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Metals, Volume 13, Issue 6

2023 June - 147 articles

Cover Story: EAF has the potential to decarbonize the steel industry. Carbon needs to be injected into molten slag for slag foaming in EAF steelmaking. Biocarbon is gaining attention as an alternative to fossil carbon. Two biochar candidates were tested in an induction furnace to simulate EAF conditions. The slag foaming height was measured and compared to fossil carbon candidates. The results show biochar has considerable slag foaming capacity, specifically in bio-briquette forms. Ongoing research aims to develop a standardized methodology for ranking and qualifying different biochar candidates for larger-scale use. View this paper
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Articles (147)

  • Article
  • Open Access
7 Citations
2,746 Views
13 Pages

20 June 2023

The primary carbide in high carbon chromium bearing steels, which arises from solute segregation during non-equilibrium solidification, is one of the key factors affecting the mechanical properties and performance of the related components. In this w...

  • Article
  • Open Access
6 Citations
2,151 Views
13 Pages

20 June 2023

This work attempts to develop a theoretical model in combination with the representative volume element (RVE) theory for realizing rapid fatigue limit prediction. Within the thermodynamic framework, it is believed that two components, namely anelasti...

  • Article
  • Open Access
4 Citations
3,466 Views
13 Pages

The Influence of Foaming Agents on Aluminium Foam Cell Morphology

  • Tomislav Rodinger,
  • Danko Ćorić and
  • Željko Alar

20 June 2023

The choice of foaming agent and its mass fraction significantly affect the size and number of metal foam cells. The powder metallurgy process was used to produce aluminium foams with the addition of various foaming agents: titanium hydride (TiH2) and...

  • Article
  • Open Access
7 Citations
3,567 Views
19 Pages

20 June 2023

In this study, the effects of the laser power (2000 W, 2250 W, 2500 W), scanning speed (0.6, 0.8, 1 m/min), and powder feed rate (10, 12.5, 15 g/min) on material structures and their mechanical properties were investigated in the production of 316L s...

  • Article
  • Open Access
4 Citations
2,939 Views
14 Pages

Enhancement of Leaching Copper from Printed Circuit Boards of Discarded Mobile Phones Using Ultrasound–Ozone Integrated Approach

  • Nguyen Thi Hong Hoa,
  • Nguyen To Hoan,
  • Nghia Nguyen Trong,
  • Nguyen Thi Ngoc Linh,
  • Bui Minh Quy,
  • Thi Thu Ha Pham,
  • Van Que Nguyen,
  • Phuoc Nguyen Van and
  • Vinh Dinh Nguyen

20 June 2023

The recovery of metals from discarded mobile phones has been of interest due to its environmental and economic benefits. This work presents a simple and effective approach for leaching copper (Cu) from the printed circuit boards of discarded mobile p...

  • Article
  • Open Access
6 Citations
2,679 Views
13 Pages

19 June 2023

Most methods used to synthesize and prepare NiAl intermetallics and their alloys have the disadvantages of complexity and high cost. In this paper, the NiAl alloy was prepared by a Combustion Synthesis and Hot Pressing (CSHP) technique under rapid so...

  • Review
  • Open Access
13 Citations
6,509 Views
29 Pages

Ultra-Low Cycle Fatigue Life Prediction Model—A Review

  • Yali Xu,
  • Xin Li,
  • Yanjuan Zhang and
  • Jianwei Yang

19 June 2023

This article is a review of models for predicting ultra-low cycle fatigue life. In the article, the life prediction models are divided into three types: (1) microscopic ductile fracture models based on cavity growth and cavity merger; (2) fracture mo...

  • Review
  • Open Access
6 Citations
5,941 Views
45 Pages

The Paramagnetic Meissner Effect (PME) in Metallic Superconductors

  • Michael Rudolf Koblischka,
  • Ladislav Půst,
  • Crosby-Soon Chang,
  • Thomas Hauet and
  • Anjela Koblischka-Veneva

19 June 2023

The experimental data in the literature concerning the Paramagnetic Meissner Effect (PME) or also called Wohlleben effect are reviewed with the emphasis on the PME exhibited by metallic, s-wave superconductors. The PME was observed in field-cool cool...

