Editor’s Choice Articles

Editor’s Choice articles are based on recommendations by the scientific editors of MDPI journals from around the world. Editors select a small number of articles recently published in the journal that they believe will be particularly interesting to readers, or important in the respective research area. The aim is to provide a snapshot of some of the most exciting work published in the various research areas of the journal.

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16 pages, 2320 KiB  
Article
Pseudo-Planar Organic Heterojunctions by Sequential Printing of Quasi-Miscible Inks
by Ana-Gianina Gereanu, Camillo Sartorio, Aurelio Bonasera, Giuliana Giuliano, Sebastiano Cataldo, Michelangelo Scopelliti, Giuseppe Arrabito and Bruno Pignataro
Coatings 2021, 11(5), 586; https://doi.org/10.3390/coatings11050586 - 17 May 2021
Cited by 5 | Viewed by 3200
Abstract
This work deals with the interfacial mixing mechanism of picoliter (pL)-scale droplets produced by sequential inkjet printing of organic-based inks onto ITO/PET surfaces at a moderately high Weber number (~101). Differently from solution dispensing processes at a high Bond number such [...] Read more.
This work deals with the interfacial mixing mechanism of picoliter (pL)-scale droplets produced by sequential inkjet printing of organic-based inks onto ITO/PET surfaces at a moderately high Weber number (~101). Differently from solution dispensing processes at a high Bond number such as spin coating, the deposition by inkjet printing is strictly controlled by droplet velocity, ink viscosity, and surface tension. In particular, this study considers the interfacial mixing of droplets containing the most investigated donor/acceptor couple for organic solar cells, i.e., poly(3-hexylthiophene) (P3HT) and (6,6)-phenyl-C61-butyric acid methyl ester (PCBM), showing how low-viscosity and low-surface energy inks can be leveraged for the fabrication of an interface suitable for a pseudo-planar heterojunction (pseudo-PHJ) organic solar cell (OSC) that is a convenient alternative to a bulk heterojunction (BHJ) OSC. The resulting thin-film morphology and molecular organization at the P3HT/PCBM interface are investigated, highlighting the roles of dissolution-driven molecular recirculation. This report represents a first step toward the sequential inkjet printing fabrication of pseudo-PHJ OSCs at low consumption of solvents/chemicals. Full article
(This article belongs to the Special Issue Application of Graphene and Two-Dimensional Materials in Thin Films)
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15 pages, 2753 KiB  
Article
Impact of Water-Repellent Products on the Moisture Transport Properties and Mould Susceptibility of External Thermal Insulation Composite Systems
by Renata Roncon, Giovanni Borsoi, João L. Parracha, Inês Flores-Colen, Rosário Veiga and Lina Nunes
Coatings 2021, 11(5), 554; https://doi.org/10.3390/coatings11050554 - 8 May 2021
Cited by 13 | Viewed by 3419
Abstract
External Thermal Insulation Composite Systems (ETICS) are constructive solutions widely used to increase the thermal insulation in new and retrofitted buildings. However, these systems can present several anomalies due to their constant exposure to weathering agents and anthropic factors. Water is generally the [...] Read more.
External Thermal Insulation Composite Systems (ETICS) are constructive solutions widely used to increase the thermal insulation in new and retrofitted buildings. However, these systems can present several anomalies due to their constant exposure to weathering agents and anthropic factors. Water is generally the major cause of degradation. Thus, the application of water-repellent products can minimize the appearance of anomalies and increase the durability of the systems. In this paper, acrylic-based and siloxane-based hydrophobic products were applied to ETICS, with the aim of assessing the compatibility, effectiveness, and durability of these products. The moisture transport properties and mould susceptibility were assessed through laboratory tests on untreated and treated specimens. The durability of the hydrophobic treatments was also evaluated through artificial aging tests (heat-cold and freeze-thaw cycles). Results show that the protection products generally decreased water absorption, slightly decreased the drying rate, and presented adequate water vapor permeability. After aging, the products still had reasonable effectiveness and, with one exception, improved the water vapor diffusion of the systems. Additionally, ETICS underwent an alteration in the finishing coat (possible modification of the porosity) due to the aging cycles. No clear linear correlation was found between the contact angle values and water absorption results, evidencing the influence of other factors related to the composition of the water-repellent products. Full article
(This article belongs to the Special Issue Advanced Coatings for Buildings - Challenges and Opportunities)
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15 pages, 6030 KiB  
Article
Hydrogen and Deuterium Incorporation in ZnO Films Grown by Atomic Layer Deposition
by Sami Kinnunen, Manu Lahtinen, Kai Arstila and Timo Sajavaara
Coatings 2021, 11(5), 542; https://doi.org/10.3390/coatings11050542 - 3 May 2021
Cited by 5 | Viewed by 6918
Abstract
Zinc oxide (ZnO) thin films were grown by atomic layer deposition using diethylzinc (DEZ) and water. In addition to depositions with normal water, heavy water (2H2O) was used in order to study the reaction mechanisms and the hydrogen incorporation [...] Read more.
