Civil and Environmental Engineering)
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29 pages, 12056 KiB  
Article
A Standard Test Apparatus and Method for Validating the Accuracy of Mobile Phone Apps in Measuring Concrete Crack Widths
by Chyuan-Hwan Jeng, Min Chao and Jian-Hung Chen
Eng 2025, 6(6), 122; https://doi.org/10.3390/eng6060122 - 2 Jun 2025
Viewed by 1157
Abstract
This paper presents a standardized apparatus and method for testing the accuracy of mobile phone apps designed to measure concrete crack widths. The apparatus comprises a standardized crack-width calibration plate (CWCP) and a simulated wall (SW), along with a pose adjusting and fixing [...] Read more.
This paper presents a standardized apparatus and method for testing the accuracy of mobile phone apps designed to measure concrete crack widths. The apparatus comprises a standardized crack-width calibration plate (CWCP) and a simulated wall (SW), along with a pose adjusting and fixing device (PAFD) and a spatial distance measuring assemblage (SDMA). The test method employs an innovative two-stage procedure associated with the SDMA to calculate the distances (Ki) from the phone’s four corners to the SW. The phone’s position is adjusted using the PAFD until the four monitored Ki values match the target Ki. An app installed on the phone then measures crack widths on the CWCP. A standard experimental procedure was established to assess the accuracy of a preliminary Android app in measuring concrete crack widths, with results presented and discussed. This apparatus and method, grounded in their underlying physical meaning, can realistically simulate actual engineering conditions precisely and cost-effectively. Full article
(This article belongs to the Special Issue Interdisciplinary Insights in Engineering Research)
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20 pages, 2243 KiB  
Review
Prospects of Improving the Vibroacoustic Method for Locating Buried Non-Metallic Pipelines
by Vladimir Pshenin, Alexander Sleptsov and Leonid Dukhnevich
Eng 2025, 6(6), 121; https://doi.org/10.3390/eng6060121 - 2 Jun 2025
Cited by 1 | Viewed by 1233
Abstract
Acoustic methods are a promising direction when determining the position of buried non-metallic pipelines. Under difficult soil conditions, one of the most effective methods is the vibroacoustic method, which has a maximum range of application when acoustic waves propagate through the transported medium. [...] Read more.
Acoustic methods are a promising direction when determining the position of buried non-metallic pipelines. Under difficult soil conditions, one of the most effective methods is the vibroacoustic method, which has a maximum range of application when acoustic waves propagate through the transported medium. However, due to limited energy input into the pipeline, signal detection at significant distances from the source becomes challenging. This article considers the mechanism of acoustic oscillations attenuation in pipes and suggests possible directions for optimization of the investigated technology. The evaluation of mathematical modeling methods for the investigated process is conducted, and the key signal attenuation relationships are presented. The analysis allowed us to establish that the vibroacoustic method has the potential of increasing the efficiency by approximately 10–20%. Full article
(This article belongs to the Special Issue Interdisciplinary Insights in Engineering Research)
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24 pages, 2094 KiB  
Article
Optimizing Hybrid Renewable Energy Systems for Isolated Applications: A Modified Smell Agent Approach
by Manal Drici, Mourad Houabes, Ahmed Tijani Salawudeen and Mebarek Bahri
Eng 2025, 6(6), 120; https://doi.org/10.3390/eng6060120 - 1 Jun 2025
Viewed by 1057
Abstract
This paper presents the optimal sizing of a hybrid renewable energy system (HRES) for an isolated residential building using modified smell agent optimization (mSAO). The paper introduces a time-dependent approach that adapts the selection of the original SAO control parameters as the algorithm [...] Read more.
