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Metals, Volume 13, Issue 5

2023 May - 178 articles

Cover Story: A precipitation-hardening Al2139 alloy doped with additions of Zr and Ti was printed via laser powder bed fusion (L-PBF) and subsequently exposed to temperatures up to 300 °C. The relationship between performance degradation and changes in material structure was investigated through microhardness monitoring and microstructure analysis. The fully equiaxed fine-grained as-built state exhibits micro-segregations of Cu and Mg at the grain boundaries. They disappeared after the optimized T4 heat treatment, which formed rod-shaped Zr- and Ti-based second phases and quasi-spherical Cu-, Mn-, and Fe-rich particles. High temperature holding leads to the rearrangement and subsequent spheroidization of Cu- and Mg-rich particles at the grain boundaries. View this paper
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Articles (178)

  • Article
  • Open Access
9 Citations
4,707 Views
21 Pages

22 May 2023

To overcome the detrimental effect of residual stress in welded joints, which affects the overall performance of the welded structure, this paper studies the magnitude and distribution of residual stress after welding and local post-weld heat treatme...

(This article belongs to the Special Issue Numerical Simulation of Metals Welding Process)
  • Article
  • Open Access
1 Citations
2,700 Views
13 Pages

Effects of Mold Temperature on the Microstructures and Tensile Properties of the Thixoforged Graphite/AZ91D Composite

  • Kejian Geng,
  • Haipeng Jiang,
  • Suqing Zhang,
  • Xin Gao,
  • Jianhua Wu,
  • Cuicui Sun,
  • Jixue Zhou and
  • Xinfang Zhang

21 May 2023

The effects of mold temperatures on the microstructures and mechanical properties of thixoforged Grp (graphite particles)/AZ91D composites have been investigated, followed by partial remelting and thixoforging technology. The results indicate that th...

(This article belongs to the Section Metal Matrix Composites)
  • Article
  • Open Access
19 Citations
8,621 Views
29 Pages

21 May 2023

During the manufacturing of welded structures, some degree of residual stresses occurs. The classic approach to residual stress reduction is Post-Weld Heat Treatment (PWHT). In the case of structural grade mild steels, the thermal process is well est...

(This article belongs to the Section Welding and Joining)
  • Article
  • Open Access
4 Citations
3,374 Views
17 Pages

21 May 2023

Currently, hot isostatic pressing (HIP) is widely used to produce highly alloyed high speed steels (HSSs) in an industrial scale; however, the HIP’s production cost is very high. Another powder consolidation approach with low production cost, n...

  • Communication
  • Open Access
8 Citations
2,953 Views
13 Pages

21 May 2023

Inverse problems can be challenging and interesting to study in the context of metallurgical processes. This work aims to carry out a method for inverse modeling for simultaneous double-frequency induction hardening process. In this investigation, th...

(This article belongs to the Section Computation and Simulation on Metals)
  • Article
  • Open Access
7 Citations
3,860 Views
19 Pages

21 May 2023

This work proposes a new method for estimating the molar excess Gibbs energy and activity of liquid alloy based on recent research. The local composition theory provides a connection between the structures of liquid alloys and the thermodynamic model...

(This article belongs to the Section Computation and Simulation on Metals)
  • Article
  • Open Access
13 Citations
4,713 Views
13 Pages

21 May 2023

In this work, the effects of the tropical marine atmospheric environment on the corrosion behaviour of the 7B04-T74 aluminium alloy were systematically investigated by using accelerated testing, together with corrosion kinetic analysis, microstructur...

(This article belongs to the Section Corrosion and Protection)
  • Article
  • Open Access
3 Citations
3,298 Views
18 Pages

20 May 2023

The mechanical behavior of bolted connections in high-strength (HS) steel structures is a matter of concern, since the less ductility compared to mild steels may affect the load transfer and stress distribution of bolted connections. Conducting advan...

(This article belongs to the Section Metal Failure Analysis)
  • Article
  • Open Access
29 Citations
6,594 Views
13 Pages

20 May 2023

Tartaric-sulfuric acid anodizing (TSA) has been selected by the aerospace industry to replace Cr(VI)-based anodizing treatments of aluminum alloys. Modification of the bath composition can result in the necessity to revise the process conditions, inc...