  • Article
  • Open Access
10 Citations
5,978 Views
11 Pages

19 June 2023

The conventional 4340 steel was used after quenching and tempering, strengthened by the classical pearlitic structure where cementite particles are dispersed through the ferrite matrix. In the present study, a heterostructure microstructure consistin...

  • Article
  • Open Access
6 Citations
3,198 Views
23 Pages

Optimizing the Gating System for Rapid Investment Casting of Shape Memory Alloys: Computational Numerical Analysis for Defect Minimization in a Simple-Cubic Cell Structure

  • Carlos E. S. Albuquerque,
  • Paulo C. S. Silva,
  • Estephanie N. D. Grassi,
  • Carlos J. De Araujo,
  • João M. P. Q. Delgado and
  • Antonio G. B. Lima

19 June 2023

With the aid of virtual prototyping and casting numerical simulation, this work presents the optimization of an injection system used in a non-traditional investment casting process that applies perpendicular centrifugal force to inject the molten me...

  • Article
  • Open Access
6 Citations
2,760 Views
15 Pages

18 June 2023

In this work, the corrosion behaviors of an iron-based amorphous coating produced by high-velocity oxy-fuel (HVOF) spraying were investigated. Potentiodynamic and potentiostatic polarization and corrosion pin-on-ring (corrosion-wear) tests were condu...

  • Article
  • Open Access
1 Citations
1,980 Views
13 Pages

18 June 2023

The paper presents the study results of the parameters influence of arc welding with a consumable electrode with two-jet gas shielding in CO2 on the structure and microhardness of high-strength steel 45 welded joints with slotted edges. Controlling t...

  • Article
  • Open Access
7 Citations
2,714 Views
15 Pages

16 June 2023

This paper investigated a pellet ore production process in which vanadium was extracted from vanadium and titanium magnetite concentrates using sulfuric acid leaching. Calcium and magnesium were added to the iron ore concentrate during pellet product...

  • Article
  • Open Access
6 Citations
3,454 Views
16 Pages

Mechanical Fracture of Aluminium Alloy (AA 2024-T4), Used in the Manufacture of a Bioproducts Plant

  • Luis Fabian Urrego,
  • Olimpo García-Beltrán,
  • Nelson Arzola and
  • Oscar Araque

16 June 2023

Aluminium alloy (AA2024-T4) is a material commonly used in the aerospace industry, where it forms part of the fuselage of aircraft and spacecraft thanks to its good machinability and strength/weight ratio. These characteristics allowed it to be appli...

  • Article
  • Open Access
1 Citations
3,001 Views
15 Pages

Notch-Stress S–N Curves for Welded Aluminum-Alloy Components Subjected to Bending

  • Tomislav Matić,
  • Nenad Vulić,
  • Dražen Kustura and
  • Ivan Peko

16 June 2023

Fatigue analysis of aluminum-alloy welded joints based on the linear elastic notch-stress approach is presented in this paper. The International Institute of Welding proposes two variants of the approach, one for thick joints, i.e., joints with a pla...

  • Feature Paper
  • Article
  • Open Access
6 Citations
3,023 Views
15 Pages

Effect of Residual Stress on Mode-I Stress Intensity Factor: A Quantitative Evaluation and a Suggestion of an Estimating Equation

  • Thanh Tuan Nguyen,
  • Van Son Pham,
  • Hoang Anh Tran,
  • Duc Huy Nguyen,
  • Thu Huong Nguyen and
  • Hong Bo Dinh

16 June 2023

An extensive literature review was conducted primarily to develop a comprehensive understanding of the quantitative behavior of residual stress (RS) distribution in weld joints. Based on prior data, various levels of the peak RS and distribution prof...

