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Engineering Proceedings, Volume 43, Issue 1

2023 INALCO 2023 - 52 articles

The 15th International Aluminium Conference

Québec, QC, Canada | 11–13 October 2023

Volume Editors:
Houshang Alamdari, REGAL/Laval University, Québec, QC, Canada
Nicolas Boissonnade, REGAL/Laval University, Québec, QC, Canada
Mario Fafard, AluQuebec, Montréal, QC, Canada

 
Cover Story: The 15th International Aluminium Conference (INALCO 2023) was co-organized by AluQuébec, and Aluminium Research Centre—REGAL. The central theme revolved around “Green Aluminum for Transportation and Infra-structure”, underscoring an unwavering focus on sustainable practices throughout all aspects of aluminum production. INALCO aimed to present cutting-edge applied research encompassing diverse applications within transportation and civil structures, while placing particular emphasis on green aluminum solutions. The topics explored during this gathering included alloys at the forefront of technological advancements; innovative welding and assembly techniques; surface treatment methodologies designed to combat corrosion; comprehensive environmental impact assessments, as well as meticulous life cycle analyses.

Articles (52)

  • Proceeding Paper
  • Open Access
5 Citations
1,616 Views
7 Pages

Mechanical Properties of Resistance-Spot-Welded Joints of Aluminum Castings and Wrought Alloys

  • Takeshi Matsukage,
  • Shoma Sakurai,
  • Taishi Traui and
  • Muneyoshi Iyota

Joint strength was measured as a mechanical property of spot-welded joints of casting and wrought aluminum alloys. It was confirmed that the joints of casting alloys, wrought alloys and combinations of casting and wrought alloys exhibited different j...

  • Proceeding Paper
  • Open Access
1,997 Views
8 Pages

An Optimization-Based Case Study of Aluminum Pedestrian Bridge Decks

  • Peter Nilsson Strand,
  • Emelie Falkenberg,
  • Markus Fredriksson,
  • Mohammad Al-Emrani,
  • Benoit Cusson and
  • Henrik Nyström

In Sweden, steel bridges are the most common solution regarding prefabricated short-span (15–35 m) pedestrian bridges. The most common bridge type for this application is a carbon steel truss bridge with an orthotropic deck consisting of a 10&n...

  • Proceeding Paper
  • Open Access
1 Citations
3,024 Views
7 Pages

30 September 2023

Healthcare-associated infections are serious public health problem. Besides antibacterial, antifungal, and antiviral therapies, one potential strategy for breaking the chain of infection transmission is via the installation of antibacterial surfaces....

  • Proceeding Paper
  • Open Access
6 Citations
2,672 Views
10 Pages

Friction Stir Welding Parameters Development of AA6061-T6 Extruded Alloy Using a Bobbin Tool

  • Kenza Marianne Sipereh Tinguery,
  • Ahmed Rahem,
  • François Nadeau and
  • Mario Fafard

Bobbin tool friction stir welding (BT-FSW), or self-reacting tool friction stir welding (SR-FSW), refers to a solid-state welding process which that uses two opposing rotating shoulders (top and lower of the workpiece) connected with a fully penetrat...

  • Proceeding Paper
  • Open Access
2 Citations
1,529 Views
9 Pages

Civil engineering structures are often loaded cyclically in addition to static loading. For the design of cyclic-loaded aluminum structures, EN 1999-1-3 provides several notch cases for a verification based on the nominal stress concept. These notch...

  • Proceeding Paper
  • Open Access
2 Citations
1,385 Views
9 Pages

In this study, weldability and mechanical properties of resistance spot weld bonding were investigated when adhesives with different properties were used. The results show that weldability is improved in resistance spot weld bonding when the adhesive...

  • Proceeding Paper
  • Open Access
1 Citations
2,693 Views
10 Pages

Flare bevel groove (FBG) welds are used in truss bridges with square hollow structural section (HSS) members. To reduce costs, joints can be welded without bevelling, but this negatively impacts the fatigue performance of the connection. This approac...

