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29 Results Found

  • Article
  • Open Access
18 Citations
2,391 Views
12 Pages

Influence of Friction Riveting Parameters on the Dissimilar Joint Formation and Strength

  • Damjan Klobčar,
  • Franci Pušavec,
  • Drago Bračun,
  • Ivica Garašić,
  • Zoran Kožuh,
  • Aleksandar Vencl and
  • Uroš Trdan

30 September 2022

Friction riveting represents a promising technology for joining similar and/or dissimilar materials of light-weight components. However, the main drawback of the technology is that it is primarily used only with special machines for friction welding...

  • Article
  • Open Access
14 Citations
6,690 Views
22 Pages

Fundamentals of Force-Controlled Friction Riveting: Part I—Joint Formation and Heat Development

  • Gonçalo Pina Cipriano,
  • Lucian A. Blaga,
  • Jorge F. dos Santos,
  • Pedro Vilaça and
  • Sergio T. Amancio-Filho

15 November 2018

This work presents a systematic study on the correlations between process parameters and rivet plastic deformation, produced by force-controlled friction riveting. The 5 mm diameter AA2024 rivets were joined to 13 mm, nominal thickness, polyetherimid...

  • Communication
  • Open Access
2 Citations
1,743 Views
9 Pages

Extrinsic-Riveting Friction Stir Lap Welding of Al/Steel Dissimilar Materials

  • Xiangchen Meng,
  • Jiaze Gao,
  • Yuming Xie,
  • Tifang Huang,
  • Jihong Dong,
  • Xiaotian Ma,
  • Naijie Wang and
  • Yongxian Huang

16 April 2024

To obtain high-quality joints of Al/steel dissimilar materials, a new extrinsic-riveting friction stir lap welding (ERFSLW) method was proposed combining the synthesis advantages of mechanical riveting and metallurgical bonding. SiC-reinforced Al mat...

  • Feature Paper
  • Article
  • Open Access
7 Citations
2,734 Views
9 Pages

6 August 2021

The present work deals with the transferability of Friction Riveting joining technology from laboratory equipment to adapted in-house, low-cost machinery. A G13 drilling machine was modified for the requirements of the selected joining technique, and...

  • Article
  • Open Access
16 Citations
4,532 Views
18 Pages

Fundamentals of Force-Controlled Friction Riveting: Part II—Joint Global Mechanical Performance and Energy Efficiency

  • Gonçalo Pina Cipriano,
  • Lucian A. Blaga,
  • Jorge F. Dos Santos,
  • Pedro Vilaça and
  • Sergio T. Amancio-Filho

7 December 2018

The present work investigates the correlation between energy efficiency and global mechanical performance of hybrid aluminum alloy AA2024 (polyetherimide joints), produced by force-controlled friction riveting. The combinations of parameters followed...

  • Article
  • Open Access
7 Citations
3,375 Views
20 Pages

Unique friction-based self-piercing riveting (F-SPR) was employed to join high-strength, low-ductility aluminum alloy 7055 for lightweight vehicle applications. This study aimed to maximize the joint strength of the AA7055 F-SPR joint while avoiding...

  • Article
  • Open Access
122 Views
16 Pages

Research on the Shear Forces and Fracture Behavior of Self-Riveting Friction Stir Lap Welding Joints with Medium-Thick Aluminum/Steel Plates

  • Xiongwen Tian,
  • Jianxin Wang,
  • Chang Zhai,
  • Yabin He,
  • Shujin Chen,
  • Yiming Jin,
  • Rui Yu and
  • Sergii Maksymov

22 January 2026

The self-riveting friction stir lap welding (SRFSLW) method was utilized to improve the bonding strength of lap welding joints with medium-thick aluminum/steel plates and to realize structural lightweighting. The effect of plunge depth on the shear f...

  • Article
  • Open Access
5 Citations
2,343 Views
19 Pages

26 April 2024

Friction stir welding (FSW) has gained increasing prominence in the realm of metal–plastic hybrid joints, yet its long-term sustainability remains a subject of uncertainty. This research investigates the sustainability aspect of FSW, positionin...