This paper presents the optimal sizing of a hybrid renewable energy system (HRES) for an isolated residential building using modified smell agent optimization (mSAO). The paper introduces a time-dependent approach that adapts the selection of the original SAO control parameters as the algorithm progresses through the optimization hyperspace. This modification addresses issues of poor convergence and suboptimal search in the original algorithm. Both the modified and standard algorithms were employed to design an HRES system comprising photovoltaic panels, wind turbines, fuel cells, batteries, and hydrogen storage, all connected via a DC-bus microgrid. The components were integrated with the microgrid using DC-DC power converters and supplied a designated load through a DC-AC inverter. Multiple operational scenarios and multi-objective criteria, including techno-economic metrics such as levelized cost of energy (LCOE) and loss of power supply probability (LPSP), were evaluated. Comparative analysis demonstrated that mSAO outperforms the standard SAO and the honey badger algorithm (HBA) used for the purpose of comparison only. Our simulation results highlighted that the PV–wind turbine–battery system achieved the best economic performance. In this case, the mSAO reduced the LPSP by approximately 38.89% and 87.50% over SAO and the HBA, respectively. Similarly, the mSAO also recorded LCOE performance superiority of 4.05% and 28.44% over SAO and the HBA, respectively. These results underscore the superiority of the mSAO in solving optimization problems. Full article
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20 pages, 1236 KiB  
Article
Comparative Analysis of Dedicated and Randomized Storage Policies in Warehouse Efficiency Optimization
by Rana M. Saleh and Tamer F. Abdelmaguid
Eng 2025, 6(6), 119; https://doi.org/10.3390/eng6060119 - 1 Jun 2025
Viewed by 958
Abstract
This paper examines the impact of two storage policies—dedicated storage (D-SLAP) and randomized storage (R-SLAP)—on warehouse operational efficiency. It integrates the Storage Location Assignment Problem (SLAP) with the unrelated parallel machine scheduling problem (UPMSP), which represents the scheduling of the material handling equipment [...] Read more.
This paper examines the impact of two storage policies—dedicated storage (D-SLAP) and randomized storage (R-SLAP)—on warehouse operational efficiency. It integrates the Storage Location Assignment Problem (SLAP) with the unrelated parallel machine scheduling problem (UPMSP), which represents the scheduling of the material handling equipment (MHE). This integration is intended to elucidate the interplay between storage strategies and scheduling performance. The considered evaluation metrics include transportation cost, average waiting time, and total tardiness, while accounting for product arrival and demand schedules, precedence constraints, and transportation expenses. Additionally, considerations such as MHE eligibility, resource requirements, and available storage locations are incorporated into the analysis. Given the complexity of the combined problem, a tailored Non-dominated Sorting Genetic Algorithm (NSGA-II) was developed to assess the performance of the two storage policies across various randomly generated test instances of differing sizes. Parameter tuning for the NSGA-II was conducted using the Taguchi method to identify optimal settings. Experimental and statistical analyses reveal that, for small-size instances, both policies exhibit comparable performance in terms of transportation cost and total tardiness, with R-SLAP demonstrating superior performance in reducing average waiting time. Conversely, results from large-size instances indicate that D-SLAP surpasses R-SLAP in optimizing waiting time and tardiness objectives, while R-SLAP achieves lower transportation cost. Full article
(This article belongs to the Special Issue Women in Engineering)
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10 pages, 623 KiB  
Article
Offshore Wind Turbine Key Components’ Life Cycle Cost Analysis (LCCA): Specification Options in Western Australia
by Parit Akkawat, Andrew Whyte and Umair Hasan
Eng 2025, 6(6), 118; https://doi.org/10.3390/eng6060118 - 1 Jun 2025
Viewed by 435
Abstract
Laminated Veneer Lumber (LVL) presents an alternative material for offshore wind turbine towers and blades for an energy sector whose greenhouse gas emissions are substantial. In compliance with AS/NZS 4536, this case study facilitates a specifications’ selection framework that embraces a validated, cost–benefit [...] Read more.