  • Proceeding Paper
  • Open Access
5 Citations
2,143 Views
16 Pages

The structural performance of a novel hybrid dowel, made of a densified wood-filled aluminum tube (DWFAT), for structural timber joints was investigated experimentally, for the first time. Three-point bending tests have been conducted on both hybrid...

  • Proceeding Paper
  • Open Access
5 Citations
1,490 Views
8 Pages

In this study, a dissimilar material joining of high-strength steel sheet and aluminum alloy using die- and punch-shaped electrodes was investigated. First, when resistance spot welding was performed using die- and punch-shaped electrodes, it is show...

  • Proceeding Paper
  • Open Access
6 Citations
3,158 Views
9 Pages

A Short Review on Superplasticity of Aluminum Alloys

  • Eric Kojo Kweitsu,
  • Dilip Kumar Sarkar and
  • X.-Grant Chen

27 September 2023

Superplastic aluminum (Al) alloys can be used in the forming processes to fabricate complex geometry components for a wide range of applications in the automobile industry, where light weight and high stiffness are needed. Those alloys exhibit extrem...

  • Proceeding Paper
  • Open Access
1,483 Views
10 Pages

27 September 2023

Aluminum is a common material in construction and relatively new in infrastructure, such as bridges. One advantage of aluminum is the production of complex geometry extrusions, which optimizes the mass of components. In order to assemble aluminum dec...

  • Proceeding Paper
  • Open Access
1 Citations
2,076 Views
7 Pages

Evaluation of Small-Scale Thin Wall AlSi7Mg Alloys LPBF Coupons under Extreme Low Cycle Fatigue Regime

  • Muralidharan Kumar,
  • Rafael Mata Garcia,
  • Srikanta Prasad and
  • Mathieu Brochu

26 September 2023

The recently developed process of additive manufacturing of aluminum alloys via laser powder bed fusion (LPBF) has the capability to build parts with complex geometries, which can lead to potential benefits in manufacturing industries. The adoption o...

  • Proceeding Paper
  • Open Access
2 Citations
1,042 Views
14 Pages

25 September 2023

The aim of this work was to study the ultimate behaviour of box-shaped aluminium members subjected to uniform compression. Eight stub column tests have been carried out at the University of Salerno. In particular, four box sections made of 6060 alumi...

  • Proceeding Paper
  • Open Access
2,300 Views
7 Pages

Direct Resistance Heating of Aluminum Sheets for Rapid Superplastic Forming

  • Valentin Maynard,
  • Alexandre Landry-Blais,
  • Dany Francoeur,
  • Nicolas Bombardier,
  • Alain Chapdelaine and
  • Mathieu Picard

26 September 2023

Superplastic aluminum forming is a promising manufacturing process for the transportation industry because it allows for the manufacturing of complex body parts from a single sheet of aluminum, reducing the number of pieces and the weight of vehicles...

  • Proceeding Paper
  • Open Access
3 Citations
1,737 Views
8 Pages

Life Cycle Cost Assessment of an Existing All-Aluminum Bridge: Comparison of Two Deck Options

  • Thomas Fortin,
  • Pampa Dey,
  • Nicolas Boissonnade and
  • Mario Fafard

25 September 2023

Traditionally, initial material cost has been the governing factor for material selection in structural construction. However, the growing maintenance cost of existing infrastructure has demanded a long-term vision in material selection and in this r...

  • Proceeding Paper
  • Open Access
1 Citations
2,188 Views
4 Pages

Metal Fused Filament Fabrication of AlSi10Mg Aluminum Alloy

  • E. Galindo,
  • M. Maric,
  • A. Avalos Postigo,
  • A. Walker,
  • M. Conlon,
  • K. Azari and
  • M. Brochu

25 September 2023

Metal-fused filament fabrication (MF3), which is a variation of the conventional fused filament fabrication (FFF), has recently gained interest due to its distinctive process flexibility and rapid prototyping capability to produce metallic parts. Wit...

  • Proceeding Paper
  • Open Access
1,457 Views
9 Pages

20 September 2023

This is Part 2 of an article about analysis developments for aluminum-thermal barrier beams. It includes: (1) Effective shear modulus. An FEA study determined the effective shear moduli of the cores of simply supported beams. These beams (tested by o...

