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Metals, Volume 10, Issue 6

2020 June - 147 articles

Gas-atomized high-entropy alloyed spherical powders were consolidated by spark plasma sintering (SPS), and the SPS sample was plasma nitrided using an active screen. A uniform microstructure without segregation was obtained in the SPS sample. Analysis of the nitrided sample surface revealed that an expanded face-centered cubic phase formed on the surface plasma-nitrided at 673 K and that a CrN phase formed on the surface plasma-nitrided at >723 K. The surface hardness of the plasma-nitrided sample was ≥1200 HV, and the wear resistance and pitting corrosion resistance were improved compared with those of the SPS sample.

Cover Story: Gas-atomized high-entropy alloyed spherical powders were consolidated by spark plasma sintering (SPS), and the SPS sample was plasma nitrided using an active screen. A uniform microstructure without segregation was obtained in the SPS sample. Analysis of the nitrided sample surface revealed that an expanded face-centered cubic phase formed on the surface plasma-nitrided at 673 K and that a CrN phase formed on the surface plasma-nitrided at >723 K. The surface hardness of the plasma-nitrided sample was ≥1200 HV, and the wear resistance and pitting corrosion resistance were improved compared with those of the SPS sample. View this paper.
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Articles (147)

  • Feature Paper
  • Article
  • Open Access
19 Citations
10,396 Views
18 Pages

26 June 2020

Over the last 20 years, there has been growing research and development investment to exploit the benefits of wire deposition additive manufacturing (AM) for the production of near-net shape components in aircraft and space applications. The wire fee...

  • Article
  • Open Access
16 Citations
3,764 Views
13 Pages

26 June 2020

Abrasive waterjet peening (AWJP) as an important surface strengthening method can effectively improve surface properties. In this study, after multiple AWJP, the distribution of compressive residual stress and roughness on the surface of 18CrNiMo7-6...

  • Article
  • Open Access
5 Citations
3,660 Views
12 Pages

26 June 2020

Vaporizing Foil Actuators (VFA) can be employed as an innovative, extremely fast sheet metal forming method. An ultimate goal in forming technologies is generally to be flexible and rely on as few part-specific tools as possible. Therefore, various r...

  • Article
  • Open Access
106 Citations
16,316 Views
15 Pages

Steel Surface Defect Classification Using Deep Residual Neural Network

  • Ihor Konovalenko,
  • Pavlo Maruschak,
  • Janette Brezinová,
  • Ján Viňáš and
  • Jakub Brezina

26 June 2020

An automated method for detecting and classifying three classes of surface defects in rolled metal has been developed, which allows for conducting defectoscopy with specified parameters of efficiency and speed. The possibility of using the residual n...

  • Article
  • Open Access
11 Citations
5,045 Views
18 Pages

Mechanism and Kinetics of Malachite Dissolution in an NH4OH System

  • Alvaro Aracena,
  • Javiera Pino and
  • Oscar Jerez

24 June 2020

Copper oxide minerals composed of carbonates consume high quantities of leaching reagent. The present research proposes an alternative procedure for malachite leaching (Cu2CO3(OH)2) through the use of only compound, ammonium hydroxide (NH4OH). Prelim...

  • Article
  • Open Access
7 Citations
3,021 Views
10 Pages

24 June 2020

Al-Cu-Fe-Si quasicrystalline coatings were prepared by high velocity air fuel spraying to study their phase transformation during the process. The feedstock powder and coating were phase characterized by scanning electron microscopy, X-ray diffractom...

  • Article
  • Open Access
10 Citations
3,567 Views
16 Pages

Tool Performance Optimization While Machining Aluminium-Based Metal Matrix Composite

  • Usama Umer,
  • Mustufa Haider Abidi,
  • Jaber Abu Qudeiri,
  • Hisham Alkhalefah and
  • Hossam Kishawy

24 June 2020

Finite element (FE) models and the multi objective genetic algorithm (MOGA-II) have been applied for tool performance optimization while machining aluminum-based metal matrix composites. The developed and verified FE models are utilized to generate d...

  • Communication
  • Open Access
9 Citations
3,842 Views
6 Pages

24 June 2020

The fracture of the Mg/Mg17Al12 interface was investigated by molecular dynamics simulations. The interface crack extends in a brittle manner without noticeable plasticity. The distributions of normal stress and separation along the interface were ex...

  • Article
  • Open Access
5 Citations
3,149 Views
15 Pages

24 June 2020

The Ti element plays a role in pinning grain boundaries but also has a good binding ability to C and N, forming large primary carbides. Therefore, the effect of Ti content on primary carbides’ behavior in H13 ingots was comprehensively studied....

