Actuators, Volume 14, Issue 7 (July 2025) – 56 articles

The space flexible netted pocket capture system provides a flexible and stable solution for capturing non-cooperative space objects. This paper investigates the control problem for the capture of non-cooperative targets undergoing motion. A dynamic model of the capturing net is established based on the absolute nodal coordinate formulation (ANCF) and equivalent plate–shell theory. A contact collision force model is developed using a spring–damper model. Subsequently, a feedforward controller is designed based on the estimated collision force from the dynamic model, aiming to compensate for the collision effects between the target and the net. By incorporating the collision estimation data, an extended state observer is designed, taking into account the collision estimation errors and the flexible uncertainties. A sliding mode feedback controller is then designed using the fast terminal sliding mode control method. Finally, simulation analysis of target capture under different motion states is conducted. The results demonstrate that the spacecraft system’s position and attitude average flutter amplitudes are less than ${10}^{-2}$ m and ${10}^{-2}$ deg. In comparison to standard sliding mode control, the designed controller reduces the attitude jitter amplitude by an order of magnitude, thus demonstrating its effectiveness and superiority. Full article

This paper focuses on the integrated modeling and disturbance rejection of the aerial work quadrotor with a robotic arm. First, to address the issues of model incompleteness and parameter uncertainty commonly encountered in traditional Newton–Euler-based modeling approaches for such a system, the Lagrangian energy conservation principle is adopted. By treating the quadrotor and robotic arm as a unified system, an integrated dynamic model is developed, which accurately captures the coupled dynamics between the aerial platform and the manipulator. The innovative approach fills the gap in existing research where model expressions are incomplete and parameters are ambiguous. Next, to reduce the adverse effects of the robotic arm’s motion on the entire system stability, a finite-time disturbance observer and a fast non-singular terminal sliding mode controller (FNTSMC) are designed. Lyapunov theory is used to prove the finite-time stability of the closed-loop system. It breaks through the limitations of the traditional Lipschitz framework and, for the first time at both the theoretical and methodological levels, achieves finite-time convergence control for the aerial work quadrotor with a robotic arm system. Finally, comparative simulations with the integral sliding mode controller (ISMC), sliding mode controller (SMC), and PID controller demonstrate that the proposed algorithm reduces the regulation time by more than 45% compared to ISMC and SMC, and decreases the overshoot by at least 68% compared to the PID controller, which improves the convergence performance and disturbance rejection capability of the closed-loop system. Full article

The robotic exploration of space began only five decades ago, and yet in the intervening years, a wide and diverse ecosystem of robotic explorers has been developed for this purpose. Such devices have greatly benefited from miniaturization trends and the increased availability of high-quality commercial off-the-shelf (COTS) components. This review outlines the specific taxonomic distinction between planetary surface rovers and other robotic space exploration vehicles, such as orbiters and landers. Additionally, arguments are made to standardize the classification of planetary rovers by mass into categories similar to those used for orbital satellites. Discussions about recent noteworthy trends toward the miniaturization of planetary rovers are also included, as well as a compilation of previous planetary rovers. This analysis compiles relevant metrics such as the mass, the distance traveled, and the locomotion or actuation technique for previous planetary rovers. Additional details are also examined about archetypal rovers that were chosen as representatives of specific small-scale rover classes. Finally, potential future trends for miniature planetary surface rovers are examined by way of comparison to similar miniaturized orbital robotic explorers known as CubeSats. Based on the existing relationship between CubeSats and their Earth-based simulation equivalents, CanSats, the importance of a potential Earth-based analog for miniature rovers is identified. This research establishes such a device, coining the new term ‘CanBot’ to refer to pathfinding systems that are deployed terrestrially to help develop future planetary surface exploration robots. Establishing this explicit genre of robotic vehicle is intended to provide a unified means for categorizing and encouraging the development of future small-scale rovers. Full article

Langevin ultrasonic transducers, also known as Tonpilz transducers, are widely used in high-power ultrasonic applications, including underwater sonar arrays, ultrasonic cleaning, and sonication devices. Traditionally designed for narrowband operation centered on a fundamental longitudinal resonance mode, their performance has been limited by structural constraints that tie resonance frequency to overall transducer length and mass. However, technical demands in biomedical, industrial, and underwater technologies have driven the development of broadband Langevin transducers capable of operating over wider frequency ranges. Lower frequencies are desirable for deep penetration and cavitation effects, while higher frequencies offer improved resolution and directivity. Recent design innovations have focused on modifications to the three key components of the transducer: the head mass, piezoelectric drive stack, and tail mass. Techniques such as integrating flexural or edge-resonance modes, adopting piezocomposite stacks, and tailoring structural geometry have shown promising improvements in bandwidth and transmitting efficiency. This review examines broadband Langevin transducer designs over the past three decades, offering detailed insights into design strategies for future development of high-power broadband ultrasonic transducers. Full article