Laminated Veneer Lumber (LVL) presents an alternative material for offshore wind turbine towers and blades for an energy sector whose greenhouse gas emissions are substantial. In compliance with AS/NZS 4536, this case study facilitates a specifications’ selection framework that embraces a validated, cost–benefit determination via life cycle cost analyses (LCCA) specification comparisons. A structured consultation with three key Western Australian offshore industry experts, compliant with a standard phenomenological qualitative approach, further facilitates offshore wind turbine (OWT), LCCA cost comparisons between traditional steel and fibreglass components and LVL wooden components. LVL is found to have a higher capital cost but can generate long-term savings of AUD 30,400 per comparable unit less than Traditional OWT specifications, noting a 5% lower LVL operation and maintenance cost. Where decommissioning recycling facilities exist, OWT LVL specification components are encouraged. This work argues that LVL options uptake in Western Australia (WA) is both practicable and whole-cost effective. Full article
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19 pages, 6524 KiB  
Article
Characterization of Oil Well Cement–Formation Sheath Bond Strength
by Musaed N. J. AlAwad and Khalid A. Fattah
Eng 2025, 6(6), 117; https://doi.org/10.3390/eng6060117 - 29 May 2025
Viewed by 1048
Abstract
The aim of this study is to develop a simple and reliable laboratory testing procedure for evaluating the bond strength of cement–formation sheaths that considers cement slurry composition and contamination as well as formation strength and formation surface conditions (roughness and contamination). Additionally, [...] Read more.
The aim of this study is to develop a simple and reliable laboratory testing procedure for evaluating the bond strength of cement–formation sheaths that considers cement slurry composition and contamination as well as formation strength and formation surface conditions (roughness and contamination). Additionally, a simple and practical empirical correlation is developed for predicting cement–rock bond strength based on the routine mechanical properties of hard-set cement and formation rock. Cement slurries composed of Yamama cement type 1 and 25% local Saudi sand, in addition to 40% fresh water, are used for all investigations in this study. Oil well cementing is a crucial and essential operation in the drilling and completion of oil and gas wells. Cement is used to protect casing strings, isolate zones for production purposes, and address various hole problems. To effectively perform the cementing process, the cement slurry must be carefully engineered to meet the specific requirements of the reservoir conditions. In oil well cementing, the cement sheath is a crucial component of the wellbore system, responsible for maintaining structural integrity and preventing leakage. Shear bond strength refers to the force required to initiate the movement of cement from the rock formation or movement of the steel casing pipe from the cement sheath. Cement–formation sheath bond strength is a critical issue in the field of petroleum engineering and well cementing. Cement plays a crucial role in sealing the annulus (the space between the casing and the formation) and ensuring the structural integrity of the well. The bond strength between the cement and the surrounding geological formation is key to preventing issues such as fluid migration, gas leaks, and wellbore instability. To achieve the study objectives, sandstone and sandstone–cement composite samples are tested using conventional standard mechanical tests, and the results are used to predict cement–formation sheath bond strength. The utilized tests include uniaxial compression, direct tensile, and indirect tensile (Brazilian) tests. The predicted cement–rock sheath bond strength is compared to the conventional laboratory direct cement–formation sheath strength test outcomes. The results obtained from this study show that the modified uniaxial compression test, when used to evaluate cement–formation shear bond strength using cement–rock composite samples, provides reliable predictions for cement–formation sheath bond strength with an average error of less than 5%. Therefore, modified uniaxial compression testing using cement–rock composite samples can be standardized as a practical laboratory method for evaluating cement–formation sheath bond strength. Alternatively, for a simpler and more reliable prediction of cement–formation sheath bond strength (with an average error of less than 5%), the empirical correlation developed in this study using the standard compressive strength value of hard-set cement and the standard compressive strength value of the formation rock can be employed separately. For the standardization of this methodology, more generalized research should be conducted using other types of oil well cement and formation rocks. Full article
(This article belongs to the Section Chemical, Civil and Environmental Engineering)
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22 pages, 1325 KiB  
Article
Confirmatory Factor Analysis of Key Organisational Enablers for Sustainable Building Construction in South Africa
by Chijioke Emmanuel Emere and Olusegun Aanuoluwapo Oguntona
Eng 2025, 6(6), 116; https://doi.org/10.3390/eng6060116 - 28 May 2025
Viewed by 394
Abstract
Sustainable building construction (SBC) contributes immensely to attaining sustainable development initiatives. Nevertheless, SBC is not fully embraced among construction organisations in developing countries due to several challenges, suggesting the need for lasting solutions. However, uncertainty remains about the most vital characteristics/enablers that construction [...] Read more.
