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Metals, Volume 8, Issue 7

2018 July - 94 articles

Cover Story: Welded stainless steel tubes have several critical points during plastic deformation processes, so the effects of different process parameters and geometric characteristics on various stainless steel families were studied during the finite element method (FEM) simulations. The analysis of the simulation outputs, such as stress, strain and thickness, was performed through mappings in order to evaluate their variation and distribution caused by the parameters, and the feasibility of the simulated process was evaluated through the use of Forming Limit Diagrams (FLD). The experimental validation of the model was also performed by comparing real cases. The main parameters that mainly guide the outcome of the simulations have been highlighted and critical points have been identified that require additional elements not present in the model, whose absence could lead to a deviation of the result from reality. View the paper here.
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Articles (94)

  • Article
  • Open Access
20 Citations
5,487 Views
13 Pages

23 July 2018

A novel coated damping structure for metal rubber (MR) of bellows is designed based on large-size metal rubber sheets. This structure is dynamically tested in the bending direction at normal temperature. According to the test results, a model of the...

  • Article
  • Open Access
17 Citations
5,708 Views
12 Pages

Effects of Nb and W Additions on the Microstructures and Mechanical Properties of Novel γ/γ’ Co-V-Ti-Based Superalloys

  • Xingjun Liu,
  • Yunwei Pan,
  • Yuechao Chen,
  • Jiajia Han,
  • Shuiyuan Yang,
  • Jingjing Ruan,
  • Cuiping Wang,
  • Yuansheng Yang and
  • Yingju Li

23 July 2018

Microstructures, elemental partition behavior, phase stabilities and mechanical properties of Nb- and W-containing Co-V-Ti-based superalloys were investigated. Elemental partition coefficients (KX = Cγ’/Cγ) of Nb and W in Co-V-Ti-ba...

  • Article
  • Open Access
2 Citations
4,135 Views
11 Pages

Retained Austenite Control for the Soft Machining of High-Hardness Tool Steels

  • Maider Muro,
  • Garikoitz Artola,
  • Josu Leunda,
  • Carlos Soriano and
  • Carlos Angulo

23 July 2018

Most high-hardness tool steels comprising forming dies require expensive finish machining operations to compensate for the dimensional distortion and surface oxidation caused by the die heat treatment. Precipitation-hardening (PH) tool steels allow f...

  • Article
  • Open Access
10 Citations
5,502 Views
15 Pages

Production of Clean Steel Using the Nitrogen Elevating and Reducing Method

  • Jie Zhang,
  • Jianhua Liu,
  • Saijian Yu,
  • Daxi Dong,
  • Gongliang Wang and
  • Shiqi Li

21 July 2018

Nitrogen Elevating and Reducing Method (NERM) is a new technology developed to remove inclusions and oxygen in molten steel. The principle that underlies it is that nitrogenizing molten steel under low or normal pressure initially elevates the nitrog...

  • Article
  • Open Access
34 Citations
9,993 Views
13 Pages

21 July 2018

Cyanide tailings are the hazardous waste discharged after gold cyanidation leaching. The recovery of gold and iron from cyanide tailings was investigated with a combined direct reduction roasting and leaching process. The effects of reduction tempera...

  • Article
  • Open Access
21 Citations
7,145 Views
17 Pages

Recovery of Metals from Secondary Raw Materials by Coupled Electroleaching and Electrodeposition in Aqueous or Ionic Liquid Media

  • Nathalie Leclerc,
  • Sophie Legeai,
  • Maxime Balva,
  • Claire Hazotte,
  • Julien Comel,
  • François Lapicque,
  • Emmanuel Billy and
  • Eric Meux

20 July 2018

This paper presents recent views on a hybrid process for beneficiation of secondary raw materials by combined electroleaching of targeted metals and electrodeposition. On the basis of several case studies with aqueous solutions or in ionic liquid med...

