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Journal of Manufacturing and Materials Processing, Volume 4, Issue 2

June 2020 - 34 articles

Cover Story: In conventional forming processes, quasistatic conditions are a good approximation, and numerical process optimization is the state-of-the-art in industrial practice. In production technologies with high forming velocities, however, the dependency of material behavior on the strain rate must be considered. Therefore, a method for determining material characteristics in processes with high forming speeds was developed by designing and implementing a test setup and an inverse parameter identification. The identified material parameters allow numerical modeling of high-speed processes with good accuracy. Material parameters determined for steel show significant differences for different stress states, an effect which does not occur under quasistatic loading. This trend suggests a triaxiality-dependent rate dependence, which might be attributed to shear-band -nduced strain localization and adiabatic heating. View this paper.
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Articles (34)

  • Article
  • Open Access
11 Citations
4,469 Views
16 Pages

Surface Integrity of AISI 52100 Bearing Steel after Robot-Based Machine Hammer Peening

  • Robby Mannens,
  • Lars Uhlmann,
  • Felix Lambers,
  • Andreas Feuerhack and
  • Thomas Bergs

AISI 52100 steel is often used as material for highly loaded rolling bearings in machine tools. An improved surface integrity, which can be achieved by means of mechanical surface layer finishing, can avoid premature failure. One of these finishing p...

  • Feature Paper
  • Article
  • Open Access
16 Citations
4,811 Views
22 Pages

Characterization and Modeling of Surface Roughness and Burr Formation in Slot Milling of Polycarbonate

  • David Adeniji,
  • Julius Schoop,
  • Shehan Gunawardena,
  • Craig Hanson and
  • Muhammad Jahan

Thermoplastic materials hold great promise for next-generation engineered and sustainable plastics and composites. However, due to their thermoplastic nature and viscoplastic material response, it is difficult to predict the properties of surfaces ge...

  • Feature Paper
  • Article
  • Open Access
9 Citations
4,075 Views
20 Pages

Friction stir welding (FSW) has become an up-and-coming joining method with a wide range of industrial applications. Besides the unique weld seam properties, recent investigations have focused on the process-related tool wear of shoulder and probe, w...

  • Article
  • Open Access
21 Citations
6,597 Views
20 Pages

Numerical simulation of laser drilling is rapidly gaining interest in academia and industry since this process remains one of the most important and widely-used technologies in modern manufacturing. Meshfree methods such as Smoothed Particle Hydrodyn...

  • Article
  • Open Access
7 Citations
3,721 Views
16 Pages

Characterization of Thermomechanical Boundary Conditions of a Martensitic Steel for a FAST Forming Process

  • Xiaochuan Liu,
  • Xiao Yang,
  • Yuhao Sun,
  • Denis J. Politis,
  • Ken-ichiro Mori and
  • Liliang Wang

The present work characterized and modelled the interfacial heat transfer coefficient and friction coefficient of a non-alloy martensitic steel, for a novel Fast light Alloy Stamping Technology (FAST) process. These models were validated through temp...

  • Communication
  • Open Access
21 Citations
6,092 Views
9 Pages

Hot Gas Forming of Aluminum Alloy Tubes Using Flame Heating

  • Ali Talebi-Anaraki,
  • Mehdi Chougan,
  • Mohsen Loh-Mousavi and
  • Tomoyoshi Maeno

Hot metal gas forming (HMGF) is a desirable way for the automotive industry to produce complex metallic parts with poor formability, such as aluminum alloys. A simple hot gas forming method was developed to form aluminum alloy tubes using flame heati...

  • Review
  • Open Access
33 Citations
9,283 Views
14 Pages

Shearing processes of high strength steel sheets increasingly applied to lightweight automobile parts were reviewed. With the increase in strength of the high strength steel sheets, shearing operations become hard. First, the sheared edge quality in...

  • Article
  • Open Access
13 Citations
5,202 Views
17 Pages

Effects of Refill Friction Stir Spot Weld Spacing and Edge Margin on Mechanical Properties of Multi-Spot-Welded Panels

  • Guruvignesh Lakshmi Balasubramaniam,
  • Enkhsaikhan Boldsaikhan,
  • Shintaro Fukada,
  • Mitsuo Fujimoto and
  • Kenichi Kamimuki

Refill friction stir spot welding (RFSSW) is an emerging technology for joining aerospace aluminum alloys. The aim of the study is to investigate the effects of the refill friction stir spot weld spacing and the edge margin on the mechanical properti...

  • Article
  • Open Access
24 Citations
8,655 Views
26 Pages

Design of Chatter-Resistant Damped Boring Bars Using a Receptance Coupling Approach

  • Ajay Yadav,
  • Devangkumar Talaviya,
  • Ankit Bansal and
  • Mohit Law

Deep hole boring using slender bars that have tuned mass dampers integrated within them make the boring process chatter vibration resistant. Dampers are usually designed using classical analytical solutions that presume the (un)damped boring bar whic...

  • Article
  • Open Access
14 Citations
4,533 Views
12 Pages

Effect of One- and Two-Stage Shear Cutting on the Fatigue Strength of Truck Frame Parts

  • Jens Stahl,
  • Isabella Pätzold,
  • Roland Golle,
  • Christina Sunderkötter,
  • Henrik Sieurin and
  • Wolfram Volk

The longitudinal and transverse beams of trucks are manufactured with a large number of holes to fasten brackets for springs, fuel tanks, batteries etc. The quality of the holes, which is particularly influenced by the manufacturing process, has a ma...

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J. Manuf. Mater. Process. - ISSN 2504-4494