(This article belongs to the Special Issue Corrosion and Protection of Lightweight Engineering Materials: Mg Alloys, Al Alloys, Ti Alloys and Other Related Metals)
  • Article
  • Open Access
20 Citations
6,298 Views
13 Pages

Hydrogen Solid State Storage on MgH2 Compacts for Mass Applications

  • Daniel Fruchart,
  • Michel Jehan,
  • Nataliya Skryabina and
  • Patricia de Rango

20 May 2023

The mass storage of hydrogen is a challenge considering large industrial applications and continuous distribution, e.g., for domestic use as a future energy carrier that respects the environment. For a long time, molecular hydrogen was stored and dis...

  • Article
  • Open Access
2 Citations
3,257 Views
14 Pages

Automatic Detection of Sorbite Content in High Carbon Steel Wire Rod

  • Xiaolin Zhu,
  • Ling Qian,
  • Qiang Yao,
  • Guanxi Huang,
  • Fan Xu,
  • Xue Chen and
  • Zhengjun Yao

20 May 2023

This paper presents a method for the automatic detection of sorbite content in high-carbon steel wire rods. A semantic segmentation model of sorbite based on DeepLabv3+ is established. The sorbite structure is segmented, and the prediction results ar...

(This article belongs to the Topic Microstructure and Properties in Metals and Alloys)
  • Article
  • Open Access
31 Citations
7,221 Views
14 Pages

Effects of HIP Process Parameters on Microstructure and Mechanical Properties of Ti-6Al-4V Fabricated by SLM

  • Zhoujin Lv,
  • Haofeng Li,
  • Lida Che,
  • Shuo Chen,
  • Pengjie Zhang,
  • Jing He,
  • Zhanfang Wu,
  • Shanting Niu and
  • Xiangyang Li

20 May 2023

Ti-6Al-4V titanium alloy products formed by selective laser melting (SLM) are characterized by high strength and low plasticity. In addition, there may be pores inside the material, which may become a fracture sprouting point and accelerate the failu...

(This article belongs to the Section Metal Casting, Forming and Heat Treatment)
  • Article
  • Open Access
6 Citations
3,409 Views
15 Pages

19 May 2023

The 7050 alloy is a kind of Al-Zn-Mg-Cu alloy that is widely used for aircraft structures. Although the deformation behavior of the solid solution state 7050 aluminum alloy is critical for engineering and manufacturing design, it has received little...

(This article belongs to the Special Issue Aluminum Alloys and Aluminum-Based Matrix Composites)
  • Article
  • Open Access
1 Citations
2,353 Views
24 Pages

19 May 2023

In the aerospace field, Ti–Al alloy thin-walled parts, such as blades, generally undergo a large amount of material removal and have a low processing efficiency. Scheduling the feed rate during machining can significantly improve machining effi...

(This article belongs to the Section Metal Matrix Composites)
  • Article
  • Open Access
6 Citations
3,440 Views
17 Pages

Influence of Severe Plastic Deformation by Extrusion on Microstructure, Deformation and Thermal Behavior under Tension of Magnesium Alloy Mg-2.9Y-1.3Nd

  • Elena Legostaeva,
  • Anna Eroshenko,
  • Vladimir Vavilov,
  • Vladimir A. Skripnyak,
  • Nikita Luginin,
  • Arsenii Chulkov,
  • Alexander Kozulin,
  • Vladimir V. Skripnyak,
  • Juergen Schmidt and
  • Yurii Sharkeev
  • + 2 authors

19 May 2023

The microstructural investigation, mechanical properties, and accumulation and dissipation of energies of the magnesium alloy Mg-2.9Y-1.3Nd in the recrystallized state and after severe plastic deformation (SPD) by extrusion are presented. The use of...

(This article belongs to the Special Issue Thermomechanical Treatment of Metals and Alloys)
  • Article
  • Open Access
6 Citations
3,200 Views
10 Pages

19 May 2023

As a potential functional material, much effort has been devoted to enhancing the mechanical properties of bulk metallic glass composites (BMGCs). Among them, layered BMGCs are regarded as effective for achieving a strength–ductility synergisti...