  • Article
  • Open Access
6 Citations
4,460 Views
11 Pages

Smart Stress Annihilation in Steels Using Residual Stress Distribution Monitoring and Localized Induction Heating

  • Kaiming Liang,
  • Panagiotis Tsarabaris,
  • Aphrodite Ktena,
  • Xiaofang Bi and
  • Evangelos Hristoforou

24 June 2020

The monitoring and control of residual stresses and microstructure are of paramount importance for the steel industry. Residual stress annihilation is needed during the entire lifetime of steels. In this paper, we presented a stress monitoring and an...

  • Article
  • Open Access
21 Citations
5,456 Views
17 Pages

Quality Assessment Method Based on a Spectrometer in Laser Beam Welding Process

  • Jiyoung Yu,
  • Huijun Lee,
  • Dong-Yoon Kim,
  • Munjin Kang and
  • Insung Hwang

24 June 2020

For the automation of a laser beam welding (LBW) process, the weld quality must be monitored without destructive testing, and the quality must be assessed. A deep neural network (DNN)-based quality assessment method in spectrometry-based LBW is prese...

  • Article
  • Open Access
53 Citations
4,998 Views
22 Pages

24 June 2020

Cutting force in the machining process of SiCp/Al particle reinforced metal matrix composite is affected by several factors. Obtaining an effective mathematical model for the cutting force is challenging. In that respect, the second-order model of cu...

  • Feature Paper
  • Review
  • Open Access
119 Citations
22,713 Views
34 Pages

Hydrometallurgical Recovery of Rare Earth Elements from NdFeB Permanent Magnet Scrap: A Review

  • Yuanbo Zhang,
  • Foquan Gu,
  • Zijian Su,
  • Shuo Liu,
  • Corby Anderson and
  • Tao Jiang

24 June 2020

NdFeB permanent magnet scrap is regarded as an important secondary resource which contains rare earth elements (REEs) such as Nd, Pr and Dy. Recovering these valuable REEs from the NdFeB permanent magnet scrap not only increases economic potential, b...

  • Article
  • Open Access
52 Citations
11,942 Views
15 Pages

24 June 2020

During lithium-ion battery packing, joining between battery cases and tabs is challenging for manufacturers due to dissimilar materials of the battery case and the tab, as well as their thicknesses. Laser welding, which has proven to produce a good w...

  • Article
  • Open Access
26 Citations
4,402 Views
14 Pages

23 June 2020

Fatigue property is a key evaluation index for the service reliability of railway axle. In this work, the effect of ultrasonic surface rolling processing (USRP) on the surface characteristic and fatigue property was investigated in an EA4T axle steel...

  • Article
  • Open Access
29 Citations
5,653 Views
13 Pages

Effects of Surface Severe Plastic Deformation on the Mechanical Behavior of 304 Stainless Steel

  • Yang Li,
  • Zhengtong Lu,
  • Tingchao Li,
  • Dalei Li,
  • Jinsheng Lu,
  • Peter. K. Liaw and
  • Yun Zou

23 June 2020

In this study, two innovative surface severe plastic deformation (SSPD) methods, namely abrasive waterjet peening (AWJP) and ultrasonic nanocrystal surface modification (UNSM), were applied to a 304 stainless steel to improve the mechanical behavior....

  • Article
  • Open Access
1 Citations
3,374 Views
14 Pages

23 June 2020

Hypoeutectic white cast irons containing 25% Cr are used in ore-processing industries due to their high resistance to erosive wear. Applying a Design of Experiments (DoE), the aim of this study is to analyse the influence of thermal processing factor...

  • Article
  • Open Access
21 Citations
5,323 Views
12 Pages

Corrosion Resistance and Ion Release of Dental Prosthesis of CoCr Obtained by CAD-CAM Milling, Casting and Laser Sintering

  • Roberto Padrós,
  • Luís Giner-Tarrida,
  • Mariano Herrero-Climent,
  • Miquel Punset and
  • Francisco Javier Gil

21 June 2020

Corrosion resistance and ion release behavior have been evaluated for thirty dental restoration samples obtained by three different manufacturing systems: computer-aided design and manufacturing (CAD-CAM), traditional casting and laser sintering. The...

  • Article
  • Open Access
18 Citations
3,530 Views
19 Pages

21 June 2020

With the development of the aviation industry, the performance requirements of materials for aviation large-scale structural parts are getting higher and higher. Ti-6554 alloy is the material of choice for aviation large-scale structural parts, but i...