The new generation of robots (Industry 5.0 and beyond) is expected to be accompanied by the massive introduction of autonomous and cooperative agents in our society, both in the industrial and service sectors. Cooperation with humans will be simplified by humanoid robots with a similar kinematic outline and a similar kinematic redundancy, which is required by the diversity of tasks that will be performed. A bio-inspired approach is proposed for coordinating the redundant DOFs of such agents. This approach is based on the ideomotor theory of action, combined with the passive motion paradigm, to implicitly address the degrees of freedom problem, without any kinematic inversion, while producing coordinated motor patterns structured according to the typical features of biological motion. At the same time, since the approach is force-field-based, it allows us to integrate the computational loop parallel modules that exploit the redundancy of the system for satisfying geometric or kinematic constraints implemented by appropriate repulsive force fields. Moreover, the model is expanded to include dynamic constraints associated with the Lagrangian dynamics of the humanoid robot to improve the energetic efficiency of the generated actions. Full article

Series elastic actuators (SEAs) represent a key technological solution to enhance safety, performance, and adaptability in robotic devices for physical training. Their ability to decouple the rigid actuator’s mechanical impedance from the load, combined with passive absorption of external disturbances, makes them particularly suitable for pediatric applications. In children aged 2 to 5 years—where motor control is still developing and movements can be unpredictable or unstructured—SEAs provide a compliant mechanical response that ensures user protection and enables safe physical interaction. This study explores the role of SEAs as a central component for imparting compliance and backdrivability in robotic systems designed for upper-limb training. A dynamic model is proposed, incorporating interaction with the user’s limb, along with a computed torque control strategy featuring integral action. The system’s performance is validated through simulations and experimental tests, demonstrating stable trajectory tracking, disturbance absorption, and effective impedance decoupling. The results support the use of SEAs as a foundational technology for developing safe adaptive robotic solutions in pediatric contexts capable of responding flexibly to user variability and promoting secure interaction in early motor development environments. Full article

This study presents a quasi-static optimization framework for the pressure-based control of a multi-segment soft continuum manipulator. The proposed method circumvents traditional curvature and length-based modeling by directly identifying the quasi-static input–output relationship between actuator pressures and the 6-DoF end-effector pose. Experimental data were collected using a high-frequency electromagnetic tracking system under monotonic pressurization to minimize hysteresis effects. Transfer functions were identified for each coordinate–actuator pair using the System Identification Toolbox in MATLAB, and optimal actuator pressures were computed analytically by solving a constrained quadratic program via a manual active-set method. The resulting control strategy achieved sub-millimeter positioning error while minimizing the number of actuators engaged. The approach is computationally efficient, sensor-minimal, and fully implementable in open-loop settings. Despite certain limitations due to sensor nonlinearity and actuator hysteresis, the method provides a robust foundation for feedforward control and the real-time deployment of soft robots in quasi-static tasks. Full article

This paper presents the development of a fuzzy-PID control able to adapt to several robot–patient interaction modes by monitoring patient evolution during the rehabilitation procedure. This control system is designed to provide targeted rehabilitation therapy through three interaction modes: passive; active–assistive; and resistive. By integrating a fuzzy inference system into the classical PID architecture, the FPID controller dynamically adjusts control gains in response to tracking error and patient effort. The simulation results indicate that, in passive mode, the FPID controller achieves a 32% lower RMSE, reduced overshoot, and a faster settling time compared to the conventional PID. In the active–assistive mode, the FPID demonstrates enhanced responsiveness and reduced error lag when tracking a sinusoidal reference, while in resistive mode, it more effectively compensates for imposed load disturbances. A rehabilitation scenario simulating repeated motion cycles on a healthy subject further confirms that the FPID controller consistently produces a lower overall RMSE and variability. Full article