  • Article
  • Open Access
14 Citations
4,884 Views
11 Pages

Corrosion of Copper in a Tropical Marine Atmosphere Rich in H2S Resulting from the Decomposition of Sargassum Algae

  • Mahado Said Ahmed,
  • Mounim Lebrini,
  • Benoit Lescop,
  • Julien Pellé,
  • Stéphane Rioual,
  • Olivia Amintas,
  • Carole Boullanger and
  • Christophe Roos

19 May 2023

The atmospheric corrosion of copper exposed in Martinique (Caribbean Sea) for 1 year was reported. This island suffered the stranding of sargassum algae, which decompose and release toxic gases such as hydrogen sulfide (H2S) or ammonia (NH3). Four si...

(This article belongs to the Section Corrosion and Protection)
  • Article
  • Open Access
13 Citations
3,025 Views
18 Pages

19 May 2023

Large size TiAl alloy blade is one of the important parts to reduce the weight of advanced aero-engines. However, the precision manufacturing of such blades is a challenge due to their large size, low ductility at room temperature, and high hardness...

  • Article
  • Open Access
3 Citations
3,046 Views
15 Pages

19 May 2023

An archaeometallurgical characterization of two iron smelting tap slags recovered from the early medieval site of Ponte di Val Gabbia I (Brescia, northern Italy) was performed. The main goal was to infer from the slags the working conditions of the a...

(This article belongs to the Special Issue Metals for Art and Cultural Heritage)
  • Article
  • Open Access
16 Citations
3,277 Views
13 Pages

Effects of L-PBF Scanning Strategy and Sloping Angle on the Process Properties of TC11 Titanium Alloy

  • Xuben Lu,
  • Chang Shu,
  • Zhiyu Zheng,
  • Xuedao Shu,
  • Siyuan Chen,
  • Khamis Essa,
  • Zixuan Li and
  • Haijie Xu

19 May 2023

TC11 titanium alloy is widely used in aerospace. To investigate the production of TC11 titanium alloy parts of high quality and performance, this paper adopts the Laser powder bed fusion (L-PBF) technique to prepare TC11 alloy specimens. We analyze i...

(This article belongs to the Special Issue Additive Manufacturing of Titanium Alloys 2022)
  • Article
  • Open Access
11 Citations
3,038 Views
12 Pages

Copper Oxide Nitrogen-Rich Porous Carbon Network Boosts High-Performance Supercapacitors

  • Dan Li,
  • Hanhao Liu,
  • Zijie Liu,
  • Que Huang,
  • Beihu Lu,
  • Yanzhong Wang,
  • Chao Wang and
  • Li Guo

19 May 2023

Transition metal oxides with various valence states have high specific capacitance and have attracted much attention. However, the poor cycle stability caused by material agglomeration seriously limits the play of its high activity. Herein, we create...

(This article belongs to the Special Issue Manufacturing and Characterization of Metallic Electrode Materials)
  • Editorial
  • Open Access
6 Citations
3,627 Views
4 Pages

Recent Advances in Cast Irons

  • Annalisa Fortini and
  • Chiara Soffritti

19 May 2023

Cast irons are widely used in industry due to their excellent castability, allowing for the production of near-net shape components with complex geometries without the need for additional forging or machining processes [...]

(This article belongs to the Special Issue Recent Advances in Cast Irons)
  • Review
  • Open Access
14 Citations
4,760 Views
21 Pages

18 May 2023

Laser-shock-peening technology is an international research hotspot in the surface-strengthening field, which utilizes the mechanical effects of laser-induced plasma shock waves to effectively improve the fatigue performance of metallic components by...

  • Article
  • Open Access
24 Citations
12,314 Views
12 Pages

The Behavior of Direct Reduced Iron in the Electric Arc Furnace Hotspot

  • Andreas Pfeiffer,
  • Daniel Ernst,
  • Heng Zheng,
  • Gerald Wimmer and
  • Johannes Schenk

18 May 2023

Hydrogen-based direct reduction is a promising technology for CO2 lean steelmaking. The electric arc furnace is the most relevant aggregate for processing direct reduced iron (DRI). As DRI is usually added into the arc, the behavior in this area is o...