  • Article
  • Open Access
14 Citations
5,763 Views
16 Pages

Design and Development of Complex Phase Steels with Improved Combination of Strength and Stretch-Flangeability

  • Alexis Graux,
  • Sophie Cazottes,
  • David De Castro,
  • David San-Martín,
  • Carlos Capdevila,
  • Jose Maria Cabrera,
  • Sílvia Molas,
  • Sebastian Schreiber,
  • Djordje Mirković and
  • Michel Perez
  • + 2 authors

20 June 2020

This study presents the design and development of a hot-rolled bainitic steel, presenting a good combination of strength and stretch-flangeability, for automotive applications. Ti, Nb, and Mo were added in the steel composition in order to control au...

  • Article
  • Open Access
4 Citations
3,051 Views
12 Pages

Interfacial Reactions between Mg-40Al and Mg-30Y Master Alloys

  • Jiahong Dai,
  • Bin Jiang,
  • Hongmei Xie and
  • Qingshan Yang

20 June 2020

Interfacial reactions between Mg-40Al and Mg-30Y master alloys were investigated at intervals of 25 °C in the 350–400 °C by using a diffusion couple method. Noticeable reaction layers were formed at the interfaces of the diffusion coupl...

  • Article
  • Open Access
5 Citations
5,809 Views
10 Pages

20 June 2020

The electric arc furnace (EAF) process for steelmaking of Cr and Ni high alloyed stainless steel grades differs significantly from the steelmaking process of carbon steel due to the special raw materials and generally lower oxygen consumption. The sp...

  • Article
  • Open Access
13 Citations
4,037 Views
13 Pages

19 June 2020

In this work, the effect of rapid quenching from the partially liquid and solid condition is studied on the as-cast microstructure, tensile properties and fracture features of a secondary hypereutectic Al-18%Si-2%Cu alloy. For comparison purposes, th...

  • Editorial
  • Open Access
38 Citations
6,214 Views
3 Pages

Metal Oxides

  • Maria Luisa Grilli

19 June 2020

Oxide materials in bulk and thin film form, and metal oxide nanostructures exhibit a great variety of functional properties which make them ideal for applications in solar cells, gas sensors, optoelectronic devices, passive optics, catalysis, corrosi...

  • Article
  • Open Access
6 Citations
3,007 Views
16 Pages

19 June 2020

Nano-crystalline metals have attracted considerable attention over the past two decades due to their increased mechanical properties as compared to their microcrystalline counterparts. However, the behaviour of nano-crystalline metals is influenced b...

  • Article
  • Open Access
17 Citations
7,669 Views
11 Pages

Electrochemical Recycling of Platinum Group Metals from Spent Catalytic Converters

  • Cornelia Diac,
  • Florentina Iuliana Maxim,
  • Radu Tirca,
  • Adrian Ciocanea,
  • Valeriu Filip,
  • Eugeniu Vasile and
  • Serban N. Stamatin

19 June 2020

Platinum group metals (PGMs: Pt, Pd, and Rh) are used extensively by the industry, while the natural resources are limited. The PGM concentration in spent catalytic converters is 100 times larger than in natural occurring ores. Traditional PGM method...

  • Article
  • Open Access
22 Citations
5,449 Views
13 Pages

19 June 2020

The effect of the iron nitride phases, ε-Fe2-3N and γ′-Fe4N, on the fatigue strength was investigated. Pure iron was used to observe only the effect of nitride, excluding the effects of factors, such as residual stress, depending...

  • Article
  • Open Access
16 Citations
4,105 Views
17 Pages

Effect of Preliminary Alkali Desilication on Ammonia Pressure Leaching of Low-Grade Copper–Silver Concentrate

  • Kirill Karimov,
  • Andrei Shoppert,
  • Denis Rogozhnikov,
  • Evgeniy Kuzas,
  • Semen Zakhar’yan and
  • Stanislav Naboichenko

18 June 2020

Ammonia leaching is a promising method for processing low-grade copper ores, especially those containing large amounts of oxidized copper. In this paper, we study the effect of Si-containing minerals on the kinetics of Cu and Ag leaching from low-gra...

  • Article
  • Open Access
51 Citations
4,854 Views
9 Pages

18 June 2020

Nowadays, additive manufacturing (AM) permits to realize complex metallic structural parts, and the use of NiTi alloy, known as Nitinol, allows the integration of specific functions to the AM products. One of the most promising designs for AM is conc...

  • Article
  • Open Access
23 Citations
4,406 Views
14 Pages

18 June 2020

Bioleaching is an effective and promising approach for the recovery or removal of heavy metals from metal-laden municipal solid waste incineration fly ash. To exclude the risk of reacidification of the leached fly ash after bioleaching with sulfur po...