Sustainable building construction (SBC) contributes immensely to attaining sustainable development initiatives. Nevertheless, SBC is not fully embraced among construction organisations in developing countries due to several challenges, suggesting the need for lasting solutions. However, uncertainty remains about the most vital characteristics/enablers that construction organisations need to adopt SBC. This study investigated the organisational enablers that contribute to SBC’s successful deployment. This study employed quantitative methodology using a structured questionnaire for data collection. With a convenient sample technique, a sample size of 281 was achieved from professionals working in the built environment in the Gauteng Province of South Africa (SA). Data were analysed with a four-step approach, including the relevant descriptive and inferential statistics. Relevant reliability and validity tests of the research instrument/measuring variables were observed, including pilot testing, Cronbach’s alpha test, Kaiser–Meyer–Olkin, and Bartlett’s sphericity test. Mean rankings followed this in conjunction with standard deviations. Likewise, the Kruskal–Wallis H-test was employed to determine statistically significant differences in the responses of the study’s respondents. Furthermore, confirmatory factor analysis (CFA) was used to confirm the variables’ goodness of fit in the measurement model or latent construct (organisational enablers), indicating their significance. According to their regression values, the top five variables included commitment to innovative construction, adequate project management culture, support from top management, sound intra-organisational leadership, and social responsibility to protect the environment. Generally, the study’s findings were supported by institutional theory and resource-based view theory. The study recommends carefully considering the findings among construction organisations and policymakers. This will assist in self-assessment and decision-making regarding direct improvement initiatives and curbing unsustainable practices. Similarly, this study is positioned to encourage further investigation of organisational enablers from the perspective of the enlisted theories. Full article
(This article belongs to the Section Chemical, Civil and Environmental Engineering)
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23 pages, 2501 KiB  
Article
Research on Functional Modularity and Health Monitoring Design of Home Fitness Equipment
by Xinyue Song and Cuiyu Li
Eng 2025, 6(6), 115; https://doi.org/10.3390/eng6060115 - 28 May 2025
Viewed by 385
Abstract
Under the “Healthy China” strategy, the demand for home fitness equipment is increasing, but existing solutions face challenges such as large size, limited functionality, and lack of personalization. This study proposes an innovative integrated design framework for multifunctional home fitness equipment, combining modular [...] Read more.
Under the “Healthy China” strategy, the demand for home fitness equipment is increasing, but existing solutions face challenges such as large size, limited functionality, and lack of personalization. This study proposes an innovative integrated design framework for multifunctional home fitness equipment, combining modular design, space optimization, and intelligent health monitoring. The design integrates an exercise bike, rowing machine, and spring tensioner into a single unit, reducing equipment footprint by 30% while enabling seamless transitions between exercise modes. Multimodal sensors collect real-time physiological data, processed via Kalman filtering and adaptive algorithms to generate personalized fitness recommendations. The system achieves 95% monitoring accuracy for key metrics (heart rate: 97–147 bpm, energy consumption: 216–550 kcal) and improves user satisfaction by 40% compared to conventional equipment. This research demonstrates a scalable and intelligent solution that bridges the gap between multifunctional integration and user-centric health management, offering significant advancements over previous designs. Full article
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19 pages, 3119 KiB  
Article
Distress-Based Pavement Condition Assessment Using Artificial Intelligence: A Case Study of Egyptian Roads
by Mostafa M. Radwan, Sundus A. Faris, Ahmed Y. Barakat and Ahmad Mousa
Eng 2025, 6(6), 114; https://doi.org/10.3390/eng6060114 - 28 May 2025
Viewed by 942
Abstract
The pavement is a complex construction subject to a range of environmental and loading conditions. Transportation organizations use pavement management systems (PMSs) to maintain satisfactory pavement performance. The pavement condition index (PCI) is a commonly used performance indicator, yet PCI evaluation is costly [...] Read more.