  • Article
  • Open Access
9 Citations
4,450 Views
11 Pages

An Original Tribometer to Analyze the Behavior of Abrasive Grains in the Grinding Process

  • Leire Godino,
  • Iñigo Pombo,
  • Jose Antonio Sanchez and
  • Borja Izquierdo

20 July 2018

Manufacturing of grinding wheels is continuously adapting to new industrial requirements. New abrasives and new wheel configurations, together with wheel wear control allow for grinding process optimization. However, the wear behavior of the new abra...

  • Article
  • Open Access
24 Citations
10,144 Views
10 Pages

Speciation of Ruthenium(III) Chloro Complexes in Hydrochloric Acid Solutions and Their Extraction Characteristics with an Amide-Containing Amine Compound

  • Tomoya Suzuki,
  • Takeshi Ogata,
  • Mikiya Tanaka,
  • Tohru Kobayashi,
  • Hideaki Shiwaku,
  • Tsuyoshi Yaita and
  • Hirokazu Narita

20 July 2018

The refining of platinum group metals is based mainly on solvent extraction methods, whereas Ru is selectively recovered by distillation as RuO4. Replacement of distillation by extraction is expected to simplify the purification process. To develop a...

  • Article
  • Open Access
3 Citations
4,546 Views
14 Pages

Influence of Ultrafine Particles on Structure, Mechanical Properties, and Strengthening of Ductile Cast Iron

  • Anna Zykova,
  • Dmitry Lychagin,
  • Andrey Chumaevsky,
  • Natalya Popova and
  • Irina Kurzina

20 July 2018

Integrated assessment of the influence of an ultrafine mixture TiO2 + ZrO2 + Na3AlF6 on the formation of the structure, mechanical properties, and strengthening of ductile cast iron was made in the paper. The structural-phase composition of ductile c...

  • Feature Paper
  • Article
  • Open Access
13 Citations
4,699 Views
9 Pages

19 July 2018

In this study, the change in microstructure and microhardness adjacent to the tool during the friction stir processing (FSP) of 6061-T6 extrusions was investigated. Results showed that the as-received extrusions contained Fe-rich constituent particle...

  • Article
  • Open Access
15 Citations
5,745 Views
13 Pages

19 July 2018

The Fe-Si/MnZn(Fe2O4)2 composite powders are synthetized by means of the mechanical milling, and Fe-Si/MnZn(Fe2O4)2 soft magnetic composites are prepared by spark plasma sintering (SPS). The impact of milling time on particle size, phase structure an...

  • Feature Paper
  • Review
  • Open Access
17 Citations
5,405 Views
24 Pages

Strongly Orthotropic Open Cell Porous Metal Structures for Heat Transfer Applications

  • Marcel Fink,
  • Olaf Andersen,
  • Torsten Seidel and
  • André Schlott

19 July 2018

For modern thermal applications, open cell porous metals provide interesting opportunities to increase performance. Several types of cellular metals show an anisotropic morphology. Thus, using different orientations of the structure can boost or dest...

  • Article
  • Open Access
4,611 Views
12 Pages

A Simple and Efficient Method for Obtaining the Whole-Range Uniaxial Tensile Properties of Pipeline Steel

  • Lingzhen Kong,
  • Lingbo Su,
  • Xiayi Zhou,
  • Liqiong Chen,
  • Jie Chen and
  • Cheng Mao

19 July 2018

To obtain the whole-range true stress-true strain curves of API X65, a method is proposed based on the equal proportion principle and digital images. The tensile elongation was obtained by tracing the gauge points on the specimen surface, and the tru...

  • Article
  • Open Access
56 Citations
13,277 Views
13 Pages

Zinc Recovery from Steelmaking Dust by Hydrometallurgical Methods

  • Piotr Palimąka,
  • Stanisław Pietrzyk,
  • Michał Stępień,
  • Katarzyna Ciećko and
  • Ilona Nejman

18 July 2018

Hydrometallurgical recovery of zinc from electric arc furnace dust was investigated on a laboratory scale, using aqueous sodium hydroxide solution as a leaching agent. Special attention was paid to the effect of NaOH concentration, temperature and li...