  • Article
  • Open Access
49 Citations
5,561 Views
12 Pages

18 June 2020

Laser peening without coating (LPwC) involves irradiating materials covered with water with intense laser pulses to induce compressive residual stress (RS) on a surface. This results in favorable effects, such as fatigue enhancement; however, the mec...

  • Article
  • Open Access
13 Citations
3,527 Views
12 Pages

Effect of Dynamic Recrystallization on the Transformed Ferrite Microstructures in HSLA Steel

  • Ning Li,
  • Wilasinee Kingkam,
  • Renheng Han,
  • Ming Tang,
  • Hexin Zhang and
  • Chengzhi Zhao

18 June 2020

The flow stress behavior of high-strength low-alloy (HSLA) steel at different true strains was studied using a hot compression test. The effect of dynamic recrystallization (DRX) on the transformed ferrite microstructures was investigated with electr...

  • Article
  • Open Access
23 Citations
3,913 Views
13 Pages

Microstructure of In-Situ Friction Stir Processed Al-Cu Transition Zone

  • Anna Zykova,
  • Andrey Chumaevskii,
  • Anastasia Gusarova,
  • Tatiana Kalashnikova,
  • Sergei Fortuna,
  • Nickolai Savchenko,
  • Evgeny Kolubaev and
  • Sergei Tarasov

18 June 2020

The majority of literature sources dedicated to dissimilar Al-Cu friction stir welding testifies to the formation of intermetallic compounds (IMC) according to diffusion-controlled reactions, i.e., without liquation on the Al/Cu interfaces. Fewer sou...

  • Article
  • Open Access
10 Citations
4,069 Views
17 Pages

Feasibility of Calcium Sulfate Moulds Made by Inkjet 3D Printing for Rapid Casting of Aluminium Alloys

  • Pablo Rodríguez-González,
  • Pablo Eduardo Robles Valero,
  • Ana Isabel Fernández-Abia,
  • María Ángeles Castro-Sastre and
  • Joaquín Barreiro García

17 June 2020

In this research, a comparative analysis has been carried out between a traditional sand casting process and a modern mould obtained by additive manufacturing (AM), in the context of aluminium parts production. In this case of AM, an inkjet 3D printi...

  • Article
  • Open Access
10 Citations
4,127 Views
11 Pages

17 June 2020

The paper introduces a valuable new description of fatigue strength in relation to material properties and thus a new perspective on the overall understanding of the fatigue process. Namely, a relation between the endurance limits and the accompanyin...

  • Article
  • Open Access
7 Citations
3,593 Views
15 Pages

17 June 2020

Alumina is an indispensable raw material for the modern aluminum electrolysis industry. The distribution and transmission of alumina within the bath is of great significance to maintain stable operation and reduce energy consumption. In this study, a...

  • Feature Paper
  • Article
  • Open Access
8 Citations
2,881 Views
11 Pages

High Temperature Cyclic Plastic Response of New-Generation ODS Alloy

  • Alice Chlupová,
  • Ivo Šulák and
  • Jiří Svoboda

17 June 2020

The very recently developed coarse-grained new-generation oxide dispersion strengthened (ODS) alloys containing 5 vol.% homogeneously distributed yttrium nano-precipitates seems to be a promising oxidation-resistant structural material for applicatio...

  • Article
  • Open Access
5 Citations
2,963 Views
16 Pages

Optimization of Niobium Content in Direct Quenched High-Strength Steels

  • Jaakko Hannula,
  • David Porter,
  • Antti Kaijalainen,
  • Mahesh Somani and
  • Jukka Kömi

17 June 2020

This paper focuses on understanding the effect of niobium content on the phase transformation behavior and resultant mechanical properties of thermomechanically rolled and direct-quenched low carbon steels containing 0.08 wt.% carbon. Investigated st...

  • Article
  • Open Access
38 Citations
6,408 Views
13 Pages

Heat Treatment Effect on Microstructure Evolution in a 7% Cr Steel for Forging

  • Andrea Di Schino,
  • Matteo Gaggiotti and
  • Claudio Testani

17 June 2020

Well-defined heat-treatment guidelines are required to achieve the target mechanical properties in high-chromium steels for forgings. Moreover, for this class of materials, the microstructure evolution during heat treatment is not clearly understood....