In this paper, a hybrid flying robot that utilizes water thrust and aerial propeller actuation is proposed and analyzed, with the aim of applications in hazardous tasks in the marine field, such as firefighting, ship inspections, and search and rescue missions. For such tasks, existing solutions like drones and water-powered robots inherited fundamental limitations, making their use ineffective. For instance, drones are constrained by limited flight endurance, while water-powered robots struggle with horizontal motion due to the couplings between translational motions. The proposed hydro-aerodynamic hybrid actuation in this study addresses these significant drawbacks by utilizing water thrust for sustainable vertical propulsion and propeller-based actuation for more controllable horizontal motion. The characteristics and mathematical models of the proposed flying robots are presented in detail. A state feedback controller and a proportional–integral–derivative (PID) controller are designed and implemented in order to govern the proposed robot’s motion. In particular, a linear matrix inequality approach is also proposed for the former design so that a robust performance is ensured. Simulation studies are conducted where a purely water-powered flying robot using a nozzle rotation mechanism is deployed for comparison, to evaluate and validate the feasibility of the flying robot. Results demonstrate that the proposed system exhibits superior performance in terms of stability and tracking, even in the presence of external disturbances. Full article

The fixed-time trajectory tracking control problem of the uncertain nonlinear Euler–Lagrange system is studied. To ensure the fast, high-precision trajectory tracking performance of this system, a non-singular terminal sliding-mode controller based on Gaussian process regression is proposed. The control algorithm proposed in this paper is applicable to periodic motion scenarios, such as spacecraft autonomous orbital rendezvous and repetitive motions of robotic manipulators. Gaussian process regression is employed to establish an offline data-driven model, which is utilized for compensating parametric uncertainties and external disturbances. The non-singular terminal sliding-mode control strategy is used to avoid singularity and ensure fast convergence of tracking errors. In addition, under the Lyapunov framework, the fixed-time convergence stability of the closed-loop system is rigorously demonstrated. The effectiveness of the proposed control scheme is verified through simulations on a spacecraft rendezvous mission and periodic joint trajectory tracking for a robotic manipulator. Full article

Soft continuum robots are constructed from soft and compliant materials and can provide high flexibility and adaptability to various applications. They have theoretically infinite degrees of freedom (DOFs) and can generate highly nonlinear behaviors, which leads to challenges in accurately modeling and controlling their deformation, compliance, and behaviors. Inspired by animals, embodied intelligence utilizes physical bodies as an intelligent resource for information processing and task completion and offloads the computational cost of central control, which provides a unique approach to understanding and modeling soft robotics. In this study, we propose a theoretical framework to explain and guide distributed sensing enabled embodied intelligence for soft finger manipulation from a physics-based perspective. Specifically, we aim to provide a theoretical foundation to guide future sensor design and placement by addressing two key questions: (1) whether and why the state of a specific material point such as the tip trajectory of a soft finger can be predicted using distributed sensing, and, (2) how many sensors are sufficient for accurate prediction. These questions are critical for the design of soft and compliant robotic systems with embedded sensing for embodied intelligence. In addition to theoretical analysis, the study presents a feasible approach for real-time trajectory prediction through optimized sensor placement, with results validated through both simulation and experiment. The results showed that the tip trajectory of a soft finger can be predicted with a finite number of sensors with proper placement. While the proposed method is demonstrated in the context of soft finger manipulation, the framework is theoretically generalizable to other compliant soft robotic systems. Full article

As electric vehicles (EVs) continue to advance toward widespread adoption, innovations in power electronics are playing a pivotal role in improving efficiency, performance, and sustainability. This review presents recent progress in bidirectional converters and regenerative braking systems (RBSs), highlighting their contributions to energy recovery, battery longevity, and vehicle-to-grid integration. Bidirectional converters support two-way energy flow, enabling efficient regenerative braking and advanced charging capabilities. The integration of wide-bandgap semiconductors, such as silicon carbide and gallium nitride, further enhances power density and thermal performance. The paper evaluates various converter topologies, including single-stage and multi-stage architectures, and assesses their suitability for high-voltage EV platforms. Intelligent control strategies, including fuzzy logic, neural networks, and sliding mode control, are discussed for optimizing braking force and maximizing energy recuperation. In addition, the paper explores the influence of regenerative braking on battery degradation and presents hybrid energy storage systems and AI-based methods as mitigation strategies. Special emphasis is placed on the integration of RBSs in advanced electric vehicle platforms, including autonomous systems. The review concludes by identifying current challenges, emerging trends, and key design considerations to inform future research and practical implementation in electric vehicle energy systems. Full article