  • Proceeding Paper
  • Open Access
1 Citations
1,324 Views
10 Pages

18 September 2023

This article presents an optimal extrusion geometry for fabricating a bridge deck. The profile of the extrusion enables the possibility of welding onto another extrusion through butt joints only. This type of welding joint is optimal in terms of both...

  • Proceeding Paper
  • Open Access
1 Citations
1,466 Views
10 Pages

Behaviour and Design of I-Shaped Aluminium Sections

  • Sahar Dahboul,
  • Tristan Coderre,
  • Liya Li and
  • Nicolas Boissonnade

21 September 2023

Aluminium alloys exhibit a non-linear stress–strain material response with significant strain-hardening effects. Whereas the latter shall be considered in the design of aluminium elements, they are largely ignored in most design codes, such as...

  • Proceeding Paper
  • Open Access
1,487 Views
9 Pages

20 September 2023

Two recent developments in the analysis of aluminum-thermal barrier beams are presented in Part 1 of this paper. These beams are used in windows and curtainwalls to support glass lites. The thermal barriers are more flexible than the aluminum faces,...

  • Proceeding Paper
  • Open Access
2,334 Views
8 Pages

Opportunities for Adding Recycled Content to Primary Aluminum Products

  • Agathe Tshipama,
  • Vincent Goutière and
  • Marie-Eve Pomerleau

20 September 2023

Rio Tinto is a leading producer of low-carbon primary aluminum due to its efficient processes and hydroelectricity. It has one of the lowest greenhouse gas (GHG) footprints in the world, which is below four tons of CO2 per ton of primary aluminum. Ne...

  • Proceeding Paper
  • Open Access
1 Citations
1,249 Views
5 Pages

Polymer–Aluminum Lightweight Multi-Material Joints Bonded with Mixed Adhesive

  • Mani Mohan Tiwari,
  • Saleema Noormohammed,
  • Dilip Kumar Sarkar and
  • X.-Grant Chen

19 September 2023

Considering the challenges faced when joining multi-materials where welding is not possible, such as with polymers and metal, adhesives can be used to bond them. In this study, two chemically different adhesives, namely epoxy and silicone, were used...

  • Proceeding Paper
  • Open Access
4 Citations
1,628 Views
10 Pages

O.I.C.-Based Design of Aluminum Circular Hollow Sections under Compression or Pure Bending

  • Liya Li,
  • Sahar Dahboul,
  • Prachi Verma,
  • Pampa Dey,
  • Mario Fafard and
  • Nicolas Boissonnade

19 September 2023

This paper investigates the ultimate resistance of aluminum circular hollow sections (C.H.S.) under simple load cases as affected by local buckling and material strain hardening. Following the development of advanced non-linear shell finite element m...

  • Proceeding Paper
  • Open Access
1 Citations
1,615 Views
6 Pages

19 September 2023

The 6082 alloy is used to produce DC (direct-chilling) billets for subsequent forging or rolling processes. It is necessary to control the solidification structure in casting billets during the casting process. Based on the previous work, the energy...

  • Proceeding Paper
  • Open Access
1 Citations
1,843 Views
9 Pages

Effect of Unidirectional and Cross-Rolling on the Texture Evolution of a Hot Extruded AA6082

  • Majid Yazdani,
  • Clément Pot,
  • Quentin Boyadjian,
  • Yang Liu,
  • Stephen Yue,
  • Jean-François Béland and
  • Philippe Bocher

18 September 2023

To illustrate how the texture evolution of a polycrystalline aluminum alloy is dependent on the deformation path, hot extruded AA6082 plates in T6 conditions were rolled with various deformation modes. Unidirectional and cross-rolling were conducted...

  • Proceeding Paper
  • Open Access
1 Citations
2,577 Views
11 Pages

18 September 2023

The environmental impact of the construction industry (CI) is no longer a matter of debate. On the other hand, society is in a constant race to build bigger and more audaciously. To mitigate these competing directions, CI is turning to geometry and c...