Zinc oxide (ZnO) thin films were grown by atomic layer deposition using diethylzinc (DEZ) and water. In addition to depositions with normal water, heavy water (2H2O) was used in order to study the reaction mechanisms and the hydrogen incorporation at different deposition temperatures from 30 to 200 °C. The total hydrogen concentration in the films was found to increase as the deposition temperature decreased. When the deposition temperature decreased close to room temperature, the main source of impurity in hydrogen changed from 1H to 2H. A sufficiently long purging time changed the main hydrogen isotope incorporated in the film back to 1H. A multiple short pulse scheme was used to study the transient steric hindrance. In addition, the effect of the storage of the samples in ambient conditions was studied. During the storage, the deuterium concentration decreased while the hydrogen concentration increased an equal amount, indicating that there was an isotope exchange reaction with ambient H2 and/or H2O. Full article
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27 pages, 8793 KiB  
Article
Development of DLC-Coated Solid SiAlON/TiN Ceramic End Mills for Nickel Alloy Machining: Problems and Prospects
by Sergey N. Grigoriev, Marina A. Volosova, Sergey V. Fedorov, Anna A. Okunkova, Petr M. Pivkin, Pavel Y. Peretyagin and Artem Ershov
Coatings 2021, 11(5), 532; https://doi.org/10.3390/coatings11050532 - 29 Apr 2021
Cited by 55 | Viewed by 5629
Abstract
The study is devoted to the development and testing of technological principles for the manufacture of solid end mills from ceramics based on a powder composition of α-SiAlON, β-SiAlON, and TiN additives, including spark plasma sintering powder composition, diamond sharpening of sintered ceramic [...] Read more.
The study is devoted to the development and testing of technological principles for the manufacture of solid end mills from ceramics based on a powder composition of α-SiAlON, β-SiAlON, and TiN additives, including spark plasma sintering powder composition, diamond sharpening of sintered ceramic blanks for shaping the cutting part of mills and deposition of anti-friction Si-containing diamond-like carbon (DLC) coatings in the final stage. A rational relationship between the components of the powder composition at spark plasma sintering was established. The influence of optimum temperature, which is the most critical sintering parameter, on ceramic samples’ basic physical and mechanical properties was investigated. DLC coatings’ role in changing the surface properties of ceramics based on SiAlON, such as microrelief, friction coefficient, et cetera, was studied. A comparative analysis of the efficiency of two tool options, such as developed samples of experimental mills made of SiAlON/TiN and commercial samples ceramic mills based on SiAlON, doped with stabilizing additives containing Yb when processing nickel alloys (NiCr20TiAl alloy was used as an example). DLC coatings’ contribution to the quantitative indicators of the durability of ceramic mills and the surface quality of machined products made of nickel alloy is shown. Full article
(This article belongs to the Special Issue Technologies of Coatings and Surface Hardening for Tool Industry)
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22 pages, 2819 KiB  
Review
Curcumin: Modern Applications for a Versatile Additive
by Florentina Monica Raduly, Valentin Raditoiu, Alina Raditoiu and Violeta Purcar
Coatings 2021, 11(5), 519; https://doi.org/10.3390/coatings11050519 - 28 Apr 2021
Cited by 30 | Viewed by 5458
Abstract
The recent development of several methods for extracting curcumin from the root of the plant Curcuma longa has led to intensified research on the properties of curcumin and its fields of application. Following the studies and the accreditation of curcumin as a natural [...] Read more.