  • Article
  • Open Access
15 Citations
7,069 Views
20 Pages

On the Process-Related Rivet Microstructural Evolution, Material Flow and Mechanical Properties of Ti-6Al-4V/GFRP Friction-Riveted Joints

  • Natascha Z. Borba,
  • Conrado R. M. Afonso,
  • Lucian Blaga,
  • Jorge F. Dos Santos,
  • Leonardo B. Canto and
  • Sergio T. Amancio-Filho

15 February 2017

In the current work, process-related thermo-mechanical changes in the rivet microstructure, joint local and global mechanical properties, and their correlation with the rivet plastic deformation regime were investigated for Ti-6Al-4V (rivet) and glas...

  • Article
  • Open Access
6 Citations
5,404 Views
18 Pages

4 March 2019

This work aims at investigating the influence of pre-set clamping pressure on the joint formation and mechanical strength of overlapping direct-friction-riveted joints. A pneumatic fixture device was developed for this work, with clamping pressure va...

  • Feature Paper
  • Article
  • Open Access
6 Citations
2,645 Views
20 Pages

30 April 2023

In this study, experimental and numerical investigations were carried out to achieve a comprehensive understanding of the impact of surface conditions on self-piercing riveting (SPR) joint quality. Oil lubrication and sandpaper grinding were employed...

  • Article
  • Open Access
5 Citations
2,459 Views
29 Pages

Analytical Modeling of Riveting Squeezing Force Considering Non-Uniform Deformation of Rivets in Aeronautical Structures

  • Yonggang Kang,
  • Siren Song,
  • Tianyu Wang,
  • Shuaijia Kou,
  • Guomao Li and
  • Yonggang Chen

5 June 2024

Analytical modeling of the squeezing force for aircraft wings and fuselage panels in the existing literature usually assumes uniform deformation of the rivets, while in reality, the deformation of the rivets is non-uniform. To achieve high-quality sq...

  • Article
  • Open Access
15 Citations
5,636 Views
15 Pages

Mechanical Properties and Failure Mechanisms of Refill Friction Stir Spot Welds

  • Guruvignesh Lakshmi Balasubramaniam,
  • Enkhsaikhan Boldsaikhan,
  • Gratias Fernandez Joseph Rosario,
  • Saravana Prabu Ravichandran,
  • Shintaro Fukada,
  • Mitsuo Fujimoto and
  • Kenichi Kamimuki

Refill friction stir spot welding (RFSSW) is an innovative solid-state welding technology for aluminum structures. The presented study aimed to evaluate the mechanical properties of refill spot welds and their failure mechanisms with the use of indus...

  • Feature Paper
  • Article
  • Open Access
1 Citations
2,538 Views
15 Pages

20 May 2022

The adaptive joining process employing friction-spun joint connectors (FSJC) is a promising method for the realization of adaptable joints and thus for lightweight construction. In addition to experimental investigations, numerical studies are indisp...

  • Review
  • Open Access
26 Citations
11,993 Views
65 Pages

Joining Technologies for Aluminium Castings—A Review

  • Dezhi Li,
  • Carl Slater,
  • Huisheng Cai,
  • Xiaonan Hou,
  • Yongbing Li and
  • Qudong Wang

Aluminium castings have been widely used in many industries, including automotive, aerospace, telecommunication, construction, consumer products, etc., due to their lightweight, good electric and thermal conductivity, and electromagnetic interference...

  • Article
  • Open Access
5 Citations
3,442 Views
19 Pages

2 April 2020

In order to study the stress state and stability of a spiral tube and actuator for controlled extension and retraction (STACER) during the launching process of a satellite, finite element software was applied to establish a finite element model of ST...

  • Article
  • Open Access
11 Citations
2,119 Views
15 Pages

31 August 2023

To obtain a high-quality Al/steel dissimilar joint, a micro-groove-assisted vortex-friction stir lap welding (MG-VFSLW) process was developed. Through prefabricating micro-grooves on the steel plate surface by laser ablation, high-quality mechanical...

  • Review
  • Open Access
95 Citations
15,089 Views
40 Pages

28 July 2020

As fiber reinforced plastic composites gain an increasingly larger share in aerospace structures, the problem of joining them with metal elements becomes significant. The current paper is the second part of the literature review, which gathers and ev...