  • Proceeding Paper
  • Open Access
2 Citations
2,666 Views
9 Pages

Modelling Induction Heating of Aluminium Sheets for Hot Stamping

  • Alexandre Gariépy and
  • Guillaume D’Amours

18 September 2023

Hot forming of aluminium sheets enables the forming of complex shapes with high-strength alloys due to increased formability at elevated temperatures. A fast, uniform and accurate heating method is required to meet the narrow solution heat treatment...

  • Proceeding Paper
  • Open Access
3 Citations
2,939 Views
10 Pages

Texture and Mechanical Properties of Extruded AA6063 Aluminum Alloy

  • Clément Pot,
  • Majid Yazdani,
  • Quentin Boyadjian,
  • Philippe Bocher and
  • Jean-François Béland

18 September 2023

The extrusion process imposes a large amount of deformation on the material, resulting in complex changes in microstructure morphology and crystallographic texture, making the predictions of the final mechanical properties very challenging. In this r...

  • Proceeding Paper
  • Open Access
3 Citations
1,911 Views
10 Pages

Preparation of High-Quality 6xxx Aluminium Eco Alloys Cast in Billets

  • Sonia Boczkal,
  • Bogusław Augustyn,
  • Joanna Hrabia-Wiśnios,
  • Dawid Kapinos,
  • Gregory Lewis,
  • Pierre-François Bareel,
  • Stéphane Savelli,
  • Manel da Silva and
  • Tutku Özen

15 September 2023

The present research work shows that secondary aluminium alloys, properly sorted and prepared for the casting process, can provide almost 100% of the input for the casting process of 6xxx alloys billets. The 6063 and 6082 alloys were prepared in thre...

  • Proceeding Paper
  • Open Access
1 Citations
1,797 Views
8 Pages

Tests on Aluminum Sections with Simple and Complex Geometries

  • Prachi Verma,
  • Sahar Dahboul,
  • Liya Li,
  • Pampa Dey and
  • Nicolas Boissonnade

15 September 2023

Aluminum appears as a promising structural material as it shows many benefits such as a great strength to weight ratio, low maintenance costs, resistance to corrosion, recyclability, etc. Accordingly, characterizing the behavior and resistance of dif...

  • Proceeding Paper
  • Open Access
1 Citations
1,229 Views
8 Pages

15 September 2023

Due to its high strength-to-weight ratio, corrosion resistance, extrudability, and recyclability, there is a growing demand for the use of aluminum for sustainable bridge constructions, especially for footbridges. Owing to their light weight and live...

  • Proceeding Paper
  • Open Access
1 Citations
2,837 Views
9 Pages

The Second Generation Eurocode 9

  • Federico M. Mazzolani and
  • Alberto Mandara

15 September 2023

The paper summarizes the main results achieved in the context of CEN Mandate M/515 for amending and extending existing Eurocodes with regard to Eurocode 9 (EC9) on Aluminium Structures (EN1999). The revision process led to introducing additional stru...

  • Proceeding Paper
  • Open Access
1 Citations
1,197 Views
7 Pages

Selection and Characterization of a Flexible Seal to Allow Sheet Flow during Superplastic Forming

  • Ahmed Gnenna,
  • Alexandre Landry-Blais,
  • Dany Francoeur,
  • Nicolas Bombardier,
  • Alain Chapdelaine and
  • Mathieu Picard

15 September 2023

The auto industry aims to deliver cost-effective, efficient vehicles to meet customer needs. They are utilizing aluminum to lower expenses, enhance durability, and lighten vehicles. Currently, the industry is developing a high-speed blow forming (HSB...

  • Proceeding Paper
  • Open Access
2 Citations
1,308 Views
7 Pages

Experimental Characterization of the Resistance of Tubular Aluminum Sections

  • Sahar Dahboul,
  • Liya Li,
  • Prachi Verma,
  • Pampa Dey and
  • Nicolas Boissonnade

14 September 2023

Aluminum has a bright future as a structural material due to its excellent corrosion resistance, durability, lightweight, and complete recyclability. However, it is necessary to fully understand its mechanical behaviour under various loading conditio...