The recent development of several methods for extracting curcumin from the root of the plant Curcuma longa has led to intensified research on the properties of curcumin and its fields of application. Following the studies and the accreditation of curcumin as a natural compound with antifungal, antiviral, and antibacterial properties, new fields of application have been developed in two main directions—food and medical, respectively. This review paper aims to synthesize the fields of application of curcumin as an additive for the prevention of spoilage, safety, and quality of food. Simultaneously, it aims to present curcumin as an additive in products for the prevention of bacterial infections and health care. In both cases, the types of curcumin formulations in the form of (nano)emulsions, (nano)particles, or (nano)composites are presented, depending on the field and conditions of exploitation or their properties to be used. The diversity of composite materials that can be designed, depending on the purpose of use, leaves open the field of research on the conditioning of curcumin. Various biomaterials active from the antibacterial and antibiofilm point of view can be intuited in which curcumin acts as an additive that potentiates the activities of other compounds or has a synergistic activity with them. Full article
(This article belongs to the Special Issue Natural Materials in Functional Coatings)
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15 pages, 14616 KiB  
Article
Thermal Atomic Layer Deposition of Yttrium Oxide Films and Their Properties in Anticorrosion and Water Repellent Coating Applications
by Christian Dussarrat, Nicolas Blasco, Wontae Noh, Jooho Lee, Jamie Greer, Takashi Teramoto, Sunao Kamimura, Nicolas Gosset and Takashi Ono
Coatings 2021, 11(5), 497; https://doi.org/10.3390/coatings11050497 - 23 Apr 2021
Cited by 5 | Viewed by 4970
Abstract
The thermal atomic layer deposition (ThALD) of yttrium oxide (Y2O3) was developed using the newly designed, liquid precursor, Y(EtCp)2(iPr2-amd), as the yttrium source in combination with different oxygen sources, such as ozone, water [...] Read more.
The thermal atomic layer deposition (ThALD) of yttrium oxide (Y2O3) was developed using the newly designed, liquid precursor, Y(EtCp)2(iPr2-amd), as the yttrium source in combination with different oxygen sources, such as ozone, water and even molecular oxygen. Saturation was observed for the growth of the Y2O3 films within an ALD window of 300 to 450 °C and a growth per cycle (GPC) up to 1.1 Å. The resulting Y2O3 films possess a smooth and crystalline structure, while avoiding any carbon and nitrogen contamination, as observed by X-ray photoelectron spectroscopy (XPS). The films showed strong resistance to fluorine-containing plasma, outperforming other resistant materials, such as silicon oxide, silicon nitride and alumina. Interestingly, the hydrophilic character exhibited by the film could be switched to hydrophobic after exposure to air, with water contact angles exceeding 90°. After annealing under N2 flow at 600 °C for 4 min, the hydrophobicity was lost, but proved recoverable after prolonged air exposure or intentional hydrocarbon exposure. The origin of these changes in hydrophobicity was examined. Full article
(This article belongs to the Special Issue Thin and Thick Films: Deposition, Characterization and Applications)
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16 pages, 5413 KiB  
Article
High Transmittance Superhydrophobic Coatings with Durable Self-Cleaning Properties
by Michele Ferrari, Paolo Piccardo, Justine Vernet and Francesca Cirisano
Coatings 2021, 11(5), 493; https://doi.org/10.3390/coatings11050493 - 22 Apr 2021
Cited by 13 | Viewed by 3758
Abstract
One of the most important factors determining a significant reduction in optical devices’ efficiency is the accumulation of soiling substances such as dust, which, especially in solar power plants, implies higher costs and materials ageing. The use of superhydrophobic (SH) coatings, water contact [...] Read more.
