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Journal of Manufacturing and Materials Processing, Volume 5, Issue 1

March 2021 - 26 articles

Cover Story: The manufacture of thin walls with sharp corners has been optimized by adjusting the limits of a 3-axis Cartesian kinematics through data recorded and analyzed offline, such as axis speed, acceleration, and the positioning of the X and Y axes. The study was carried out with SS316L and IN718 alloys using the directed energy deposition process with laser. Thin walls were obtained with 1 mm thickness, and only one bead per layer and straight/sharp corners at 90. After adjusting the in-position parameter G502 for positioning precision on the FAGOR 8070 CNC system, it was possible to obtain walls with minimal material accumulation in the corner, and practically constant layer thickness and height, with adequate radii of internal curvature. View this paper.
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Articles (26)

  • Feature Paper
  • Article
  • Open Access
5 Citations
3,358 Views
14 Pages

Condition Monitoring of Manufacturing Processes under Low Sampling Rate

  • Gabriel Bernard,
  • Sofiane Achiche,
  • Sébastien Girard and
  • René Mayer

Manufacturing processes can be monitored for anomalies and failures just like machines, in condition monitoring and prognostic and health management. This research takes inspiration from condition monitoring and prognostic and health management techn...

  • Article
  • Open Access
13 Citations
5,698 Views
20 Pages

Due to stricter emission targets in the mobility sector and the resulting trend towards lightweight construction in order to reduce weight and consequently emissions, multi-material systems that allow a material to be placed in the right quantity and...

  • Communication
  • Open Access
9 Citations
3,647 Views
13 Pages

Synthesis of Bulk Zr48Cu36Al8Ag8 Metallic Glass by Hot Pressing of Amorphous Powders

  • Tianbing He,
  • Nevaf Ciftci,
  • Volker Uhlenwinkel and
  • Sergio Scudino

The critical cooling rate necessary for glass formation via melt solidification poses inherent constraints on sample size using conventional casting techniques. This drawback can be overcome by pressure-assisted sintering of metallic glass powders at...

  • Article
  • Open Access
15 Citations
4,007 Views
13 Pages

This work deals with the optimization of crucial process parameters related to the abrasive flow machining applications at micro/nano-levels. The optimal combination of abrasive flow machining parameters for nano-finishing has been determined by appl...

  • Article
  • Open Access
27 Citations
9,706 Views
16 Pages

Turbine Blade Tip Repair by Laser Directed Energy Deposition Additive Manufacturing Using a Rene 142–MERL 72 Powder Blend

  • Mohsen K. Keshavarz,
  • Alexandre Gontcharov,
  • Paul Lowden,
  • Anthony Chan,
  • Devesh Kulkarni and
  • Mathieu Brochu

Laser directed energy deposition (LDED) was used with a powder blend comprising 75 wt.% Rene 142 and 25 wt.% of Merl 72 (4275M72) for turbine blade tip repair applications. Sound samples could be deposited at ambient temperature on Haynes 230. The mi...

  • Article
  • Open Access
2 Citations
5,039 Views
12 Pages

Edge Grinding Characteristics of Display Glass Substrate

  • Dennis Wee Keong Neo,
  • Kui Liu,
  • Rui Huang and
  • Hu Wu

Display glass substrate as a brittle material is very challenging to machine due to its excellent physical, mechanical, electrical, and optical properties such as high hardness, high strength, high wear resistance, good fracture toughness, good chemi...

  • Article
  • Open Access
7 Citations
3,540 Views
14 Pages

Manufacturing Concept and Prototype for Train Component Using the FSW Process

  • Elizabeth Hoyos,
  • Santiago Escobar,
  • Jeroen De Backer,
  • Jonathan Martin and
  • Mauricio Palacio

Friction stir welding (FSW) is a process originally developed for joining light materials, such as aluminum and magnesium, as an answer to their poor weldability by conventional fusion processes. In Colombia, the technique has been studied but its in...

  • Article
  • Open Access
10 Citations
3,186 Views
14 Pages

In electromagnetic forming of thin sheet metal, the die is located within the effective range of the electromagnetic wave. Correspondingly, a current is induced not only in the sheet metal, but also in the die. Like the current in the workpiece, also...

  • Article
  • Open Access
3 Citations
4,308 Views
25 Pages

The Shielded Active Gas Forge Welding (SAG-FW) method is a solid-state welding technique in which the mating surfaces are heated by induction heating or direct electrical heating before being forged together to form a weld. In this article, an API 5C...

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J. Manuf. Mater. Process. - ISSN 2504-4494