  • Article
  • Open Access
38 Citations
9,765 Views
17 Pages

316L Stainless Steel Manufactured by Selective Laser Melting and Its Biocompatibility with or without Hydroxyapatite Coating

  • Jiapeng Luo,
  • Xiao Jia,
  • Ruinan Gu,
  • Peng Zhou,
  • Yongjiang Huang,
  • Jianfei Sun and
  • Ming Yan

18 July 2018

To fabricate metallic 316L/HA (hydroxyapatite) materials which meet the requirements of an implant’s mechanical properties and bioactivity for its function as human bone replacement, selective laser melting (SLM) has been employed in this study...

  • Article
  • Open Access
26 Citations
5,384 Views
17 Pages

18 July 2018

In this paper, the effects of turning and surface polishing treatments on surface integrity and fatigue properties of superalloy GH4169 were investigated. Finish turning (FT), surface circumferential polishing treatment (TCP), surface oblique texture...

  • Article
  • Open Access
4 Citations
4,507 Views
15 Pages

18 July 2018

This paper presents a new microstructural model of the metastable eutectoid transformation in spheroidal graphite cast irons. The model takes into account the nucleation and growth of pearlite nodules. The nucleation is assumed to be continuous and d...

  • Communication
  • Open Access
12 Citations
6,947 Views
6 Pages

On the Formation of Micro-Shrinkage Porosities in Ductile Iron Cast Components

  • Ehsan Ghassemali,
  • Anders E. W. Jarfors and
  • Attila Diószegi

18 July 2018

A combination of direct austempering after solidification (DAAS) treatment and electron backscatter diffraction (EBSD) method was used to study the formation of micro-shrinkage porosities in ductile iron. Analyzing the aus-ferritic microstructure rev...

  • Article
  • Open Access
27 Citations
5,138 Views
12 Pages

17 July 2018

Flue dust generated during the process of manufacturing corundum is a carrier of critical metal gallium. In this study, a process of alkali leaching-carbonation-acid leaching-solvent extraction was developed to recover and enrich gallium from corundu...

  • Article
  • Open Access
10 Citations
5,285 Views
13 Pages

A New Method to Recycle Stainless–Steel Duplex UNS S31803 Chips

  • Mendonça Claudiney,
  • Oliveira Adhimar,
  • Sachs Daniela,
  • Capellato Patricia,
  • Ribeiro Vander,
  • Junqueira Mateus,
  • Melo Mirian and
  • Silva Gilbert

17 July 2018

Due to the increased consumption of raw materials, energy, and the waste it generates, recycling has become very important and fundamental for the environment and the industrial sector. The production of duplex stainless–steel powders with the additi...

  • Article
  • Open Access
54 Citations
7,988 Views
15 Pages

15 July 2018

In this study, explosive welding was used in the cladding of aluminum plates to ship steel plates at different explosive ratios. Ship steel-aluminum bimetal composite plates were manufactured and the influence of the explosive ratio on the cladded bo...

  • Article
  • Open Access
20 Citations
4,675 Views
12 Pages

Hole Making by Electrical Discharge Machining (EDM) of γ-TiAl Intermetallic Alloys

  • Aitor Beranoagirre,
  • Gorka Urbikain,
  • Amaia Calleja and
  • Luis Norberto López de Lacalle

14 July 2018

Due to their excellent strength-to-weight ratio and corrosion and wear resistance, γ-TiAl alloys are selected for aerospace and automotive applications. Since these materials are difficult to cut and machine by conventional methods, this study...

  • Article
  • Open Access
23 Citations
4,483 Views
15 Pages

Electrochemical Behavior of Biodegradable FeMnSi–MgCa Alloy

  • Nicanor Cimpoeşu,
  • Florin Săndulache,
  • Bogdan Istrate,
  • Ramona Cimpoeşu and
  • Georgeta Zegan

13 July 2018

Nowadays, alongside metallic biomaterials, there is increasing interest in using degradable metals in an appreciable number of medical applications. There are new kinds of metallic biomaterials for medical applications and many new findings have been...