One of the most important factors determining a significant reduction in optical devices’ efficiency is the accumulation of soiling substances such as dust, which, especially in solar power plants, implies higher costs and materials ageing. The use of superhydrophobic (SH) coatings, water contact angle (CA) greater than 150°, represents a suitable solution to improve the self-cleaning action while at the same time providing high transmittance for energy conversion. A mixed organic–inorganic SH coating with surface roughness below 100 nm was prepared by an easily scalable spray method and employed, allowing us to modulate the covered area and transparency. The coating has been also investigated while simulating pollution agents like acid rain, harsh environments, and the impact of continuous water droplets and dust particles with different physicochemical properties. The spray coating method allows us to obtain a modulated SH and self-cleaning surface showing CA > 170°, high transmittance in UV-Vis range and the ability to completely restore its initial properties in terms of wettability and transmittance after durability and soiling tests. Full article
(This article belongs to the Section Functional Polymer Coatings and Films)
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32 pages, 6627 KiB  
Review
Passive Layers and Corrosion Resistance of Biomedical Ti-6Al-4V and β-Ti Alloys
by Patrizia Bocchetta, Liang-Yu Chen, Juliana Dias Corpa Tardelli, Andréa Cândido dos Reis, Facundo Almeraya-Calderón and Paola Leo
Coatings 2021, 11(5), 487; https://doi.org/10.3390/coatings11050487 - 21 Apr 2021
Cited by 120 | Viewed by 10771
Abstract
The high specific strength, good corrosion resistance, and great biocompatibility make titanium and its alloys the ideal materials for biomedical metallic implants. Ti-6Al-4V alloy is the most employed in practical biomedical applications because of the excellent combination of strength, fracture toughness, and corrosion [...] Read more.
The high specific strength, good corrosion resistance, and great biocompatibility make titanium and its alloys the ideal materials for biomedical metallic implants. Ti-6Al-4V alloy is the most employed in practical biomedical applications because of the excellent combination of strength, fracture toughness, and corrosion resistance. However, recent studies have demonstrated some limits in biocompatibility due to the presence of toxic Al and V. Consequently, scientific literature has reported novel biomedical β-Ti alloys containing biocompatible β-stabilizers (such as Mo, Ta, and Zr) studying the possibility to obtain similar performances to the Ti-6Al-4V alloys. The aim of this review is to highlight the corrosion resistance of the passive layers on biomedical Ti-6Al-4V and β-type Ti alloys in the human body environment by reviewing relevant literature research contributions. The discussion is focused on all those factors that influence the performance of the passive layer at the surface of the alloy subjected to electrochemical corrosion, among which the alloy composition, the method selected to grow the oxide coating, and the physicochemical conditions of the body fluid are the most significant. Full article
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32 pages, 535 KiB  
Review
Enhancing Lithium Manganese Oxide Electrochemical Behavior by Doping and Surface Modifications
by Alexandru-Horaţiu Marincaş and Petru Ilea
Coatings 2021, 11(4), 456; https://doi.org/10.3390/coatings11040456 - 15 Apr 2021
Cited by 17 | Viewed by 5601
Abstract
Lithium manganese oxide is regarded as a capable cathode material for lithium-ion batteries, but it suffers from relative low conductivity, manganese dissolution in electrolyte and structural distortion from cubic to tetragonal during elevated temperature tests. This review covers a comprehensive study about the [...] Read more.
Lithium manganese oxide is regarded as a capable cathode material for lithium-ion batteries, but it suffers from relative low conductivity, manganese dissolution in electrolyte and structural distortion from cubic to tetragonal during elevated temperature tests. This review covers a comprehensive study about the main directions taken into consideration to supress the drawbacks of lithium manganese oxide: structure doping and surface modification by coating. Regarding the doping of LiMn2O4, several perspectives are studied, which include doping with single or multiple cations, only anions and combined doping with cations and anions. Surface modification approach consists in coating with different materials like carbonaceous compounds, oxides, phosphates and solid electrolyte solutions. The modified lithium manganese oxide performs better than pristine samples, showing improved cyclability, better behaviour at high discharge c-rates and elevated temperate and improves lithium ions diffusion coefficient. Full article
(This article belongs to the Special Issue Electrodeposition of Thin Films for Energy Applications)
13 pages, 2972 KiB  
Article
Synthesis and Properties of p-Si/n-Cd1−xAgxO Heterostructure for Transparent Photodiode Devices
by Mannarsamy Anitha, Karuppiah Deva Arun Kumar, Paolo Mele, Nagarajan Anitha, Karunamoorthy Saravanakumar, Mahmoud Ahmed Sayed, Atif Mossad Ali and Lourdusamy Amalraj
Coatings 2021, 11(4), 425; https://doi.org/10.3390/coatings11040425 - 7 Apr 2021
Cited by 8 | Viewed by 2880
Abstract
We developed silver-doped Cd1xAgxO thin films (where x = 0, 0.01, 0.02, 0.03 and 0.04) on amorphous glass substrate by an automated nebulizer spray pyrolysis set-up. The XRD patterns show rock salt cubic crystal structures, and the [...] Read more.