  • Proceeding Paper
  • Open Access
1 Citations
1,258 Views
10 Pages

Industry 4.0: Correlation Analysis Applied to the Hot Stamping of AA7075 B-Pillars Pre-Assembled Using Friction Stir Welding

  • Mohamad Idriss,
  • Guillaume D’Amours,
  • François Nadeau,
  • Danick Gallant and
  • Ryan Myers

14 September 2023

In this study, 220 AA7075-T6 B-pillars were fabricated using a thoroughly instrumented hot-stamping press under varied conditions. Feature engineering work identified nineteen attributes of the hot-stamping process as impacting four characteristics o...

  • Proceeding Paper
  • Open Access
4 Citations
3,012 Views
5 Pages

Wire Arc Additive Manufacturing of Aluminium Alloys

  • Théo Ouellet,
  • Maxime Croteau,
  • Alexandre Bois-Brochu and
  • Julie Lévesque

13 September 2023

Additive manufacturing is used to produce parts with complex near-net shape geometries. It can also be used to repair parts that have worn out in service using specific processes such as Wire Arc Additive Manufacturing (WAAM) and Directed Energy Depo...

  • Proceeding Paper
  • Open Access
2 Citations
1,262 Views
9 Pages

Experimental and Theoretical Research on Welded Aluminum K-Joints

  • Šemso Kalač,
  • Martin Mensinger,
  • Christina Radlbeck,
  • Naja Zejnelagić,
  • Đorđe Đuričić and
  • Duško Lučić

13 September 2023

Aluminum alloys provide corrosion resistance, lightweight construction, and functionality through extruded profiles. The creation of heat-affected zones (HAZs), which can reduce load-bearing capacity by up to 50% and complicate K-joint design, makes...

  • Proceeding Paper
  • Open Access
2 Citations
2,752 Views
8 Pages

Solidification Processing of Al-Ce Alloys for High-Temperature Applications

  • Shimaa El-Hadad,
  • Mohamed Eissa Moussa,
  • Eric Riedel,
  • Mostafa Ahmed,
  • Rüdiger Bähr and
  • Adel Nofal

13 September 2023

The current study of Al alloys aims to improve their high-temperature mechanical properties by forming intermetallic precipitates with high-temperature stability. Using rare earth elements (RE) to achieve this goal increases the production cost and,...

  • Proceeding Paper
  • Open Access
1 Citations
1,866 Views
9 Pages

Additive Manufacturing in Construction—Implementing Powder-Bed Fusion of Metals Using a Laser (PBF-LB/M) and Shape Optimization in the Construction Design Process

  • Johannes Diller,
  • Christina Radlbeck,
  • Dorina Siebert,
  • Jakob Blankenhagen,
  • Drilon Gubetini,
  • Florian Oberhaidinger and
  • Martin Mensinger

12 September 2023

In this study, the implementation of the PBF-LB/M process into the construction design and building process was investigated. To this purpose, a tensegrity-tower was designed, planned, and built. The nodes between the compression rods and the tension...

  • Proceeding Paper
  • Open Access
2 Citations
2,842 Views
9 Pages

Effect of Annealing Temperature on the Microstructure, Mechanical Properties, and Electrical Conductivity of 4xxx Series Al-Based Alloys

  • Mohammad Khoshghadam-Pireyousefan,
  • Mousa Javidani,
  • Alexandre Maltais,
  • Julie Lévesque and
  • X.-Grant Chen

13 September 2023

This study investigated the effects of annealing on the microstructure, mechanical properties, and electrical conductivity (EC) of AA4043 rods produced through the Properzi CCR process. Annealing was conducted at two temperatures (200 °C and 300...

  • Proceeding Paper
  • Open Access
1 Citations
2,397 Views
10 Pages

13 September 2023

Canada’s bridge industry is witnessing a momentum for the use of aluminium in pedestrian and vehicular bridges. This paper describes the results of six years of developing tangible innovative aluminium details and structural arrangements. Vario...

