Gases

During natural gas production and transportation, multi-stage pressure regulation is often required to meet downstream pressure demands, resulting in substantial waste of residual pressure energy at high-pressure wellheads. This study focuses on high-pressure natural gas at the wellhead of the XC gas well in western Sichuan. Based on thermodynamic and exergy analysis, Aspen HYSYS was employed to simulate residual pressure power generation processes, and a systematic comparison was conducted between single-stage and multi-stage expansion schemes. Under operating conditions of an inlet pressure of 20 MPa, an inlet temperature of 70 °C, and a flow rate of 50 × 10⁴ m³/d, the influence of operating parameters on power generation performance was analyzed. The results indicate that power output increases with increasing natural gas flow rate and inlet temperature but decreases with increasing outlet pressure. Under large pressure differential conditions, single-stage expansion is unable to meet the requirements of high-pressure wellhead residual pressure power generation due to excessive temperature drop and limitations in existing expander performance. On this basis, two-stage, three-stage, and four-stage expansion power generation processes were further developed, and the effects of intermediate pressure selection on power output, heating demand, and pressure energy recovery efficiency were systematically examined. The results show that operating under equal expansion ratio conditions enhances pressure energy utilization. By comprehensively comparing power generation performance, heating power requirements, and economic feasibility, the two-stage expansion scheme was identified as the most favorable option under the investigated operating conditions, providing a practical reference for process design and engineering applications of high-pressure natural gas wellhead residual pressure power generation.

Carbon dioxide (CO₂) enrichment using fuel combustion is widely applied in greenhouse production. However, its implications for air quality and occupational safety under real operating conditions remain insufficiently characterized. This study evaluates a propane-based CO₂ enrichment system in an advanced greenhouse. The analysis integrates CO₂ dynamics, combustion-derived pollutants, and occupational exposure. High-resolution monitoring at 5 min intervals was conducted in an enriched module and a control module over a five-month period. Two operational modes were assessed: continuous and diurnal-only enrichment. The system maintained CO₂ concentrations within agronomic targets. Mean values reached 1200 ppm and 940 ppm for continuous and diurnal operation, respectively. However, significant CO₂ losses were observed due to ventilation. The maximum enrichment efficiency, expressed as the Combustion Efficiency Index (CEI), was 2.67 × 10⁻³. Combustion-related pollutants (CO, NO, NO₂, SO₂, and O₃) showed transient peaks during burner activation. However, concentrations remained below occupational exposure limits when evaluated using time-weighted averages. The incomplete combustion ratio (ICR) remained stable at approximately 1.9 × 10⁻³. This indicates predominantly complete combustion. These results provide field-based evidence on the performance and safety of propane-based CO₂ enrichment systems. They also highlight the importance of continuous monitoring and improved CO₂ retention strategies in semi-confined greenhouse environments.

As the global imperative for climate neutrality intensifies, hydrogen (H₂) from fossil fuels remains central to decarbonizing hard-to-abate sectors. Conventional production via steam methane reforming (SMR), however, is carbon-intensive and, even with carbon capture and storage (CCS), incurs energy penalties and long-term storage constraints. This review develops a harmonized well-to-gate, market-oriented framework to evaluate methane pyrolysis (MP) relative to SMR and autothermal reforming (ATR), with or without CCS, moving beyond reactor-focused assessments toward system-level commercialization analysis. MP decomposes methane into hydrogen and solid carbon, avoiding direct CO₂ formation and the need for CCS infrastructure. Integrating with the reverse water–gas shift (RWGS) reaction enables flexible syngas production with adjustable H₂:CO ratios for methanol and chemical synthesis. A central finding is the dominant role of the “carbon lever”: MP generates approximately 3 kg of solid carbon per kg of H₂, making the carbon market’s absorptive capacity the primary scalability constraint. While carbon monetization can reduce levelized hydrogen costs, large-scale deployment would rapidly saturate existing carbon black and specialty carbon markets. Techno-economic evidence indicates that carbon prices above $500/ton are required to achieve parity with gray hydrogen, whereas $150–200/ton enables competitiveness with blue hydrogen. Lifecycle assessments further show that climate superiority over SMR or ATR with CCS requires upstream methane leakage below 0.5% and very low-carbon electricity. Commercial readiness varies, with plasma MP at TRL 8–9 and thermal, catalytic, and molten-media pathways remaining at the pilot or demonstration stage. Parametric decision-space analysis under harmonized boundary assumptions shows that MP is not a universal substitute for reforming but a conditional pathway competitive only under aligned conditions of low-leakage gas supply, low-carbon electricity, credible carbon monetization, and supportive policy incentives. The review concludes with a roadmap that highlights standardized carbon certification, end-of-life accounting, and long-duration operational data as priorities for commercialization.