We developed silver-doped Cd1xAgxO thin films (where x = 0, 0.01, 0.02, 0.03 and 0.04) on amorphous glass substrate by an automated nebulizer spray pyrolysis set-up. The XRD patterns show rock salt cubic crystal structures, and the crystallite sizes vary with respect to Ag doping concentrations. SEM images exhibited a uniform distribution of grains with the addition of Ag; this feature could support the enhancement of electron mobility. The transmittance spectra reveal that all films show high transmittance in the visible region with the observed bandgap of about 2.40 eV. The room temperature photoluminescence (PL) studies show the increase of near-band-edge (NBE) emission of the films prepared by different Ag doping levels, resulting in respective decreases in the bandgaps. The photodiode performance was analyzed for the fabricated p-Si/n-Cd1xAgxO devices. The responsivity, external quantum efficiency and detectivity of the prepared p-Si/n-Cd1xAgxO device were investigated. The repeatability of the optimum (3 at.% Ag) photodiode was also studied. The present investigation suggests that Cd1xAgxO thin films are the potential candidates for various industrial and photodetector applications. Full article
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23 pages, 1534 KiB  
Review
Natural Ingredients in Functional Coatings—Recent Advances and Future Challenges
by Radu Claudiu Fierascu, Irina Fierascu and Irina Elena Chican
Coatings 2021, 11(4), 429; https://doi.org/10.3390/coatings11040429 - 7 Apr 2021
Cited by 5 | Viewed by 3949
Abstract
In recent decades, coating materials have gained researchers’ interest, finding applications in different areas such as antimicrobial coatings for biomedical applications, coatings for increasing the shelf-life of commercial products, or coatings for the conservation of cultural heritage artifacts. The use of new types [...] Read more.
In recent decades, coating materials have gained researchers’ interest, finding applications in different areas such as antimicrobial coatings for biomedical applications, coatings for increasing the shelf-life of commercial products, or coatings for the conservation of cultural heritage artifacts. The use of new types of coating materials based on natural ingredients can lead to the removal of harmful chemicals and contribute to the development of materials having different and promising properties. New challenges can appear both in the production process, as well as in the case of final application, when coating materials must be applied on various supports. The present review paper aims to be a critical discussion regarding the possibility of using natural ingredients as functional coatings, and to prove that the same material can be used in different fields, from the biomedical to environmental, or from cultural heritage protection to the food and cosmetic industries. The paper is based on the newest published studies, and its main goal is to be an inspiration source for researchers, in order to create more functional and applicable composite coatings in specific fields. Full article
(This article belongs to the Special Issue Natural Materials in Functional Coatings)
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19 pages, 4826 KiB  
Article
Surface Chemistry, Crystal Structure, Size and Topography Role in the Albumin Adsorption Process on TiO2 Anatase Crystallographic Faces and Its 3D-Nanocrystal: A Molecular Dynamics Study
by Giuseppina Raffaini
Coatings 2021, 11(4), 420; https://doi.org/10.3390/coatings11040420 - 4 Apr 2021
Cited by 10 | Viewed by 4414
Abstract
TiO2 is widely used in biomaterial implants. The topography, chemical and structural properties of titania surfaces are an important aspect to study. The size of TiO2 nanoparticles synthetized by sol–gel method can influence the responses in the biological environment, and by [...] Read more.
TiO2 is widely used in biomaterial implants. The topography, chemical and structural properties of titania surfaces are an important aspect to study. The size of TiO2 nanoparticles synthetized by sol–gel method can influence the responses in the biological environment, and by using appropriate heat treatments different contents of different polymorphs can be formed. Protein adsorption is a crucial step for the biological responses, involving, in particular, albumin, the most abundant blood protein. In this theoretical work, using molecular mechanics and molecular dynamics methods, the adsorption process of an albumin subdomain is reported both onto specific different crystallographic faces of TiO2 anatase and also on its ideal three-dimensional nanosized crystal, using the simulation protocol proposed in my previous theoretical studies about the adsorption process on hydrophobic ordered graphene-like or hydrophilic amorphous polymeric surfaces. The different surface chemistry of anatase crystalline faces and the nanocrystal topography influence the adsorption process, in particular the interaction strength and protein fragment conformation, then its biological activity. This theoretical study can be a useful tool to better understand how the surface chemistry, crystal structure, size and topography play a key role in protein adsorption process onto anatase surface so widely used as biomaterial. Full article
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18 pages, 33167 KiB  
Article
Improving the Protective Properties of Shellac-Based Varnishes by Functionalized Nanoparticles
by Maduka L. Weththimuni, Chiara Milanese, Maurizio Licchelli and Marco Malagodi
Coatings 2021, 11(4), 419; https://doi.org/10.3390/coatings11040419 - 4 Apr 2021
Cited by 19 | Viewed by 3866
Abstract
Shellac is a natural varnish still known as one of the most elegant finishes for furniture and musical instruments, and currently used for restoration and refinishing of wooden antiques. However, it displays some limitations such as (i) sensitivity to alcoholic solvents (ii) softness [...] Read more.