  • Article
  • Open Access
6 Citations
2,330 Views
13 Pages

16 June 2023

In this paper, a large bottom-blown lead smelting furnace is studied by numerical simulation, the flow characteristics of different planes, monitoring points and molten pool regions are analysed, and a formula is established to predict the velocity d...

  • Article
  • Open Access
5 Citations
2,560 Views
21 Pages

Multi-Response Optimization of Additively Manufactured Ti6Al4V Component Using Grey Relational Analysis Coupled with Entropy Weights

  • Khaled N. Alqahtani,
  • Abdulmajeed Dabwan,
  • Emad Hashiem Abualsauod,
  • Saqib Anwar,
  • Ali M. Al-Samhan and
  • Husam Kaid

16 June 2023

Due to its near-net-shape manufacturing and ability to treat challenging-to-manufacture materials such as titanium alloys, Additive manufacturing (AM) is growing in popularity. However, due to the poor surface quality of AM components, finishing proc...

  • Article
  • Open Access
2 Citations
3,156 Views
11 Pages

Research on the Formation, Microstructure, and Properties of 304 Stainless Steel AC-DC Hybrid TIG Welding

  • Ying Ye,
  • Bairu Yang,
  • Yonghui Yang,
  • Zihan Pan,
  • Chao Chen and
  • Xinlong Zhang

16 June 2023

In this work, a new welding method, AC-DC hybrid TIG welding, is used to weld 304 stainless steel. Research on the formation, microstructure, and properties of 304 stainless-steel welded joints are studied by using optical microscope and microhardnes...

  • Article
  • Open Access
1 Citations
3,411 Views
16 Pages

Experimental and Numerical Investigation of Hot Extruded Inconel 718

  • Stefano Bacchetti,
  • Michele A. Coppola,
  • Francesco De Bona,
  • Alex Lanzutti,
  • Pierpaolo Miotti,
  • Enrico Salvati and
  • Francesco Sordetti

16 June 2023

Inconel 718 is a widely used superalloy, due to its unique corrosion resistance and mechanical strength properties at very high temperatures. Hot metal extrusion is the most widely used forming technique, if the manufacturing of slender components is...

  • Article
  • Open Access
14 Citations
5,828 Views
18 Pages

Processability of A6061 Aluminum Alloy Using Laser Powder Bed Fusion by In Situ Synthesis of Grain Refiners

  • Michele Rosito,
  • Matteo Vanzetti,
  • Elisa Padovano,
  • Flavia Gili,
  • Roberta Sampieri,
  • Federica Bondioli and
  • Claudio Francesco Badini

16 June 2023

Despite the increasing interest in laser powder bed fusion (LPBF), only a few cast aluminum alloys are available for this process. This study focuses on improving the LPBF processability of the A6061 alloy, which is challenging due to its wide solidi...

  • Article
  • Open Access
2 Citations
2,925 Views
13 Pages

15 June 2023

In this study, a post-weld heat treatment (PWHT) was proposed at high temperatures of 600 °C, 750 °C, and 900 °C for 30 min to significantly improve the impact absorbed energy of high manganese steel weld metal. Electron backscatter diffr...

  • Article
  • Open Access
37 Citations
2,521 Views
15 Pages

Processing of Al/SiC/Gr Hybrid Composite on EDM by Different Electrode Materials Using RSM-COPRAS Approach

  • Adel T. Abbas,
  • Neeraj Sharma,
  • Zeyad A. Alsuhaibani,
  • Vishal S. Sharma,
  • Mahmoud S. Soliman and
  • Rakesh Chandmal Sharma

15 June 2023

The present research used the stir-casting method to develop an Al-based composite. The developed composite exhibited challenges while being processed on conventional machining. Thus, a non-traditional machining process was opted to process the compo...