This paper presents some of the most significant findings in the design of a hydraulic servomechanism for flight controls, which were primarily achieved by the first author during his activity in an aviation institute. These results are grouped into four main topics. The first one outlines a classical theory, from the 1950s–1970s, of the analysis of nonlinear automatic systems and namely the issue of absolute stability. The uninformed public may be misled by the adjective “absolute”. This is not a “maximalist” solution of stability but rather highlights in the system of equations a nonlinear function that describes, for the case of hydraulic servomechanisms, the flow-control dependence in the distributor spool. This function is odd, and it is therefore located in quadrants 1 and 3. The decision regarding stability is made within the so-called Lurie problem and is materialized by a matrix inequality, called the Lefschetz condition, which must be satisfied by the parameters of the electrohydraulic servomechanism and also by the components of the control feedback vector. Another approach starts from a classical theorem of V. M. Popov, extended in a stochastic framework by T. Morozan and I. Ursu, which ends with the description of the local and global spool valve flow-control characteristics that ensure stability in the large with respect to bounded perturbations for the mechano-hydraulic servomechanism. We add that a conjecture regarding the more pronounced flexibility of mathematical models in relation to mathematical instruments (theories) was used. Furthermore, the second topic concerns, the importance of the impedance characteristic of the mechano-hydraulic servomechanism in preventing flutter of the flight controls is emphasized. Impedance, also called dynamic stiffness, is defined as the ratio, in a dynamic regime, between the output exerted force (at the actuator rod of the servomechanism) and the displacement induced by this force under the assumption of a blocked input. It is demonstrated in the paper that there are two forms of the impedance function: one that favors the appearance of flutter and another that allows for flutter damping. It is interesting to note that these theoretical considerations were established in the institute’s reports some time before their introduction in the Aviation Regulation AvP.970. However, it was precisely the absence of the impedance criterion in the regulation at the appropriate time that ultimately led, by chance or not, to a disaster: the crash of a prototype due to tailplane flutter. A third topic shows how an important problem in the theory of automatic systems of the 1970s–1980s, namely the robust synthesis of the servomechanism, is formulated, applied and solved in the case of an electrohydraulic servomechanism. In general, the solution of a robust servomechanism problem consists of two distinct components: a servo-compensator, in fact an internal model of the exogenous dynamics, and a stabilizing compensator. These components are adapted in the case of an electrohydraulic servomechanism. In addition to the classical case mentioned above, a synthesis problem of an anti-windup (anti-saturation) compensator is formulated and solved. The fourth topic, and the last one presented in detail, is the synthesis of a fuzzy supervised neurocontrol (FSNC) for the position tracking of an electrohydraulic servomechanism, with experimental validation, in the laboratory, of this control law. The neurocontrol module is designed using a single-layered perceptron architecture. Neurocontrol is in principle optimal, but it is not free from saturation. To this end, in order to counteract saturation, a Mamdani-type fuzzy logic was developed, which takes control when neurocontrol has saturated. It returns to neurocontrol when it returns to normal, respectively, when saturation is eliminated. What distinguishes this FSNC law is its simplicity and efficiency and especially the fact that against quite a few opponents in the field, it still works very well on quite complicated physical systems. Finally, a brief section reviews some recent works by the authors, in which current approaches to hydraulic servomechanisms are presented: the backstepping control synthesis technique, input delay treated with Lyapunov–Krasovskii functionals, and critical stability treated with Lyapunov–Malkin theory. Full article

This study presents a computational fluid dynamics (CFDs) investigation of the hydrodynamic behavior of surface-textured lateral bushings in external gear pumps (EGPs), emphasizing the effects of combined sliding and squeezing motions within the lubrication gap. A comprehensive numerical model was developed to analyze how surface texturing implemented through different dimple shapes and texture densities influences pressure distribution and load-carrying capacity under transient lubrication conditions. The analysis demonstrates that the interaction between shear-driven flow and squeeze-film compression significantly amplifies pressure, particularly when optimal dimple configurations are applied. Results indicate that dimple geometry, depth, and arrangement critically influence hydrodynamic performance, while excessive texturing reduces effectiveness due to increased average gap height. Cavitation was intentionally not modeled in the early single dimple evaluations to allow clear comparison between configurations. The findings offer a design guideline for employing surface textures to enhance tribological performance and efficiency in EGP applications under realistic dynamic conditions. Full article

The permanent magnet electrodynamic suspension system (PMEDS) has demonstrated significant advantages in high-speed and ultra-high-speed applications due to its simple structure, low cost, and stable levitation force. However, the weak damping characteristic remains a critical issue limiting its practical implementation. This work investigates a passive damping plate utilizing the end field of onboard magnets, focusing on magnet-damping plate optimization and vehicle dynamics. Firstly, the configuration, operation principles, and electromagnetic parameters of the PMEDS vehicle are elucidated. Secondly, the dependences of magnet-conductive plate specifications on the damping force are examined. An optimization index based on the levitation-to-damping force ratio is proposed to enable collaborative optimization of magnet and conductive plate parameters. Finally, the vehicle dynamic model is developed using Simpack software to investigate payload and speed effects on dynamic responses under random track excitation, validating the effectiveness of the proposed passive damping solution. This study provides technical references for the design, engineering applications, and performance evaluation of passive damping schemes in PMEDS vehicles. Full article