Shellac is a natural varnish still known as one of the most elegant finishes for furniture and musical instruments, and currently used for restoration and refinishing of wooden antiques. However, it displays some limitations such as (i) sensitivity to alcoholic solvents (ii) softness of the coating, and (iii) considerable weathering due to photo- and bio-degradation. Hence, the main aim of this study was to improve the properties of shellac-based finish by introducing functionalized nanoparticles. Two inorganic nano-sized materials were considered: ZnO that was expected to reduce photo- and bio-degradation problems, and ZrO2 that was expected to improve the hardness of the varnish. Nanoparticles were synthesized and treated with a bifunctional silane coupling agent. Both plain and functionalized nanoparticles were extensively characterized using different experimental techniques. Functionalized nanoparticles were grafted on shellac through a reaction involving the epoxy-rings introduced on their surface. The resulting modified varnishes were applied on maple wood specimens according to traditional procedures. Different instrumental techniques and testing methods were used to characterize both nano-sized materials and the corresponding nanocomposites, as well as to evaluate the performance of the new coatings. The investigated composite materials display the same aesthetic appearance as plain shellac, while some other properties were improved. In particular, both nanocomposites are distinctly less soluble in alcohols than plain shellac and display antifungal properties. Moreover, coating containing functionalized ZnO nanoparticles displays photo-protection behavior, while shellac modified with ZrO2 nanoparticles exhibits a higher hardness when compared to the traditional varnish. Full article
(This article belongs to the Special Issue Advanced Coatings for Cultural Heritage Preservation)
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19 pages, 9272 KiB  
Article
Diffusion Aluminide Coatings for Hot Corrosion and Oxidation Protection of Nickel-Based Superalloys: Effect of Fluoride-Based Activator Salts
by Virgilio Genova, Laura Paglia, Giovanni Pulci, Cecilia Bartuli and Francesco Marra
Coatings 2021, 11(4), 412; https://doi.org/10.3390/coatings11040412 - 1 Apr 2021
Cited by 15 | Viewed by 4502
Abstract
The influence of two different fluoride-based activator salts (NH4F and AlF3) was studied for diffusion aluminide coatings obtained via pack cementation on a Ni-based superalloy (René 108DS). The resistance to oxidation and hot corrosion was assessed as a function [...] Read more.
The influence of two different fluoride-based activator salts (NH4F and AlF3) was studied for diffusion aluminide coatings obtained via pack cementation on a Ni-based superalloy (René 108DS). The resistance to oxidation and hot corrosion was assessed as a function of the concentration of activator salts used during the synthesis process by means of pack cementation. Two different concentrations were selected for activator salts (respecting the equimolarity of fluoride in the synthesis) and the obtained diffusion coatings were compared in terms of morphology, thickness and composition, as well as in terms of microstructural evolution after high temperature exposure. Isothermal oxidation tests were conducted at 1050 °C in air for 100 h in a tubular furnace. The oxidation kinetics were evaluated by measuring the weight variation with exposure time. The microstructural evolution induced by the high temperature exposure was investigated by SEM microscopy, EDS analysis and X-ray diffraction. Results showed that the coatings obtained with AlF3 activator salt are thicker than those obtained using NH4F as a consequence of different growth mechanism during pack-cementation. Despite this evidence, it was found that the NH4F coatings show a better oxidation resistance, both in terms of total mass gain and of quality of the microstructure of the thermally grown oxide. On the other hand, coatings produced with high concentration of AlF3 exhibited a better resistance in hot corrosion conditions, showing negligible mass variations after 200 h of high temperature exposure to aggressive NaCl and Na2SO4 salts. Full article
(This article belongs to the Section Corrosion, Wear and Erosion)
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42 pages, 9689 KiB  
Review
Extrusion-Based 3D Printing Applications of PLA Composites: A Review
by Eda Hazal Tümer and Husnu Yildirim Erbil
Coatings 2021, 11(4), 390; https://doi.org/10.3390/coatings11040390 - 29 Mar 2021
Cited by 136 | Viewed by 19859
Abstract
Polylactic acid (PLA) is the most widely used raw material in extrusion-based three-dimensional (3D) printing (fused deposition modeling, FDM approach) in many areas since it is biodegradable and environmentally friendly, however its utilization is limited due to some of its disadvantages such as [...] Read more.