  • Article
  • Open Access
2 Citations
2,496 Views
13 Pages

Effect of B and N Content and Austenitization Temperature on the Tensile and Impact Properties of Modified 9Cr-1Mo Steels

  • Ravindran Rejeesh,
  • Rakesh Kumar Barik,
  • Rahul Mitra,
  • Andrii Kostryzhev,
  • Chitta R. Das,
  • Shaju K. Albert and
  • Debalay Chakrabarti

15 June 2023

The present study investigates the relative effect of B and N concentrations and the austenitization temperature on the microstructure and mechanical properties (tensile and Charpy impact) of modified 9Cr-1Mo (P91) steels. Initially, a B-free P91 ste...

  • Article
  • Open Access
4 Citations
1,962 Views
18 Pages

15 June 2023

This paper aims to improve planar shape prediction accuracy in the rolling process of medium and thick plates. We present a model based on the strip method that addresses limitations in predicting planar shape variations at the head and tail ends of...

  • Article
  • Open Access
4 Citations
2,315 Views
24 Pages

A Novel Electrode Front-End Face Design to Improve Geometric Accuracy in Electrical Discharge Machining Process

  • Shih-Ming Wang,
  • Jin-Kai Peng,
  • Hariyanto Gunawan,
  • Ren-Qi Tu and
  • Shean-Juinn Chiou

15 June 2023

Electrical discharge machining (EDM) is one of the important machining processes to produce mold components. When using the EDM process, surface quality, processing time, accuracy, and electrode cost must be considered. The electrode wear is the main...

  • Article
  • Open Access
11 Citations
2,587 Views
14 Pages

Phase Transformation Crystallography in Pipeline HSLA Steel after TMCP

  • Mikhail L. Lobanov,
  • Maria A. Zorina,
  • Maxim S. Karabanalov,
  • Nikolay V. Urtsev and
  • Andrey A. Redikultsev

15 June 2023

Thermo-mechanical controlled processing (TMCP) is employed to obtain the required level of mechanical properties of contemporary high-strength low-alloy (HSLA) steel plates utilized for gas and oil pipeline production. The strength, deformation behav...

  • Article
  • Open Access
7 Citations
2,310 Views
13 Pages

14 June 2023

The effects of different welding speeds on the microstructures and mechanical properties of Al-0.75Mg-0.75Si-0.8Cu alloys were investigated using optical metallographic microscopy (OM), X-ray diffraction (XRD) analysis, an ETM105D electronic universa...

  • Article
  • Open Access
6 Citations
2,211 Views
14 Pages

14 June 2023

In this paper, we studied the effect of the Cr/Mn ratio on the microstructure, crystal structure and hydrogen absorption properties of the quaternary alloys of compositions Ti30V60Mn(10−x)Crx (x = 0, 3.3, 6.6 and 10) + 4 wt.% Zr. The addition o...

  • Article
  • Open Access
11 Citations
3,844 Views
19 Pages

Leaching of Waste Pharmaceutical Blister Package Aluminium in Sulphuric Acid Media

  • Sugam Shukla,
  • Alexander Chernyaev,
  • Petteri Halli,
  • Jari Aromaa and
  • Mari Lundström

14 June 2023

In this study, the leaching behaviour of aluminium from waste pharmaceutical blister packages (WPBs) is investigated in sulphuric acid media to build future strategies for aluminium recycling from this non-recycled waste fraction. The results suggest...

  • Article
  • Open Access
10 Citations
5,911 Views
15 Pages

Understanding the Fatigue Notch Sensitivity of High-Strength Steels through Fracture Toughness

  • Sergi Parareda,
  • David Frómeta,
  • Daniel Casellas,
  • Henrik Sieurin and
  • Antonio Mateo

14 June 2023

This study presents an innovative approach for selecting high-strength materials for fatigue dimensioning parts, considering both fracture toughness and fatigue performance. Warm and hot forming processes enable the construction of high-strength part...