This paper presents a model predictive control (MPC)-enabled disturbance-rejection controller approach for a pneumatic manipulator system subjected to complex nonlinear terms within the system. To facilitate the handling of the complex nonlinear terms, they are modeled as disturbances. To address these disturbances, a receding-horizon-based extended state observer (RH-ESO) incorporating a decision variable is developed. The optimal disturbance estimation error is determined through a receding-horizon optimization procedure, which provides the best estimate of the disturbance. Using this optimal estimate, the MPC-enabled disturbance-rejection controller is proposed for the pneumatic manipulator system to achieve angle tracking control. Moreover, the proposed approach ensures both the recursive feasibility of the optimization problem and the uniform boundedness of the closed-loop system. The simulation results further demonstrate the effectiveness and validity of the proposed methodology. Full article

This review provides a comprehensive analysis of recent advancements in lower limb exoskeleton systems, focusing on applications, control strategies, hardware architecture, sensing modalities, human-robot interaction, evaluation methods, and technical innovations. The study spans systems developed for gait rehabilitation, mobility assistance, terrain adaptation, pediatric use, and industrial support. Applications range from sit-to-stand transitions and post-stroke therapy to balance support and real-world navigation. Control approaches vary from traditional impedance and fuzzy logic models to advanced data-driven frameworks, including reinforcement learning, recurrent neural networks, and digital twin-based optimization. These controllers support personalized and adaptive interaction, enabling real-time intent recognition, torque modulation, and gait phase synchronization across different users and tasks. Hardware platforms include powered multi-degree-of-freedom exoskeletons, passive assistive devices, compliant joint systems, and pediatric-specific configurations. Innovations in actuator design, modular architecture, and lightweight materials support increased usability and energy efficiency. Sensor systems integrate EMG, EEG, IMU, vision, and force feedback, supporting multimodal perception for motion prediction, terrain classification, and user monitoring. Human–robot interaction strategies emphasize safe, intuitive, and cooperative engagement. Controllers are increasingly user-specific, leveraging biosignals and gait metrics to tailor assistance. Evaluation methodologies include simulation, phantom testing, and human–subject trials across clinical and real-world environments, with performance measured through joint tracking accuracy, stability indices, and functional mobility scores. Overall, the review highlights the field’s evolution toward intelligent, adaptable, and user-centered systems, offering promising solutions for rehabilitation, mobility enhancement, and assistive autonomy in diverse populations. Following a detailed review of current developments, strategic recommendations are made to enhance and evolve existing exoskeleton technologies. Full article

Robotic-assisted therapy is an increasingly vital approach for upper-limb rehabilitation, offering consistent, high-intensity training critical to neuroplastic recovery. However, current control strategies often lack robustness against uncertainties and external disturbances, limiting their efficacy in dynamic, real-world settings. Addressing this gap, this study proposes a novel control framework for the iTbot—a 2-DoF end-effector rehabilitation robot—by integrating differential flatness theory with a derivative-free Kalman filter (DFK). The objective is to achieve accurate and adaptive trajectory tracking in the presence of unmeasured dynamics and human–robot interaction forces. The control design reformulates the nonlinear joint-space dynamics into a 0-flat canonical form, enabling real-time computation of feedforward control laws based solely on flat outputs and their derivatives. Simultaneously, the DFK-based observer estimates external perturbations and unmeasured states without requiring derivative calculations, allowing for online disturbance compensation. Extensive simulations across nominal and disturbed conditions demonstrate that the proposed controller significantly outperforms conventional flatness-based control in tracking accuracy and robustness, as measured by reduced mean absolute error and standard deviation. Experimental validation under both simple and repetitive physiotherapy tasks confirms the system’s ability to maintain sub-millimeter Cartesian accuracy and sub-degree joint errors even amid dynamic perturbations. These results underscore the controller’s effectiveness in enabling compliant, safe, and disturbance-resilient rehabilitation, paving the way for broader deployment of robotic therapy in clinical and home-based environments. Full article