(This article belongs to the Special Issue Electric Arc Furnace Steelmaking)
  • Review
  • Open Access
36 Citations
7,840 Views
18 Pages

18 May 2023

The advantages of new types of H2TiO3 lithium-ion sieves, including excellent adsorption performance, high-efficiency Li+-ion selectivity, reliable regeneration, environmental friendliness, and easy preparation, have attracted considerable attention....

  • Article
  • Open Access
12 Citations
3,452 Views
16 Pages

18 May 2023

Laser powder–bed fusion (L-PBF) metal additive manufacturing has been widely utilized in various industries. However, large variability and inconsistent quality of the built parts still hinder the full potential of this manufacturing technology...

(This article belongs to the Section Computation and Simulation on Metals)
  • Article
  • Open Access
6 Citations
3,657 Views
15 Pages

Influence of Higher Stabilization Temperatures on the Microstructure and Mechanical Properties of Austenitic Stainless Steel 08Ch18N10T

  • Tomáš Janda,
  • Štěpán Jeníček,
  • Ludmila Kučerová,
  • Radek Leták,
  • Dagmar Jandová and
  • Hana Jirková

18 May 2023

Precipitation strengthening in titanium-stabilized austenitic stainless steels can improve the hot yield strength, as requested, e.g., for nuclear industry applications. The resulting properties depend mainly on the parameters of the heat treatment a...

(This article belongs to the Special Issue Heat Treatment Process and Application of High-Strength Steel)
  • Article
  • Open Access
14 Citations
3,742 Views
20 Pages

Dynamic Modeling and Stability Prediction of Robot Milling Considering the Influence of Force-Induced Deformation on Regenerative Effect and Process Damping

  • Yuchao Du,
  • Zhiqiang Liang,
  • Sichen Chen,
  • Hao Huang,
  • Haoran Zheng,
  • Zirui Gao,
  • Tianfeng Zhou,
  • Zhibing Liu and
  • Xibin Wang

18 May 2023

Undesirable chatter is one of the key problems that restrict the improvement of robot milling quality and efficiency. The prediction of chatter stability, which is used to guide the selection of process parameters, is an effective method to avoid cha...

(This article belongs to the Section Metal Casting, Forming and Heat Treatment)
  • Article
  • Open Access
8 Citations
4,452 Views
24 Pages

17 May 2023

This experimental study presents the machinability comparison of TiCN-Al2O3-TiN, TiAlN-TiN, and TiAlSiN coated carbide inserts in hard turning AISI 4340 steel. The primary purpose of this research is to determine the most appropriate cutting inserts...

(This article belongs to the Section Metal Casting, Forming and Heat Treatment)
  • Article
  • Open Access
2 Citations
4,338 Views
19 Pages

17 May 2023

Friction during contact between metals can be very complex in pulse current-assisted forming. Based on stamping process characteristics, a reciprocating friction tester was designed to study the friction characteristics between AA7075 aluminum alloy...

(This article belongs to the Special Issue Aluminum Alloys and Aluminum-Based Matrix Composites)
  • Article
  • Open Access
14 Citations
5,114 Views
17 Pages

17 May 2023

This research investigates the impact of high-speed and thermal-assisted machining (HS-TAM) on tool wear and surface roughness during the milling of SKD11 steel. The goal is to identify high-speed and elevated temperature zones that can improve machi...

(This article belongs to the Section Metal Casting, Forming and Heat Treatment)
  • Review
  • Open Access
39 Citations
8,241 Views
47 Pages

17 May 2023

A review of the state of research in the field of friction stir welding and processing has been carried out. The features of plastic flow in friction stir welding and their connection with the processes of adhesion friction are shown. The main direct...

(This article belongs to the Special Issue Recent Developments of Non-ferrous Alloys: Processing, Microstructure and Properties)
  • Article
  • Open Access
5 Citations
5,384 Views
20 Pages

Sensitivity of Gold Lixiviants for Metal Impurities in Leaching of RAM Printed Circuit Boards

  • Alexander Birich,
  • Zixi Gao,
  • Dzeneta Vrucak and
  • Bernd Friedrich

17 May 2023

The importance of gold recovery from waste printed circuit boards is continuously increasing due to raising gold prices and demand as well as the need for innovative and flexible recycling methods for this complex waste stream. The state-of-the-art r...