Polylactic acid (PLA) is the most widely used raw material in extrusion-based three-dimensional (3D) printing (fused deposition modeling, FDM approach) in many areas since it is biodegradable and environmentally friendly, however its utilization is limited due to some of its disadvantages such as mechanical weakness, water solubility rate, etc. FDM is a simple and more cost-effective fabrication process compared to other 3D printing techniques. Unfortunately, there are deficiencies of the FDM approach, such as mechanical weakness of the FDM parts compared to the parts produced by the conventional injection and compression molding methods. Preparation of PLA composites with suitable additives is the most useful technique to improve the properties of the 3D-printed PLA parts obtained by the FDM method. In the last decade, newly developed PLA composites find large usage areas both in academic and industrial circles. This review focuses on the chemistry and properties of pure PLA and also the preparation methods of the PLA composites which will be used as a raw material in 3D printers. The main drawbacks of the pure PLA filaments and the necessity for the preparation of PLA composites which will be employed in the FDM-based 3D printing applications is also discussed in the first part. The current methods to obtain PLA composites as raw materials to be used as filaments in the extrusion-based 3D printing are given in the second part. The applications of the novel PLA composites by utilizing the FDM-based 3D printing technology in the fields of biomedical, tissue engineering, human bone repair, antibacterial, bioprinting, electrical conductivity, electromagnetic, sensor, battery, automotive, aviation, four-dimensional (4D) printing, smart textile, environmental, and luminescence applications are presented and critically discussed in the third part of this review. Full article
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23 pages, 3256 KiB  
Review
Migration of Silver and Copper Nanoparticles from Food Coating
by Hamed Ahari and Leila Khoshboui Lahijani
Coatings 2021, 11(4), 380; https://doi.org/10.3390/coatings11040380 - 26 Mar 2021
Cited by 34 | Viewed by 6371
Abstract
Packaging containing nanoparticles (NPs) can increase the shelf life of products, but the presence of NPs may hazards human life. In this regard, there are reports regarding the side effect and cytotoxicity of nanoparticles. The main aim of this research was to study [...] Read more.
Packaging containing nanoparticles (NPs) can increase the shelf life of products, but the presence of NPs may hazards human life. In this regard, there are reports regarding the side effect and cytotoxicity of nanoparticles. The main aim of this research was to study the migration of silver and copper nanoparticles from the packaging to the food matrix as well as the assessment techniques. The diffusion and migration of nanoparticles can be analyzed by analytical techniques including atomic absorption, inductively coupled plasma mass spectrometry, inductively coupled plasma atomic emission, and inductively coupled plasma optical emission spectroscopy, as well as X-ray diffraction, spectroscopy, migration, and titration. Inductively coupled plasma-based techniques demonstrated the best results. Reports indicated that studies on the migration of Ag/Cu nanoparticles do not agree with each other, but almost all studies agree that the migration of these nanoparticles is higher in acidic environments. There are widespread ambiguities about the mechanism of nanoparticle toxicity, so understanding these nanoparticles and their toxic effects are essential. Nanomaterials that enter the body in a variety of ways can be distributed throughout the body and damage human cells by altering mitochondrial function, producing reactive oxygen, and increasing membrane permeability, leading to toxic effects and chronic disease. Therefore, more research needs to be done on the development of food packaging coatings with consideration given to the main parameters affecting nanoparticles migration. Full article
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12 pages, 3554 KiB  
Article
Improving the Laser Texture Strategy to Get Superhydrophobic Aluminum Alloy Surfaces
by Annalisa Volpe, Sara Covella, Caterina Gaudiuso and Antonio Ancona
Coatings 2021, 11(3), 369; https://doi.org/10.3390/coatings11030369 - 23 Mar 2021
Cited by 28 | Viewed by 3899
Abstract
Changing the wetting properties of surfaces is attracting great interest in many fields, in particular to achieve a surface with a superhydrophobic behavior. Laser machining is an emerging technique to functionalize materials with high precision and flexibility without any chemical treatment. However, when [...] Read more.