Underwater exploration is vital for advancing scientific understanding of marine ecosystems, biodiversity, and oceanic processes. Autonomous underwater vehicles and sensor platforms play a crucial role in continuous monitoring, but their operational endurance is often limited by energy constraints. Various control strategies have been proposed to enhance energy efficiency, including robust and optimal controllers, energy-optimal model predictive control, and disturbance-aware strategies. Recent work introduced a variable structure depth controller for a sensor platform with a variable buoyancy module, resulting in a 22% reduction in energy consumption. This paper extends that work by providing a formal stability proof for the proposed switching controller, ensuring safe and reliable operation in dynamic underwater environments. In contrast to the conventional approach used in controller stability proofs for switched systems—which typically relies on the existence of multiple Lyapunov functions—the method developed in this paper adopts a different strategy. Specifically, the stability proof is based on a novel analysis of the system’s trajectory in the net buoyancy force-versus-depth error plane. The findings were applied to a depth-controlled sensor platform previously developed by the authors, using a well-established system model and considering physical constraints. Despite adopting a conservative approach, the results demonstrate that the control law can be implemented while ensuring formal system stability. Moreover, the study highlights how stability regions are affected by different controller parameter choices and mission requirements, namely, by determining how these aspects affect the bounds of the switching control action. The results provide valuable guidance for selecting the appropriate controller parameters for specific mission scenarios. Full article

This paper presents a distributed adaptive formation control strategy for a multiple near-space vehicles (NSVs) system operating under unknown input constraints and external disturbances. In challenging near-space environments, the control system must address not only model uncertainties and parameter variations but also accommodate the input limitations of actuators. To address these challenges, we design an adaptive distributed formation control strategy for vehicle formation that relies exclusively on relative attitude information. This approach is grounded in the principles of angle rigidity formation theory, which has not previously been applied in the near-space vehicle domain. The aim of the adaptive formation control strategy is to maintain the desired formation shape for the near-space vehicles (NSVs) system with external disturbances, actuator dead zones, and saturation. In addition, neural networks are employed to approximate the inherent nonlinear uncertainties within the NSV models. An adaptive estimation technique is concurrently included to address parameter variations and to alleviate the impact of external disturbances, actuator dead zones, and saturation effects. Finally, a Lyapunov-based analysis is used to rigorously demonstrate the stability of the NSV formation system. The simulation results validate the effectiveness and robustness of the proposed control strategy in uncertain environments. Full article

To meet the demand for submillimeter-level gripping capabilities in micro-grippers, an amplification mechanism based on a flexible four-bar linkage is proposed. The micro-gripper designed using this mechanism features a large gripping stroke in the millimeter range. First, the amplification effect of the flexible four-bar linkage was structurally designed and theoretically analyzed. Through kinematic analysis, a theoretical model was developed, demonstrating that the flexible four-bar linkage can achieve an extremely high amplification factor, thus providing a theoretical foundation for the design of the micro-gripper. Then, kinematic and mechanical simulations of the micro-gripper were conducted and validated using ANSYS 2025 simulation software, confirming the correctness of the theoretical analysis. Finally, an experimental platform was set up to analyze the characteristics of the micro-gripper, including its stroke, resolution, and gripping force. The results show that the displacement amplification factor of the gripper designed based on the flexible four-bar linkage can reach 40, with a displacement resolution of 50 nm and a gripping range of 0–880 μm. By using capacitive displacement sensors and strain sensors, integrated force and displacement control can be realized. The large-stroke micro-gripper based on the flexible four-bar linkage is compact, with a large stroke, and has broad application prospects. Full article

Stroke is one of the leading causes of long-term disability worldwide, often resulting in motor impairments that limit the ability to perform daily activities independently. Conventional rehabilitation exoskeletons, while effective, are typically rigid, bulky, and expensive, limiting their usability outside of clinical settings. In response to these challenges, this work presents the development and validation of a novel soft exosuit designed for elbow flexion rehabilitation, incorporating a multi-wire Shape Memory Alloy (SMA) actuator capable of both position and force control. The proposed system features a lightweight and ergonomic textile-based design, optimized for user comfort, ease of use, and low manufacturing cost. A sequential activation strategy was implemented to improve the dynamic response of the actuator, particularly during the cooling phase, which is typically a major limitation in SMA-based systems. The performance of the multi-bundle actuator was compared with a single-bundle configuration, demonstrating superior trajectory tracking and reduced thermal accumulation. Surface electromyography tests confirmed a decrease in muscular effort during assisted flexion, validating the device’s assistive capabilities. With a total weight of 0.6 kg and a fabrication cost under EUR 500, the proposed exosuit offers a promising solution for accessible and effective home-based rehabilitation. Full article