The pavement is a complex construction subject to a range of environmental and loading conditions. Transportation organizations use pavement management systems (PMSs) to maintain satisfactory pavement performance. The pavement condition index (PCI) is a commonly used performance indicator, yet PCI evaluation is costly and time-consuming. Machine and deep learning algorithms have recently been more instrumental for forecasting pavement conditions. This research uses AI tools to develop a correlation between PCI and collected distress in urban road networks. The distresses for 15,000 pavement segments in Egypt were investigated through a desk study and field data collection. To this end, several machine learning (ML) and deep learning approaches were developed. The ML techniques include random forest (RF), support vector machine (SVM), decision tree (DT), and the deep learning approach entails artificial neural networks (ANN). The proposed techniques provide precise PCI estimates and can be seamlessly integrated with PMCs using ubiquitous spreadsheet programs. The results have shown excellent predictions of the ANN model, as demonstrated in the high coefficient of determination (R2  = 0.939) and the low root mean squared error (RMSE = 7.20) and the mean absolute error (MAE = 2.94). This study sets out to provide a reliable and affordable alternative to specialized tools like MicroPAVER. The ANN model exhibited greater prediction accuracy than the other developed models and can also reliably forecast PCI values by using only measured distress data. Full article
(This article belongs to the Special Issue Artificial Intelligence for Engineering Applications, 2nd Edition)
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25 pages, 8688 KiB  
Review
A Review of Ship Collision and Seismic Impacts on Scour-Affected Bridge Pile Foundations
by Jiujiang Wu, Linzi Yu and Ting Yang
Eng 2025, 6(6), 113; https://doi.org/10.3390/eng6060113 - 27 May 2025
Viewed by 586
Abstract
In recent years, the frequent collapse of bridges has underscored the severe threats posed by ship collisions and seismic forces to bridge pile foundations, particularly under scour conditions. Scour significantly increases bending moments, weakens foundation stability, and exacerbates damage under ship impacts and [...] Read more.
In recent years, the frequent collapse of bridges has underscored the severe threats posed by ship collisions and seismic forces to bridge pile foundations, particularly under scour conditions. Scour significantly increases bending moments, weakens foundation stability, and exacerbates damage under ship impacts and seismic loading. This review systematically examines the dynamic responses of bridge pile foundations subjected to multi-hazard scenarios, focusing on how scour-induced degradation exacerbates the impacts of ship collisions and seismic events. The synthesis covers experimental studies, numerical simulations, and theoretical approaches, providing a comprehensive evaluation of methodologies and findings. Advanced bibliometric tools, such as CiteSpace and VOSviewer, are employed to identify research trends, hotspots, and collaborations in this domain. Additionally, the review highlights the integration of intelligent technologies for mitigating ship collision risks and improving bridge safety management in scour-prone environments. By consolidating existing knowledge, this paper can serve as a critical reference for understanding the compounded effects of scour and other hazards on bridge pile foundations, offering guidance for future research and engineering practices. Full article
(This article belongs to the Section Chemical, Civil and Environmental Engineering)
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13 pages, 10360 KiB  
Article
Effects of Graphite Addition on Structure and Properties of CrCuFeNiTiAl1 High-Entropy Alloys
by Sergio Antonio García-Estrada, Ivanovich Estrada-Guel, Carlos Gamaliel Garay-Reyes, Cynthia Deisy Gómez-Esparza, Roberto Martínez-Sánchez, José Adalberto Castillo-Robles, José Amparo Rodríguez-García, Carlos Adrián Calles-Arriaga and Enrique Rocha-Rangel
Eng 2025, 6(6), 112; https://doi.org/10.3390/eng6060112 - 27 May 2025
Viewed by 641
Abstract
In this study, the CrCuFeNiTiAl1 equiatomic alloy was used as a base, which was modified by adding graphite in proportions of 0.5, 1.0, 2.5, and 5.0 mol%. The samples were obtained by powder metallurgy and sintering at 1200 °C for 2 h [...] Read more.