(This article belongs to the Special Issue Sustainable Gold Production and Recycling)
  • Article
  • Open Access
6 Citations
3,154 Views
13 Pages

Microstructure and Mechanical Behavior of Cu-Al-Ni-B Alloys with Thermoelastic Martensitic Transformation

  • Alexey E. Svirid,
  • Sergey V. Afanasiev,
  • Denis I. Davydov,
  • Natalia N. Kuranova,
  • Vladimir V. Makarov,
  • Vladimir G. Pushin and
  • Yurii M. Ustyugov

17 May 2023

For the first time, using optical, scanning, and transmission electron microscopy and X-ray phase analysis in combination with measurements of tensile mechanical properties, we obtained data on the structural features of the polycrystalline shape-mem...

(This article belongs to the Special Issue Microstructure and Mechanical Behaviour of Shape Memory Alloys)
  • Article
  • Open Access
14 Citations
4,279 Views
14 Pages

17 May 2023

The microstructure plays a key role in the mechanical properties of hyper-eutectic Al-Si alloys. In this study, we investigate the microstructural evolution of rheo-die-casting (RDC) on the Al-15Si-4Cu-0.5Mg alloy using a mechanical rotational barrel...

  • Article
  • Open Access
5 Citations
3,040 Views
22 Pages

17 May 2023

Near-neutral pH and a low redox potential are considered favorable conditions for immobilizing radionuclides in deep repository systems within clay formations. Cigeo is the future French Industrial Center for Geological Disposal for high- and interme...

(This article belongs to the Section Corrosion and Protection)
  • Article
  • Open Access
9 Citations
3,011 Views
13 Pages

16 May 2023

To overcome the tradeoff between strength and ductility of materials and obtain titanium matrix composites with excellent mechanical properties, in this study, the in situ-synthesized TiC particles and Ti-Al-V-Mo-Cr (Ti1400) alloy-reinforced Ti6Al4V...

(This article belongs to the Special Issue Intermetallic-Based Materials and Composites)
  • Article
  • Open Access
10 Citations
2,996 Views
15 Pages

Numerical Simulation of the Flow Field in an Ultrahigh-Speed Continuous Casting Billet Mold

  • Dejin Qiu,
  • Zhaohui Zhang,
  • Xintao Li,
  • Ming Lv,
  • Xiaoyu Mi and
  • Xiaofeng Xi

16 May 2023

Ultrahigh-speed continuous casting is a critical element in achieving high-efficiency continuous casting. In the present work, a three-dimensional model of a 160 mm × 160 mm billet ultrahigh-speed continuous casting mold was developed for use i...

(This article belongs to the Special Issue Solidification and Casting of Engineering Metals: Modeling and Simulation)
  • Article
  • Open Access
11 Citations
4,190 Views
13 Pages

16 May 2023

This work demonstrates the corrosion behavior of the AZ31 Mg alloy as a function of an immersion time of 48 h in 0.1 M HCl, H2SO4, H3PO4 and HF solutions, in which pH was adjusted to 6 to exclude the contribution of hydrogen ions (H+) and hydroxide i...

(This article belongs to the Special Issue Corrosion and Protection of Lightweight Engineering Materials: Mg Alloys, Al Alloys, Ti Alloys and Other Related Metals)
  • Article
  • Open Access
4 Citations
2,650 Views
15 Pages

16 May 2023

A WC-particle-reinforced nickel-based alloy surfacing layer was fabricated on 42CrMo ultra-high-strength steel. The microstructure and the mechanical and impact-damage behaviors of the surfacing layers at the evaluated temperatures were investigated...

  • Article
  • Open Access
3 Citations
3,483 Views
20 Pages

Influence of Friction Coefficient on the Performance of Cold Forming Tools

  • Eneko Barba,
  • Daniel Salcedo,
  • Adrian Claver,
  • Rodrigo Luri and
  • Jose A. Garcia

15 May 2023

The automotive industry has undergone significant advancements and changes over time, resulting in the use of more complex parts in modern vehicles. As a consequence, the parts used in the manufacturing process are subject to higher stress levels, wh...