  • Article
  • Open Access
13 Citations
5,732 Views
13 Pages

13 July 2018

The current paper explored the directly reductive decomposition of waste sodium arsenate by roasting it with charcoal powder to volatilize less toxic As0 and to simultaneously obtain sodium salts with potential commercial value, serving the purpose o...

  • Article
  • Open Access
14 Citations
7,257 Views
17 Pages

12 July 2018

A numerical model was developed for predicting the bead geometry and microstructure in laser beam welding of 2 mm thickness Inconel 718 sheets. The experiments were carried out with a 1 kW maximum power fiber laser coupled with a galvanometric scanne...

  • Article
  • Open Access
31 Citations
7,145 Views
24 Pages

12 July 2018

The densification mechanism of Cu–Al mixed metal powder during a double-action die compaction was investigated by numerical simulation. The finite element method and experiment were performed to compare the effect of the forming method, such as...

  • Communication
  • Open Access
3 Citations
4,150 Views
9 Pages

Electric Current-Assisted Joining of Copper Plates Using Silver Formed by In-Situ Decomposition of Ag2C2O4

  • Dina V. Dudina,
  • Alexander A. Matvienko,
  • Anatoly A. Sidelnikov,
  • Mikhail A. Legan,
  • Vyacheslav I. Mali,
  • Maksim A. Esikov,
  • Alexander G. Anisimov,
  • Pavel A. Gribov and
  • Vladimir V. Boldyrev

12 July 2018

Pulsed electric current can be used for the fast sintering of powders as well as joining of macroobjects. In this work, we brazed copper plates using a silver layer that was formed in situ by the decomposition of a silver oxalate Ag2C2O4 powder place...

  • Article
  • Open Access
21 Citations
4,309 Views
16 Pages

Influences of Compression Ratios on Sound Absorption Performance of Porous Nickel–Iron Alloy

  • Panfeng Bai,
  • Xinmin Shen,
  • Xiaonan Zhang,
  • Xiaocui Yang,
  • Qin Yin and
  • Anxin Liu

12 July 2018

The improvement of sound absorption performance of porous metal is a focus of research in the field of noise reduction. Influences of compression ratios on sound absorption performance of a porous nickel-iron (Ni-Fe) alloy were investigated. The samp...

  • Feature Paper
  • Article
  • Open Access
9 Citations
6,521 Views
16 Pages

12 July 2018

We present a computational method for calculating the phase transformation start for arbitrary cooling paths and for different steel compositions after thermomechanical treatments. We apply the method to quantitatively estimate how much austenite def...

  • Article
  • Open Access
27 Citations
5,342 Views
10 Pages

Inclusion Evolution Behavior of Ti-Mg Oxide Metallurgy Steel and Its Effect on a High Heat Input Welding HAZ

  • Hao-Nan Lou,
  • Chao Wang,
  • Bing-Xing Wang,
  • Zhao-Dong Wang,
  • Yu-Qian Li and
  • Zi-Gang Chen

11 July 2018

We have studied here the evolution of inclusions in ladle furnace (LF), Ruhrstahl & Heraeus furnace (RH), and simulated welded samples during Ti-Mg oxide metallurgy treatment and the mechanical properties of the heat-affected zone (HAZ) after hig...

  • Article
  • Open Access
3 Citations
3,374 Views
10 Pages

11 July 2018

Ti-44Al-9Nb-1Cr-0.2W-0.2Y alloys were directionally solidified (DS) at different growth rates varying from 10 to 20 μm/s using a modified liquid metal cooling (LMC) method. The results show that an increase in the growth rate leads to both a decre...

  • Review
  • Open Access
77 Citations
10,304 Views
14 Pages

10 July 2018

Medical implants made of biodegradable materials could be advantageous for temporary applications, such as mechanical support during bone-healing or as vascular stents to keep blood vessels open. After completion of the healing process, the implant w...

