Open AccessArticle
Mechanism of Filling and Feeding of Thin-Walled Structures during Gravity Casting
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Faguo Li 1,2, Jiao Zhang 1,2,*, Fenggang Bian 3, Yanan Fu 3, Yanling Xue 3, Fucheng Yin 4, Yu Xie 5, Yi Xu 6 and Baode Sun 1,2,*
1
State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240, China
2
Shanghai Key Lab of Advanced High-temperature Materials and Precision Forming, Shanghai Jiao Tong University, Shanghai 200240, China
3
Shanghai Synchrotron Radiation Facility, Shanghai Institute of Applied Physics, Shanghai 215600, China
4
School of Materials Science and Engineering, Xiangtan University, Xiangtan 411105, China
5
University of Michigan-Shanghai Jiao Tong University Joint Institute, Shanghai Jiao Tong University, Shanghai 200240, China
6
School of Electronic Information and Electrical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
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Abstract
The filling and feeding of thin-walled structures in metal castings pose significant difficulties in manufacturing aerospace structural materials. Samples containing 2 mm and 5 mm thin-walled structures were designed to study the kinetics of filling. The microstructural evolution of the solidification of thin-walled
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The filling and feeding of thin-walled structures in metal castings pose significant difficulties in manufacturing aerospace structural materials. Samples containing 2 mm and 5 mm thin-walled structures were designed to study the kinetics of filling. The microstructural evolution of the solidification of thin-walled structures was studied with synchrotron X-radiation imaging. The formation of dendritic networks and the isotherm profiles of samples of different thickness were examined. The experimental results showed solidification microstructures of 2 mm and 5 mm thin-walled parts containing elongated equiaxed grains and normal equiaxed grains, respectively. The filling and feeding abilities of thin-walled parts were found to depend more on the wall thickness than on the pouring temperature.
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