In this study, the CrCuFeNiTiAl1 equiatomic alloy was used as a base, which was modified by adding graphite in proportions of 0.5, 1.0, 2.5, and 5.0 mol%. The samples were obtained by powder metallurgy and sintering at 1200 °C for 2 h in a furnace with a protective argon atmosphere. Structural characterization was performed by XRD. A microstructural evaluation was conducted by SEM. The best mechanical microhardness and compressive strength results were obtained in the samples with the lowest amounts of graphite (238 μHV and 1000 MPa, respectively). The density values showed that samples with low amounts of graphite had better densification, lower porosity, and finer structural characteristics than those with graphite percentages higher than 1 mol%. The XRD studies determined the formation of a mixture of crystalline structures composed of FCC due to the presence of Cu, Ni, and Al metals; BCC due to Fe and Cr metals; and HCP due to Ti, and the formation of a Cr7C3 compound. SEM analysis showed the formation of cracks and porosity due to the formation of carbides. Full article
(This article belongs to the Section Materials Engineering)
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17 pages, 4065 KiB  
Article
Influence of Key Parameters of GDL on Performance of Anion Exchange Membrane Electrolytic Cells
by Xinyue Zhao, Qiuwan Shen, Zhaoyang Zhang, Hongda Li and Shian Li
Eng 2025, 6(6), 111; https://doi.org/10.3390/eng6060111 - 26 May 2025
Viewed by 315
Abstract
Anion exchange membrane electrolyzer (AEMEC) is a promising hydrogen production technology device. An electrochemical model is developed using MATLAB/Simulink to analyze the impact of factors such as anion exchange membrane (AEM) thickness, operating temperature, pressure, and gas diffusion layer (GDL) parameters including GDL [...] Read more.
Anion exchange membrane electrolyzer (AEMEC) is a promising hydrogen production technology device. An electrochemical model is developed using MATLAB/Simulink to analyze the impact of factors such as anion exchange membrane (AEM) thickness, operating temperature, pressure, and gas diffusion layer (GDL) parameters including GDL thickness, porosity, and pore size. The results showed that as the thickness of AEM, operating pressure, and GDL decreased, the electrolysis efficiency significantly improved, and energy consumption decreased. When the thickness of AEM decreases from 70 microns to 65 microns, it will cause a decrease of 24 mV in cell voltage. This study also found that increasing pressure slightly increases voltage due to higher diffusion overpotential. In addition, changes in GDL porosity and pore size have a significant impact on performance. The lower porosity reduces ohmic loss and improves efficiency. This study highlights the importance of optimizing the design of AEMEC components to improve hydrogen production performance. Full article
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19 pages, 1024 KiB  
Article
Techno-Economic Analysis of the Implementation of the IEC 62034:2012 Standard—Automatic Test Systems for Battery-Powered Emergency Escape Lighting—In a 52.8-Meter Multipurpose Vessel
by Luis García Rodríguez, Laura Castro-Santos and María Isabel Lamas Galdo
Eng 2025, 6(6), 110; https://doi.org/10.3390/eng6060110 - 23 May 2025
Viewed by 728
Abstract
This study aims to evaluate the techno-economic feasibility of implementing the IEC 62034:2012 standard, which governs automatic test systems for battery-powered emergency escape lighting, on a 52.8-m multipurpose vessel. The work is based on a detailed case study of the vessel’s lighting systems, [...] Read more.
This study aims to evaluate the techno-economic feasibility of implementing the IEC 62034:2012 standard, which governs automatic test systems for battery-powered emergency escape lighting, on a 52.8-m multipurpose vessel. The work is based on a detailed case study of the vessel’s lighting systems, incorporating lighting simulations, system modifications using DALI-compatible components, and an economic analysis based on net present value, internal rate of return, and discounted payback period. The results demonstrate that the implementation reduces preventive maintenance costs significantly—from 24,750 EUR to 2250 EUR over ten years—while achieving a positive net present value of 5317 EUR, an internal rate of return of 27.81%, and a discounted payback period of under five years. The findings contribute to maritime safety literature by extending the application of IEC 62034:2012 to shipboard environments, where it is not yet standard practice. Practically, it provides a cost-effective and safety-enhancing solution for ship operators, suggesting that automated testing systems can replace outdated manual maintenance procedures and improve compliance with safety regulations. Full article
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17 pages, 1912 KiB  
Article
Design of Geopolymers Based on Greek CDWs Using the Taguchi Method
by Dimitrios Kioupis
Eng 2025, 6(6), 109; https://doi.org/10.3390/eng6060109 - 23 May 2025
Viewed by 958
Abstract
This study explored an alternative approach to managing construction and demolition waste (CDW) in Greece by repurposing waste bricks and tiles as secondary raw materials for geopolymer synthesis. Alkali dissolution tests indicated that waste brick is more susceptible to alkaline attack than tile [...] Read more.