Hydraulic excavators operate in harsh environments where direct measurement of actuator chamber pressures and boom displacement is often unreliable or infeasible. This study presents a novel control strategy that estimates actuator chamber pressures from work port pressures using differential equations, eliminating the need for direct pressure or position sensors. A fuzzy logic-based proportional–derivative (PD) controller is developed to mitigate boom oscillations, particularly under high-inertia load conditions and variable operator inputs. The controller dynamically adjusts gains through fuzzy logic-based gain scheduling, enhancing adaptability across a wide range of operating conditions. The proposed method addresses the limitations of classical PID controllers, which struggle with the nonlinearities, parameter uncertainties, and instability introduced by counterbalance valves and pressure-compensated proportional valves. Experimental data is used to design fuzzy rules and membership functions, ensuring robust performance. Simulation and full-scale experimental validation demonstrate that the fuzzy PD controller significantly reduces pressure overshoot (by 23% during extension and 32% during retraction) and decreases settling time (by 31.23% and 28%, respectively) compared to conventional systems. Frequency-domain stability analysis confirms exponential stability and improved damping characteristics. The proposed control scheme enhances system reliability and safety, making it ideal for excavators operating in remote or rugged terrains where conventional sensor-based systems may fail. This approach is generalizable and does not require modifications to the existing hydraulic circuit, offering a practical and scalable solution for modern hydraulic machinery. Full article

Tracking control of a quadrotor–slung load system is extremely challenging due to its under-actuation property, couple effects, and various uncertainties. This work proposes a composite backstepping control framework combining command filter control and a multivariable finite-time disturbance observer to ensure robust position and orientation control for aerial payload transportation with high precision. Firstly, the kinematic and dynamic model under perturbations is derived based on Newton’s second law. The thrust control force consists of two orthogonal parts, each dedicated to regulating the position and orientation of the slung load independently. Then, hierarchical backstepping control generates the two parts in the load-translation and the load-orientation subsystems. Command filters are introduced into nonlinear backstepping to smoothen the control signals and overcome the problem of explosion of complexity. Additionally, to counteract the adverse effect of perturbations emerging in the linear velocity and angular velocity loops, multivariable finite-time observers are developed to ensure the estimation errors converge within a finite time horizon. Finally, comparative numerical simulation results validate the efficacy of the developed quadrotor–slung load tracking controller. Simulation results show that the proposed controller achieves smaller position tracking and orientation errors compared to traditional methods, demonstrating robust disturbance rejection and high-precision control. Full article

Altitude test facilities for aero-engines employ multi-chamber, multi-valve intake systems that require effective decoupling and strong disturbance rejection during transient tests. This paper proposes a coordinated active disturbance rejection control (ADRC) scheme based on external penalty functions. The chamber pressure safety limit is formulated as an inequality-constrained optimization problem, and an exponential penalty together with a gradient based algorithm is designed for dynamic constraint relaxation, with guaranteed global convergence. A coordination term is then integrated into a distributed ADRC framework to yield a multi-valve coordinated ADRC controller, whose asymptotic stability is established via Lyapunov theory. Hardware-in-the-loop simulations using MATLAB/Simulink and a PLC demonstrate that, under ±3 kPa pressure constraints, the maximum engine inlet pressure error is 1.782 kPa (77.1% lower than PID control), and under an 80 kg/s² flow-rate disturbance, valve oscillations decrease from ±27% to ±5%. These results confirm the superior disturbance rejection and decoupling performance of the proposed method. Full article

This study investigates the external load and positional constraints’ impact on the accuracy and performance of an autonomous adaptive electrohydraulic actuator with pump control intended for mobile equipment. An actuator simulation model was developed in the MATLAB/Simulink (version R2021A) environment, and a full-scale experimental setup was constructed to validate this model. Various motion trajectories under different load conditions were analyzed to evaluate discrepancies between simulated and experimental results and to identify key performance characteristics across operational modes. The results demonstrate that the simulation model adequately replicates the actuator’s dynamic behavior, although deviations emerge under high-load conditions. Notably, in the absence of external load, the static positioning error does not exceed 0.025 mm (0.05% of the 50 mm target value), while under the maximum load of 8000 N, the error increases to 0.075 mm (0.15% of the 50 mm target value). These limitations are primarily due to current constraints imposed by the actuator’s power supply capacity (up to 300 W at 24 V), which restrict pressure buildup rates under heavy loads. Nevertheless, the proposed control system exhibits robustness to load variations and ensures positioning accuracy within acceptable limits, demonstrating its practical suitability for mobile machinery applications. The developed simulation model also serves as a valuable tool for control system tuning and testing in the absence of a physical prototype. Full article