(This article belongs to the Special Issue Advances in Modeling and Simulation in Metal Forming)
  • Review
  • Open Access
25 Citations
5,852 Views
30 Pages

15 May 2023

The production of closed-cell metallic foams has been of interest to the scientific community and industry for decades, owing to their unique properties, which include high specific strength and stiffness, buoyancy, shock absorption, and crash worthi...

  • Article
  • Open Access
7 Citations
3,488 Views
12 Pages

Effect on the Property of 2195 Al-Li Alloy Laser-Welded Joints with Different Filler Materials

  • Bing Xu,
  • Guobao Jin,
  • Zifeng Zhang,
  • Jianfeng Wang and
  • Xiaohong Zhan

15 May 2023

In order to improve the performance of welded joints in Al-Li alloys, butt joints consisting of 2 mm thick 2195-T8 Al-Li alloy plates are fabricated by laser beam welding with different filler wires in this paper. The joints welded by ER2319CT, ER404...

  • Article
  • Open Access
16 Citations
2,875 Views
14 Pages

15 May 2023

Super duplex stainless steel (SDSS) is used for manufacturing large valves and pipes in offshore plants because of its excellent strength and corrosion resistance. Large valves and pipes are manufactured by forging after casting, and the outside and...

(This article belongs to the Section Corrosion and Protection)
  • Article
  • Open Access
7 Citations
2,845 Views
12 Pages

Effect of Magnetic Field and Hydrostatic Pressure on Metamagnetic Isostructural Phase Transition and Multicaloric Response of Fe49Rh51 Alloy

  • Alexander P. Kamantsev,
  • Abdulkarim A. Amirov,
  • Vladislav D. Zaporozhets,
  • Igor F. Gribanov,
  • Aleksay V. Golovchan,
  • Victor I. Valkov,
  • Oksana O. Pavlukhina,
  • Vladimir V. Sokolovskiy,
  • Vasiliy D. Buchelnikov and
  • Victor V. Koledov
  • + 1 author

15 May 2023

The effect of a high magnetic field up to 12 T and a high hydrostatic pressure up to 12 kbar on the stability of the metamagnetic isostructural phase transition and the multicaloric effect of Fe49Rh51 alloy has been studied. The phase transition temp...

(This article belongs to the Special Issue Feature Papers in Metallic Functional Materials)
  • Article
  • Open Access
14 Citations
5,995 Views
15 Pages

Solidification Kinetics of an Al-Ce Alloy with Additions of Ni and Mn

  • Jordan Roger Kozakevich,
  • Joshua Stroh,
  • Dimitry Sediako and
  • David Weiss

15 May 2023

Heat-treated aluminum–silicon (Al-Si)-based alloys have dominated the cast lightweight alloy industry for several decades. However, in the last decade, Al-Ce-based alloys have shown promise in replacing Al-Si alloys as they remove the need for...

(This article belongs to the Special Issue Solidification and Casting of Metals and Alloys)
  • Editorial
  • Open Access
3 Citations
2,086 Views
3 Pages

15 May 2023

Given the good response of the scientific and technical communities to our previous Special Issue in Metals, titled “Fracture, Fatigue and Structural Integrity of Metallic Materials” (2019), and given that research in these fields is cont...

(This article belongs to the Special Issue Advances in Fracture, Fatigue and Structural Integrity Analyses of Metals)
  • Article
  • Open Access
9 Citations
3,185 Views
19 Pages

14 May 2023

The grain structure of metals changes significantly during severe plastic deformation (SPD), and grain refinement is the main process associated with SPD at low homologous temperatures. Products made of ultrafine-grained materials exhibit improved pe...

(This article belongs to the Section Computation and Simulation on Metals)
  • Article
  • Open Access
2,364 Views
19 Pages

Relationship of Internal Stress Fields with Self-Organization Processes in Hadfield Steel under Tensile Load

  • Natalyi Popova,
  • Mikhail Slobodyan,
  • Anatoliy Klopotov,
  • Elena Nikonenko,
  • Alexander Potekaev and
  • Vladislav Borodin

14 May 2023

The effect of tensile strains on the microstructure of Hadfield steel was studied by transmission electron microscopy (TEM). Stages of the obtained stress–strain curves were observed, and correlated well with the evolution of the dislocation su...

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Metals - ISSN 2075-4701