  • Proceeding Paper
  • Open Access
1 Citations
2,288 Views
9 Pages

12 September 2023

Eurocode 8 is currently under revision, and their amended versions will be available in the next few years. One of the major novelties of the second generation of Eurocode 8 is a specific chapter for the seismic design of aluminium buildings (i.e., C...

  • Proceeding Paper
  • Open Access
2 Citations
1,408 Views
17 Pages

13 September 2023

Nowadays, vehicle electrification is growing at a fast pace due to stringent environmental regulations on carbon emissions in North America. The manufacturing of E-mobility battery components such as enclosures evolves at the same trend and many new...

  • Proceeding Paper
  • Open Access
1,283 Views
10 Pages

12 September 2023

AA6111 alloys are widely used in the automotive industry owing to their high strength/weight ratio, good corrosion resistance, and reasonable formability. During their manufacture through ingot metallurgy via direct chill (DC) casting, the alloys oft...

  • Proceeding Paper
  • Open Access
1 Citations
1,797 Views
8 Pages

Comparative Microstructural Study of Cold Sprayed Coatings Using Pure Aluminum and Aluminum Alloy Powders

  • Jiashuo Qi,
  • Rija Nirina Raoelison,
  • Christophe Verdy,
  • Jishuai Li and
  • Mohamed Rachik

12 September 2023

Cold gas dynamic spraying is a solid-state processing technique that is particularly attractive for surface coatings, 3D near-net shape additive manufacturing, and component repairs with an advantage of high-deposition efficiency. This technique has...

  • Proceeding Paper
  • Open Access
2 Citations
2,440 Views
7 Pages

Surface Roughness Studies on F357 Aluminum Alloy Fabricated Using Laser Powder Bed Fusion Process

  • Jaskaranpal Singh Dhillon,
  • Su Su,
  • Oscar Sanchez Mata,
  • Tejas Ramakrishnan and
  • Mathieu Brochu

12 September 2023

Aluminum alloys processed using laser powder bed fusion are attracting industrial and research efforts striving to achieve the lightweighting potential and combination of good mechanical and corrosion properties. In this study, border parameter optim...

  • Proceeding Paper
  • Open Access
2,039 Views
10 Pages

Design and Optimization of Aluminum Member’s Sections for Building Efficient 120–160 kV Power Transmission Towers

  • Sanaz Chehrazad,
  • Saeed Mohebbi,
  • Charles-Philippe Lamarche,
  • Sébastien Langlois,
  • Alain Desrochers and
  • Siamak Talatahari

12 September 2023

The use of aluminum in civil engineering applications has increased significantly over the past decades. Aluminum is a durable, lightweight, and recyclable material that can provide alternative structural solutions for building power transmission tow...

  • Proceeding Paper
  • Open Access
1 Citations
4,930 Views
10 Pages

Torsional Strength of Aluminum Shapes—Circular and Rectangular Solids

  • Constance Ziemian,
  • Marly McClintock and
  • Ronald Ziemian

12 September 2023

This paper presents an experimental investigation of 6061-T6 and 5050-H32 aluminum alloy rods and bars subjected to pure torsional loading. The test plan included five sets of 6061-T6 specimens, with solid circular and rectangular cross-sections, and...

  • Proceeding Paper
  • Open Access
1 Citations
1,358 Views
11 Pages

Numerical Prediction of the Fatigue Life of Complex Riveted Structures

  • Francis Corriveau,
  • Alain Desrochers and
  • Ahmed Maslouhi

12 September 2023

In this study, a numerical prediction methodology used to evaluate the fatigue life of complex riveted aluminum alloy structures subjected to variable amplitude loads is presented. This methodology is based on the combination of experimental fatigue...

  • Editorial
  • Open Access
1,051 Views
2 Pages

Preface of the 15th International Aluminium Conference

  • Houshang Alamdari,
  • Nicolas Boissonnade and
  • Mario Fafard

11 September 2023

The 15th International Aluminium Conference (INALCO 2023) was organized by AluQuébec, the aluminum cluster federating instance for Quebec’s thriving aluminum ecosystem, in collaboration with the Aluminium Research Centre—REGAL [...]

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Eng. Proc. - ISSN 2673-4591