  • Article
  • Open Access
43 Citations
7,201 Views
9 Pages

Kinetics of Iron Extraction from Coal Fly Ash by Hydrochloric Acid Leaching

  • Dmitry Valeev,
  • Alexandra Mikhailova and
  • Alexandra Atmadzhidi

10 July 2018

Iron contained in coal fly ash of the Ekibastuz power station is distributed between magnetite and hematite. XRD data showed that ~80 wt % of iron is contained in magnetite and ~20 wt % in hematite. The leaching of iron from CFA by HCl was studied. I...

  • Article
  • Open Access
5 Citations
3,055 Views
9 Pages

9 July 2018

In this paper, a wear-resistant alloy with the chemical composition of 16 wt% Cr-3 wt% B-0.6 wt% C-1 wt% Mn-Fe, in which M2B was the antifriction skeleton, was prepared in a medium-frequency induction furnace. The microstructure and mechanical proper...

  • Article
  • Open Access
41 Citations
8,085 Views
14 Pages

Dissolution and Precipitation Behavior for Hot Forming of 7021 and 7075 Aluminum Alloys

  • Benjamin Milkereit,
  • Martin Österreich,
  • Philipp Schuster,
  • Georg Kirov,
  • Ermal Mukeli and
  • Olaf Kessler

9 July 2018

Due to their high strength, 7xxx aluminum sheets are increasingly used for structural automobile components. One of the major challenges is the formability of these alloys during the production process while retaining high strengths in service. One p...

  • Article
  • Open Access
19 Citations
5,690 Views
16 Pages

7 July 2018

The present work encompasses the effect of overaging on the strain-controlled low-cycle fatigue (LCF) behavior of an extruded AA6061 aluminum alloy at varying strain amplitudes. During the T7 aging treatment, the size of precipitates increased from 6...

  • Article
  • Open Access
10 Citations
3,689 Views
14 Pages

Cross-Scale Modeling of MnS Precipitation for Steel Solidification

  • Xiangning Meng,
  • Xiaohan Gao,
  • Shuo Huang and
  • Miaoyong Zhu

7 July 2018

One of the advantages of numerical simulations over traditional experimental methodologies is that they can synchronize nucleation, growth and coarsening during solidification from the point of view of microstructural analysis. However, the computati...

  • Article
  • Open Access
13 Citations
4,280 Views
17 Pages

6 July 2018

Liquid layering, which is a general phenomenon adjacent to the solid substrates, is less understood for its role in heterogeneous nucleation. In this work, the structural features and dynamics of the liquid Al layers induced by the (0001) sapphire an...

  • Article
  • Open Access
44 Citations
11,810 Views
14 Pages

6 July 2018

In this paper, the effect of cold deformation on the microstructures and mechanical properties of 316LN austenitic stainless steel (ASS) was investigated. The results indicated that the content of martensite increased as the cold rolling reduction al...

  • Article
  • Open Access
8 Citations
3,738 Views
17 Pages

6 July 2018

In this research, Australian fine iron ore was reduced by combining pressurized and energy-bearing waste plastics in a fluidized bed. This research aims to obtain preferable operating parameters by synthetically researching the effect of temperature,...

  • Article
  • Open Access
55 Citations
8,631 Views
10 Pages

Research on Surface Roughness of AlSi10Mg Parts Fabricated by Laser Powder Bed Fusion

  • Bao-Qiang Li,
  • Zhonghua Li,
  • Peikang Bai,
  • Bin Liu and
  • Zezhou Kuai

6 July 2018

AlSi10Mg cubes were fabricated with the laser powder bed fusion (LPBF) process, using different exposure times and scan strategies to gain insight into the effect of energy density and part orientation on surface roughness. The results showed that, w...

  • Article
  • Open Access
14 Citations
3,869 Views
14 Pages

The Effect of Pressurized Decarbonization of CO on Inhibiting the Adhesion of Fine Iron Ore Particles

  • Qiyan Xu,
  • Zhiping Li,
  • Zhuangzhuang Liu,
  • Jianjun Wang and
  • Haichuan Wang

6 July 2018

In this research, Australian fine iron ore is reduced by pressured carbon monoxide in a fluidized bed. This research aims to obtain the influence law of gas linear velocity, reduction pressure, reduction temperature, particle size, and reduction time...