In order to solve the zoom delay issue for high-magnification zoom optical systems, a voice coil motor (VCM) is used to achieve rapid zooming. In this paper, the structural design of VCMs is systematically analyzed through magnetic field numerical computations. Firstly, finite element method (FEM) is used to analyze magnetic field of single magnets, and simulations correspond to experimental results. Both FEM and equivalent magnetic charge (EMC) results confirm that increasing magnet thickness while reducing its lateral dimensions will contribute to magnetic enhancement. Furthermore, the influence of structural parameters VCM is analyzed, validating the yoke’s critical role in suppressing edge effects and optimizing magnetic circuit efficiency, and optimal yoke thickness and magnet width range are determined. Moreover, a simple EMC calculation method is proposed for rapid and accurate determination of the magnetic field distribution in the VCM air gap. Optimal structural parameters of VCM are determined for a 40× rapid zoom lens with cost and space limitations. Driving force F_drive = 5.58 N is about 5 times the demand force F_d = 1.06 N, and the prototype fabrication of the rapid zoom lens is successfully accomplished. Moving group reaches 35.4 mm destination within 0.18 s, and photographs confirm that the rapid zoom system achieves 100-ms-level short/long-focus transition. Rapid zoom lens shows great potential in applications including security surveillance, industrial visual inspection, and intelligent logistics management. Full article

Pneumatic artificial muscles (PAMs) consist of an elastomeric bladder wrapped in a Kevlar braid. When inflated, PAMs expand radially and contract axially, producing large axial forces. PAMs are often utilized for their high specific work and specific power, as well as their ability to produce large axial displacements. Although the axial behavior of PAMs is well studied, the radial behavior has remained underutilized and is poorly understood. Modeling was performed using a force balance approach to capture the effects that bladder strain and applied axial load have on the anchoring force. Radial expansion testing was performed to validate the model. Force due to anchoring was recorded using force transducers attached to sections of aluminum pipe using an MTS servo-hydraulic testing machine. Data from the test were compared to the predicted anchoring force. Radial expansion in large-diameter (over 50.8 mm) PAMs was then used in worm-like robots to create anchoring forces that allow for a peristaltic wave, which creates locomotion through acrylic pipes. By radially expanding, the PAM presses itself into the pipe, creating an anchor point. The previously anchored PAM then deflates, which propels the robot forward. Modeling of the radial expansion forces and anchoring was necessary to determine the pressurization required for proper anchoring before slipping occurs due to the combined robot and payload weight. Full article

This paper addresses the issues of sensor failures and actuator faults in mining tracked mobile vehicles (TMVs) operating in harsh environments by proposing a global fixed-time fault-tolerant control strategy based on a hierarchical unknown input observer structure. First, a kinematic and dynamic model of the TMV is established considering side slip and track slip, and its linear parameter-varying (LPV) model is constructed through parameter-dependent linearization. Then, a distributed structure consisting of four collaborating low-dimensional observers is designed, including a state observer, a disturbance observer, a position sensor fault observer, and a wheel speed sensor fault observer, and the fixed-time convergence of the closed-loop system is proven. Additionally, by equivalently treating actuator faults as power losses, an observer capable of identifying and compensating for motor efficiency losses is designed. Finally, an adaptive fault-tolerant control law is proposed by combining nominal control, disturbance compensation, and sliding mode switching terms, achieving global fixed-time stability and fault tolerance. Experimental results demonstrate that the proposed control system maintains excellent trajectory tracking performance even in the presence of sensor faults and actuator power losses, with tracking errors less than 0.1 m. Full article

Ensuring cybersecurity and health management is a fundamental requirement in modern chemical industry plants operating under the Industry 4.0 framework. Traditionally, these two concerns have been addressed independently, despite sharing multiple underlying elements which suggest the viability of a unified detection and localization solution. This study introduces a computational intelligence framework based on fuzzy techniques, which allows for the early identification and precise localization of both faults and cyberattacks, along with the capability to recognize previously unseen events during runtime. Once new events are identified and classified, the training database is updated, creating a mechanism for continuous learning. This integrated approach simplifies the computational complexity of supervisory systems and enhances collaboration between the Operational Technology and Information Technology teams within chemical plants. The proposed methodology demonstrates strong robustness and reliability, even in complex conditions characterized by noisy measurements and disturbances, achieving outstanding performance due to its excellent discrimination capabilities. Full article