  • Article
  • Open Access
5 Citations
2,381 Views
15 Pages

Optimization of a Certain Type of Aero-Engine Three-Tooth Mortise and Tenon Joint Structure against Fretting Fatigue

  • Zhengming Qian,
  • Dong Mi,
  • Benlin Cheng,
  • Lijun Deng,
  • Shaomeng Li,
  • Hongjian Zhang and
  • Haitao Cui

13 June 2023

In turbine tenon joint structures, fretting fatigue is common and can have detrimental effects on the components. To increase the fretting fatigue life, the design of tenon joint structures must be optimized. A parametric model of the three-tooth mor...

  • Article
  • Open Access
5 Citations
1,952 Views
20 Pages

13 June 2023

Marine structures are frequently subjected to repeated-impact loadings during navigation and operation. The structural damage accumulates, resulting in structural failures and even serious accidents. Experiments were performed using an INSTRON drop t...

  • Feature Paper
  • Article
  • Open Access
10 Citations
2,615 Views
20 Pages

Confirming Debonding of Non-Metallic Inclusions as an Important Factor in Damage Initiation in Bearing Steel

  • Ksenija Nikolic,
  • Jelle De Wispelaere,
  • Gopalakrishnan Ravi,
  • Stijn Hertelé,
  • Tom Depover,
  • Kim Verbeken and
  • Roumen H. Petrov

13 June 2023

Damage in bearings is closely associated with the presence of microstructural alterations, known as white etching areas (WEAs) and white etching cracks (WECs). One of the main reasons for the creation of these microstructural alterations is the prese...

  • Article
  • Open Access
1,863 Views
12 Pages

13 June 2023

The importance of both recycling and additive manufacturing (AM) is increasing; however, there has been a limited focus on the development of AM alloys that are compatible in terms of recyclability with the larger scrap loops of wrought 5xxx, 6xxx an...

  • Article
  • Open Access
17 Citations
5,230 Views
14 Pages

Effects of Ammonium Salts on Rare Earth Leaching Process of Weathered Crust Elution-Deposited Rare Earth Ores

  • Zhenyue Zhang,
  • Changyu Zhou,
  • Wendou Chen,
  • Fei Long,
  • Zhuo Chen and
  • Ru’an Chi

13 June 2023

In order to reveal the influence of ammonium salts on the rare earth leaching process of weathered crust elution-deposited rare earth ores, ammonium acetate, ammonium chloride, and ammonium sulfate were used as leaching agents. The effects of the lea...

  • Article
  • Open Access
8 Citations
4,433 Views
16 Pages

Precipitation Hardening of the Electrical Conductor Aluminum Alloy 6201

  • Alyaqadhan Allamki,
  • Majid Al-Maharbi,
  • Sayyad Zahid Qamar and
  • Farooq Al-Jahwari

13 June 2023

Aluminum alloy 6201 is a wrought, heat-treatable alloy, which is used in electricity transmission and distribution lines. The alloy is processed in a commercial continuous casting and rolling system, which includes a series of in-line thermomechanica...

  • Article
  • Open Access
7 Citations
2,866 Views
19 Pages

13 June 2023

In our previous works, the effects of forging and heat treatment variables on microstructure evolution and mechanical properties have been studied for an ingot-metallurgy Re-bearing nickel base superalloy. To overcome the issues associated with the p...

  • Article
  • Open Access
9 Citations
2,736 Views
14 Pages

Optimization Study of Annular Wear-Resistant Layer Structure for Blast Furnace Tuyere

  • Wentao Zhu,
  • Jianliang Zhang,
  • Yanbing Zong,
  • Lei Zhang,
  • Yanxiang Liu,
  • Lifeng Yan and
  • Kexin Jiao

13 June 2023

A new tuyere small sleeve coating structure that balances the high thermal conductivity of the copper substrate with the high wear resistance of the protective layer was developed in this paper. This structure can achieve a low-carbon blast furnace b...

  • Article
  • Open Access
26 Citations
5,459 Views
18 Pages

12 June 2023

Direct Laser Metal Deposition (DLMD) is a state-of-the-art manufacturing technology used to fabricate 316L stainless steel/Inconel 625 functionally graded material (FGMs) in this research. For the practical application of these materials in the indus...