This study explored an alternative approach to managing construction and demolition waste (CDW) in Greece by repurposing waste bricks and tiles as secondary raw materials for geopolymer synthesis. Alkali dissolution tests indicated that waste brick is more susceptible to alkaline attack than tile waste. The Taguchi method was employed as a design of experiments (DoE) approach to optimize synthesis and address CDW mineralogical variability, targeting maximum compressive strength. The primary influencing factors were alkali content (64%) and soluble silicon (33%). Geopolymers with a compressive strength of 42.8 MPa were synthesized at 90 °C for 3 days under optimal conditions: a soluble silicon-to-alkali molar ratio of 0.5, an alkali-to-aluminum molar ratio of 1, and a 50:50 sodium–potassium ion mixture. Full article
(This article belongs to the Section Chemical, Civil and Environmental Engineering)
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18 pages, 7050 KiB  
Article
Experimental and Computational Modeling of Complex Fluid Dispensing Systems
by Sheldon Wang, Dalong Gao, Hassan Pouraria, Mary Nall, Ethan Shumaker and Amit Yonjan
Eng 2025, 6(6), 108; https://doi.org/10.3390/eng6060108 - 22 May 2025
Viewed by 966
Abstract
In this work, we present a series of experimental and computational modeling procedures related to precision controls of intermittent dispensing systems for complex fluids. With reductionist approaches, we have modeled key components of dispensing systems with different boundary conditions. With system approaches, we [...] Read more.
In this work, we present a series of experimental and computational modeling procedures related to precision controls of intermittent dispensing systems for complex fluids. With reductionist approaches, we have modeled key components of dispensing systems with different boundary conditions. With system approaches, we have also connected the pressure differential with the volume flow rate, as well as the characterization of the material properties. Finally, confirmed with a series of experiments and simulations, we demonstrate that traditional reductionist approaches and system modeling tools can be effectively and efficiently employed hand-in-hand with the help of the so-called inversed optimization approaches to derive useful information of relevance for industrial applications. Full article
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17 pages, 4731 KiB  
Article
Comparison of Recognition Techniques to Classify Wear Particle Texture
by Mohammad Laghari, Ahmed Hassan, Mahmoud Haggag, Addy Wahyudie, Motaz Tayfor and Abdallah Elsayed
Eng 2025, 6(6), 107; https://doi.org/10.3390/eng6060107 - 22 May 2025
Viewed by 297
Abstract
Wear particle analysis, which identifies failure modes caused by the wear of various machine components, is an essential technique for monitoring machinery conditions. This analysis plays a vital role in predictive maintenance by revealing component degradation in machinery. This study proposes an automated [...] Read more.
Wear particle analysis, which identifies failure modes caused by the wear of various machine components, is an essential technique for monitoring machinery conditions. This analysis plays a vital role in predictive maintenance by revealing component degradation in machinery. This study proposes an automated framework to classify four standard wear particle textures—rough, striated, pitted, and fatigued—using artificial neural networks (ANNs) combined with advanced image processing techniques. Images acquired via Charged-Coupled Device (CCD) microscopy were preprocessed using sharpening, histogram stretching, and four edge detection algorithms: Sobel, Laplacian, Boie–Cox, and Canny. The Laplacian and Canny methods yielded the highest classification accuracies of 97.9% and 98.9%, respectively. By minimizing human subjectivity, this automated approach enhances diagnostic consistency and represents a scalable solution for industrial condition monitoring. Full article
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33 pages, 779 KiB  
Review
Review: Axial Motion of Material in Rotary Kilns
by Elmira Fedorova, Vladimir Morgunov, Kirill Lobko and Elena Pupysheva
Eng 2025, 6(6), 106; https://doi.org/10.3390/eng6060106 - 22 May 2025
Viewed by 507
Abstract
The article examines the parameters of axial motion of bulk material in rotary kilns, including bed height, axial velocity, and mean residence time. The review includes summary tables of experiments from the scientific literature, detailing the conditions and ranges of operating parameter variations. [...] Read more.