  • Article
  • Open Access
31 Citations
4,128 Views
20 Pages

Microstructural Analysis of Friction Stir Butt Welded Al-Mg-Sc-Zr Alloy Heavy Gauge Sheets

  • Tatiana Kalashnikova,
  • Andrey Chumaevskii,
  • Kirill Kalashnikov,
  • Sergei Fortuna,
  • Evgeny Kolubaev and
  • Sergei Tarasov

17 June 2020

Friction stir welding (FSW) on a heavy gauge sheet of a hereditary fine-grained Al-Mg-Sc-Zr alloy was carried out to study the specifics of plasticized metal flow and microstructural evolution in different sections and zones of the joint. It was foun...

  • Article
  • Open Access
14 Citations
4,549 Views
18 Pages

17 June 2020

This research work primarily focused on investigating the effects of changing rotational speed on the forming temperature and microstructure during incremental sheet metal forming (ISF) of AA-2219-O and AA-2219-T6 sheets. Tool rotational speed was va...

  • Feature Paper
  • Article
  • Open Access
1 Citations
3,622 Views
10 Pages

In Situ Time-Resolved Decomposition of β-Hydride Phase in Palladium Nanoparticles Coated with Metal-Organic Framework

  • Mikhail V. Kirichkov,
  • Aram L. Bugaev,
  • Alina A. Skorynina,
  • Vera V. Butova,
  • Andriy P. Budnyk,
  • Alexander A. Guda,
  • Alexander L. Trigub and
  • Alexander V. Soldatov

17 June 2020

The formation of palladium hydrides is a well-known phenomenon, observed for both bulk and nanosized samples. The kinetics of hydrogen adsorption/desorption strongly depends on the particle size and shape, as well as the type of support and/or coatin...

  • Article
  • Open Access
16 Citations
7,645 Views
17 Pages

Mechanism of Nickel, Magnesium, and Iron Recovery from Olivine Bearing Ore during Leaching with Hydrochloric Acid Including a Carbonation Pre-Treatment

  • Carlos Matus,
  • Srecko Stopic,
  • Simon Etzold,
  • Dario Kremer,
  • Hermann Wotruba,
  • Christian Dertmann,
  • Rainer Telle,
  • Bernd Friedrich and
  • Pol Knops

17 June 2020

This work continues on from previous studies showing that mineral sequestration by carbonation of magnesium or calcium silicates under high pressure and high temperature can be successfully carried out by processing in an autoclave. The paper is focu...

  • Article
  • Open Access
7 Citations
3,138 Views
14 Pages

16 June 2020

The cleanliness of the casting blanks could seriously affect the quality of downstream products. Recently, ultrasound technology has been introduced to detect the inclusions in metal materials. However, due to the anisotropy of the material crystal,...

  • Article
  • Open Access
21 Citations
5,855 Views
19 Pages

Laser Surface Hardening of Ni-hard White Cast Iron

  • Samar Reda Al-Sayed,
  • Ahmed Magdi Elshazli and
  • Abdel Hamid Ahmed Hussein

16 June 2020

Laser surface treatment on two different types of nickel–chromium white cast iron (Ni-hard) alloys (Ni-hard 1 and Ni-hard 4) was investigated. Nd:YAG laser of 2.2-kw with continuous wave was used. Ni-hard alloys are promising engineering materi...

  • Editorial
  • Open Access
3 Citations
2,318 Views
3 Pages

Laser Shock Processing and Related Phenomena

  • José Luis Ocaña and
  • Janez Grum

16 June 2020

Laser Shock Processing (LSP) is continuously developing as an effective technology for improving the surface and mechanical properties of metallic alloys and is emerging in direct competition with other established technologies, such as shot peening,...

  • Feature Paper
  • Article
  • Open Access
10 Citations
3,698 Views
17 Pages

SteBLife, a New Approach for the Accelerated Generation of Metallic Materials’ Fatigue Data

  • Ruth Acosta,
  • Haoran Wu,
  • Ramanan Sridaran Venkat,
  • Fabian Weber,
  • Jochen Tenkamp,
  • Frank Walther and
  • Peter Starke

16 June 2020

The service life of materials and components exposed to repeated mechanical loads is limited, which is why the understanding of the damage evolution and estimating its fatigue life is of high importance for its technical application. This paper shows...

  • Article
  • Open Access
25 Citations
3,346 Views
15 Pages

Wear of ZhS6U Nickel Superalloy Tool in Friction Stir Processing on Commercially Pure Titanium

  • Alihan Amirov,
  • Alexander Eliseev,
  • Evgeny Kolubaev,
  • Andrey Filippov and
  • Valery Rubtsov

16 June 2020

The use of electric arc or gas welding in the manufacture of titanium components often results in low quality welded joints due to large residual stresses and strains. A successful solution to this problem can be found in the application of friction...

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Metals - ISSN 2075-4701