  • Article
  • Open Access
1 Citations
1,905 Views
13 Pages

Experimental and Numerical Investigation on the Square Hole Hydro-Piercing Process

  • Lei Sun,
  • Xiaofeng Wang,
  • Qingfeng Wang,
  • Zhigang Fan,
  • Chen Ling,
  • Xiehan Liu and
  • Guannan Chu

12 June 2023

The hydro-piercing process is an emerging approach to the direct punching of holes on complex hollow components. During tube hydro-piercing, the deformation in the region adjacent to the pierced hole may range from having a substantially flat form to...

  • Article
  • Open Access
4 Citations
3,248 Views
15 Pages

12 June 2023

In this paper, the creep deformation behavior, microstructure evolution, and damage mechanism of Super304H oxide dispersion strengthened (ODS) steel have been systematically investigated at 650 °C. The creep behavior of the ODS steel could be und...

  • Article
  • Open Access
10 Citations
4,555 Views
23 Pages

Defect Recognition in High-Pressure Die-Casting Parts Using Neural Networks and Transfer Learning

  • Georgia Andriosopoulou,
  • Andreas Mastakouris,
  • Dimosthenis Masouros,
  • Panorios Benardos,
  • George-Christopher Vosniakos and
  • Dimitrios Soudris

12 June 2023

The quality control of discretely manufactured parts typically involves defect recognition activities, which are time-consuming, repetitive tasks that must be performed by highly trained and/or experienced personnel. However, in the context of the fo...

  • Editorial
  • Open Access
2 Citations
2,846 Views
4 Pages

12 June 2023

Studying innovative and sustainable technologies for the recovery and reuse of raw materials (RMs) from primary and secondary resources is fundamental for economic and industrial development in compliance with environmental protection and in the cont...

  • Communication
  • Open Access
5 Citations
3,163 Views
12 Pages

Study of an Impact Mill-Based Mechanical Method for NdFeB Magnet Recycling

  • Emir Pošković,
  • Fausto Franchini,
  • Marta Ceroni,
  • Claudia Innocenti,
  • Luca Ferraris,
  • Claudio Sangregorio,
  • Andrea Caneschi and
  • Marco Actis Grande

12 June 2023

Nowadays, the circular economy is gaining more and more attention in sectors where the raw material supply is critical for both cost and geo-political reasons. Moreover, the environmental impact issue calls for recycling. From this perspective, the r...

  • Article
  • Open Access
3 Citations
2,173 Views
14 Pages

12 June 2023

In this study, the formation mechanism of sliver defects in C-shaped 2D grain selectors during investment casting of single-crystal superalloy was investigated by analyzing the effects of the C-shaped 2D grain selectors on the solidification behavior...

  • Article
  • Open Access
13 Citations
5,541 Views
17 Pages

11 June 2023

Copper alloys interact with air pollutants to form corrosion products and, consequently, a patina on outdoor bronze sculptures. In this study, corrosion experiments were conducted to clarify the corrosion behaviors of artificial sulfide patina in an...

  • Article
  • Open Access
4,181 Views
17 Pages

10 June 2023

Local post-weld heat treatment is used to reduce welding residual stresses. The existing standards have great differences in the selection of the width of the heated band, and the heating width, as an important control parameter of the local heat tre...

  • Communication
  • Open Access
9 Citations
1,987 Views
9 Pages

Effect of Severe Torsion Deformation on Structure and Properties of Titanium–Nickel Shape Memory Alloy

  • Victor Komarov,
  • Roman Karelin,
  • Vladimir Cherkasov,
  • Vladimir Yusupov,
  • Grzegorz Korpala,
  • Rudolf Kawalla,
  • Ulrich Prahl and
  • Sergey Prokoshkin

10 June 2023

In the present work, the possibility of applying severe torsion deformation (STD) to a bulk near-equiatomic NiTi shape memory alloy in order to accumulate super-high strain and improve mechanical and functional properties was studied. STD was perform...

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Metals - ISSN 2075-4701