The article examines the parameters of axial motion of bulk material in rotary kilns, including bed height, axial velocity, and mean residence time. The review includes summary tables of experiments from the scientific literature, detailing the conditions and ranges of operating parameter variations. Mathematical models from the literature are presented for each of the parameters discussed. The materials of the article cover studies from 1927 to 2025, including analysis of numerous works that were not published in international sources. Based on the review, the necessity of studying the impact of coating formation on the axial motion parameters is highlighted, along with the need for experiments on real facilities and pilot plants. Full article
(This article belongs to the Special Issue Women in Engineering)
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36 pages, 2328 KiB  
Systematic Review
Sustainable Energy and Exergy Analysis in Offshore Wind Farms Using Machine Learning: A Systematic Review
by Hamid Reza Soltani Motlagh, Seyed Behbood Issa-Zadeh, Abdul Hameed Kalifullah, Arife Tugsan Isiacik Colak and Md Redzuan Zoolfakar
Eng 2025, 6(6), 105; https://doi.org/10.3390/eng6060105 - 22 May 2025
Viewed by 572
Abstract
This literature review critically examines the development and optimization of sustainable energy and exergy analysis software specifically designed for offshore wind farms, emphasizing the transformative role of machine learning (ML) in overcoming operational challenges. Offshore wind energy represents a cornerstone in the global [...] Read more.
This literature review critically examines the development and optimization of sustainable energy and exergy analysis software specifically designed for offshore wind farms, emphasizing the transformative role of machine learning (ML) in overcoming operational challenges. Offshore wind energy represents a cornerstone in the global transition to low-carbon economies due to its scalability and superior energy yields; however, its complex operational environment, characterized by harsh marine conditions and logistical constraints, necessitates innovative analytical tools. Traditional deterministic methods often fail to capture the dynamic interactions within wind farms, thereby underscoring the need for ML-integrated approaches that enhance precision in energy forecasting, fault detection, and exergy analysis. This PRISMA-ScR review synthesizes recent advancements in ML techniques, including Random Forest, Long Short-Term Memory networks, and hybrid models, demonstrating significant improvements in predictive accuracy and operational efficiency. In addition, it critically identifies current gaps in existing software tools, such as inadequate real-time data processing and limited user interface design, which hinder the practical implementation of ML solutions. By integrating theoretical insights with empirical evidence, this study proposes a unified framework that leverages ML algorithms to optimize turbine performance, reduce maintenance costs, and minimize environmental impacts. Emerging trends, such as incorporating digital twins and Internet of Things (IoT) technologies, further enhance the potential for real-time system monitoring and adaptive control. Overall, this review provides a comprehensive roadmap for the next generation of software tools to revolutionize offshore wind farm management, thereby aligning technological innovation with global renewable energy targets and sustainable development goals. Full article
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15 pages, 1642 KiB  
Article
Research of Residual Stresses and Deformations for Parts After Shot Peening Using Finite Element Analysis
by Aleksey Bukaty, Ramil Akhtamianov, Fidel Agustin Sangines Lezama, Alexander Mukhin and Leyla Akhtamianova
Eng 2025, 6(6), 104; https://doi.org/10.3390/eng6060104 - 22 May 2025
Viewed by 294
Abstract
Despite significant advancements in understanding the effects of hardening modes, particularly shot peening, on the stress–strain state of materials, the determination of residual stress remains a considerable challenge, especially when temporal factors are involved. Conventional methods for measuring residual stress are often laborious [...] Read more.
Despite significant advancements in understanding the effects of hardening modes, particularly shot peening, on the stress–strain state of materials, the determination of residual stress remains a considerable challenge, especially when temporal factors are involved. Conventional methods for measuring residual stress are often laborious and costly. In this study, the modeling of residual stress formation and the calculation of manufacturing-induced residual strains are performed. This article’s objective is to investigate the redistribution and formation of residual stresses in the surface layer of components, along with the resulting deformations using shot-peening samples. This objective is realized through the incorporation of the concept of initial stresses. The findings demonstrate the effectiveness of finite element analysis in predicting residual deformations in complex components such as blades, disks, and other geometrically intricate aircraft engine parts. The proposed approach offers a faster and more cost-effective alternative to conventional residual stress evaluation techniques. Full article
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