  • Article
  • Open Access
2 Citations
1,720 Views
25 Pages

10 June 2025

Simulation analysis is a key technical means for studying the internal metal flow patterns in refill friction stir spot welding zones. This study used DeformV11.0 software to establish an accurate and reliable numerical simulation model for 6061-T6 a...

  • Article
  • Open Access
7 Citations
2,372 Views
17 Pages

Control of Static and Dynamic Parameters by Fuzzy Controller to Optimize Friction Stir Spot Welding Strength

  • Maha M. A. Lashin,
  • Ali M. Al Samhan,
  • Ahmed Badwelan and
  • Muhammad Ijaz Khan

30 September 2022

Solid-state welding is a derivative of the friction stir spot welding (FSSW) technique, which has been developed as a new method for joining aluminum alloys. FSSW is a variant of linear friction stir welding intended to deal with lightweight alloy re...

  • Article
  • Open Access
17 Citations
3,911 Views
16 Pages

1 June 2019

Many aircraft structures are thin walled and stringer-stiffened, and therefore, prone to a loss of stability. This paper deals with accurate and validated stability analysis of the model of aircraft skin under compressive loading. Both experimental a...

  • Article
  • Open Access
13 Citations
2,548 Views
21 Pages

21 June 2023

Refill friction stir spot welding (RFSSW) technology is a solid-state joint that can replace conventional welding or riveting processes in aerospace applications. The quality of the new welding process is directly influenced by the welding parameters...

  • Article
  • Open Access
13 Citations
5,098 Views
14 Pages

In recent decades, friction stir welding (FSW) has attracted extensive attention of academic and industrial sectors as the most considerable development in metal joining processes. FSW lap joint is an interesting alternative for rivets, fusion welds...

  • Article
  • Open Access
2 Citations
2,008 Views
14 Pages

Structure–Property Correlation between Friction-Welded Work Hardenable Al-4.9Mg Alloy Joints

  • Aditya M. Mahajan,
  • K. Vamsi Krishna,
  • M. J. Quamar,
  • Ateekh Ur Rehman,
  • Bharath Bandi and
  • N. Kishore Babu

18 July 2023

Friction welding of aluminum alloys holds immense potential for replacing riveted joints in the structural sections of the aeronautical and automotive sectors. This research aims to investigate the effects on the microstructural and mechanical proper...

  • Article
  • Open Access
1 Citations
756 Views
18 Pages

Unlike previous studies focusing on two-layer structures or single-parameter effects, this work systematically investigates the influence of sheet layer combination modes on the mechanical properties of three-layer AA6063-T6 self-piercing riveting (S...

  • Feature Paper
  • Article
  • Open Access
22 Citations
4,643 Views
12 Pages

Joining of Aluminum Alloy AA7075 and Titanium Alloy Ti-6Al-4V through a Friction Stir Welding-Based Process

  • Francisco Dias,
  • Gonçalo Cipriano,
  • Arménio N. Correia,
  • Daniel F. O. Braga,
  • Pedro Moreira and
  • Virgínia Infante

28 January 2023

Combining dissimilar parts has become imperative for developing the structures based on lightweight materials, such as metal alloys, polymers or polymer matrix composites, and this has become one of the solutions to reverse the current trend of CO2 e...

  • Article
  • Open Access
21 Citations
3,857 Views
18 Pages

Fatigue Life Assessment of Refill Friction Stir Spot Welded Alclad 7075-T6 Aluminium Alloy Joints

  • Andrzej Kubit,
  • Mateusz Drabczyk,
  • Tomasz Trzepiecinski,
  • Wojciech Bochnowski,
  • Ľuboš Kaščák and
  • Jan Slota

13 May 2020

Refill Friction Stir Spot Welding (RFSSW) shows great potential to be a replacement for single-lap joining techniques such as riveting or resistance spot welding used in the aircraft industry. In this paper, the fatigue behaviour of RFSSW single-lap...

  • Article
  • Open Access
1,453 Views
18 Pages

Over the past decade, friction stir spot welding (FSSW) has gained increasing attention, making it a competitor to conventional welding methods such as resistance welding, rivets, and screws. This type of welding is environmentally friendly because i...