  • Article
  • Open Access
18 Citations
4,041 Views
16 Pages

6 July 2018

In this study, dissimilar CuNiCrSi and CuCrZr butt joints were friction stir welded at a constant welding speed of 150 mm/min, but at different rotational speeds of 800, 1100, 1400, 1700, and 2100 rpm. Sound joints were achieved at the rotational spe...

  • Article
  • Open Access
11 Citations
3,675 Views
12 Pages

6 July 2018

A high strength Al-Zn-Mg alloy 7A52 with T6 treatment was successfully friction stir welded. The grain structure, dislocations and precipitates in typical regions of the weld joint, including the weld nugget zone (WNZ), thermos-mechanically affected...

  • Feature Paper
  • Article
  • Open Access
11 Citations
4,537 Views
15 Pages

Calix[4]arene-Based Amino Extractants Containing n-Alkyl Moieties for Separation of Pd(II) and Pt(IV) from Leach Liquors of Automotive Catalysts

  • Manabu Yamada,
  • Yu Kaneta,
  • Muniyappan Rajiv Gandhi,
  • Uma Maheswara Rao Kunda and
  • Atsushi Shibayama

5 July 2018

Pt, Pd, and Rh platinum group metals (PGMs) are utilized in automotive catalytic converters to reduce the level of harmful gas emissions. To evaluate the separation efficiencies of PGMs from the leach liquors of automotive catalysts, their extractabi...

  • Article
  • Open Access
30 Citations
4,258 Views
14 Pages

5 July 2018

A novel method of cryorolling martensite for fabricating ultrafine grained low-carbon steel with attractive strength was proposed. The results indicate that ultrafine-grain structured steel could be manufactured by cryorolling and the subsequent anne...

  • Article
  • Open Access
40 Citations
5,921 Views
14 Pages

Predictive Simulation of Plastic Processing of Welded Stainless Steel Pipes

  • Riccardo Rufini,
  • Orlando Di Pietro and
  • Andrea Di Schino

5 July 2018

Metal forming is the most used technique to manufacture complex geometry pieces in the most efficient way, and the technological progress related to the various application fields requires increasingly higher quality standards. In order to achieve su...

  • Article
  • Open Access
57 Citations
8,729 Views
20 Pages

Influence of Stress State on the Mechanical Impact and Deformation Behaviors of Aluminum Alloys

  • Marcos Rodriguez-Millan,
  • Daniel Garcia-Gonzalez,
  • Alexis Rusinek and
  • Angel Arias

5 July 2018

Under impact loading conditions, the stress state derived from the contact between the projectile and the target, as well as from the subsequent mechanical waves, is a variable of great interest. The geometry of the projectile plays a dertermining ro...

  • Article
  • Open Access
8 Citations
3,514 Views
11 Pages

Thermal Stability of Ru–Al Multilayered Thin Films on Inconel 617

  • Yung-I Chen,
  • Zhi-Ting Zheng and
  • Jia-Wei Jhang

4 July 2018

Ru-riched and equiatomic Ru–Al multilayered thin films were fabricated on Si and Inconel 617 substrates. These thin films exhibited a multilayered structure that is caused by stacking cyclical gradient concentration through cosputtering. X-ray...

  • Article
  • Open Access
4 Citations
3,791 Views
8 Pages

Mn3O4 Octahedral Microparticles Prepared by Facile Dealloying Process as Efficient Sulfur Hosts for Lithium/Sulfur Batteries

  • Yan Zhao,
  • Yuan Tian,
  • Xiaomin Zhang,
  • Zhifeng Wang,
  • Taizhe Tan,
  • Zhihong Chen and
  • Yichao Wang

4 July 2018

A facile and industry-accepted dealloying method was used to synthesize Mn3O4 particles, which were then employed to prepare sulfur/Mn3O4 (S/Mn3O4) composites as cathode materials for lithium-sulfur batteries. The composites delivered initial dischar...

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Metals - ISSN 2075-4701