Changing the wetting properties of surfaces is attracting great interest in many fields, in particular to achieve a surface with a superhydrophobic behavior. Laser machining is an emerging technique to functionalize materials with high precision and flexibility without any chemical treatment. However, when it is necessary to treat large area surfaces laser-based methods are still too slow to be exploited in industrial productions. In this work, we show that by improving the laser texture strategy it is possible to reduce the laser processing time to produce superhydrophobic aluminum alloy surfaces. Three different surface texture geometries were micromachined; namely, square, circular and triangular lattice grooves. We found that if the spacing between the grooves is narrow, i.e., when the percentage of the textured surface is high, the volume of air trapped inside the micromachined structures plays an important role in the wetting behavior. Meanwhile, when the groove spacing approaches the droplet dimensions, the texture geometry has a preponderant influence. Based on these findings an appropriate choice of the laser texture strategy allowed the fabrication of superhydrophobic aluminum alloy surfaces with a 10% reduction of processing time. Full article
(This article belongs to the Special Issue Laser Surface Engineering)
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15 pages, 1870 KiB  
Article
Environmental Impact of Wood Modification
by Callum Hill, Mark Hughes and Daniel Gudsell
Coatings 2021, 11(3), 366; https://doi.org/10.3390/coatings11030366 - 23 Mar 2021
Cited by 20 | Viewed by 4486
Abstract
The modification of wood involves extra processing over and above what is associated with un-modified material and this will involve an associated environmental impact. There is now a body of information on this due to the presence in the public domain of a [...] Read more.
The modification of wood involves extra processing over and above what is associated with un-modified material and this will involve an associated environmental impact. There is now a body of information on this due to the presence in the public domain of a number of environmental product declarations (EPDs). Using these data, it is possible to determine what the extra impact associated with the modification is. The process of modification results in a life extension of the product, which has implications regarding the storage of sequestered atmospheric carbon in the harvested wood products (HWP) materials’ pool and also extended maintenance cycles (e.g., longer periods between applying coatings). Furthermore, the life extension benefits imparted by wood modification need to be compared with the use of other technologies, such as conventional wood preservatives. This paper analysed the published data from a number of sources (peer-reviewed literature, published EPDs, databases) to compare the impacts associated with different modification technologies. The effect of life extension was examined by modelling the carbon flow dynamics of the HWP pool and determining the effect of different life extension scenarios. Finally, the paper examined the impact of different coating periods, and the extensions thereof, imparted by the use of different modified wood substrates. Full article
(This article belongs to the Special Issue Wood Modification: Characterization, Modelling and Applications)
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15 pages, 8743 KiB  
Article
The Physical Properties of Submicron and Nano-Grained La0.7Sr0.3MnO3 and Nd0.7Sr0.3MnO3 Synthesised by Sol–Gel and Solid-State Reaction Methods
by Lik Nguong Lau, Kean Pah Lim, Amirah Natasha Ishak, Mohd Mustafa Awang Kechik, Soo Kien Chen, Noor Baa’yah Ibrahim, Muralidhar Miryala, Masato Murakami and Abdul Halim Shaari
Coatings 2021, 11(3), 361; https://doi.org/10.3390/coatings11030361 - 22 Mar 2021
Cited by 15 | Viewed by 3306
Abstract
La0.7Sr0.3MnO3 (LSMO) and Nd0.7Sr0.3MnO3 (NSMO) possess excellent colossal magnetoresistance (CMR). However, research work on the neodymium-based system is limited to date. A comparative study between LSMO and NSMO prepared by sol–gel and solid-state [...] Read more.
La0.7Sr0.3MnO3 (LSMO) and Nd0.7Sr0.3MnO3 (NSMO) possess excellent colossal magnetoresistance (CMR). However, research work on the neodymium-based system is limited to date. A comparative study between LSMO and NSMO prepared by sol–gel and solid-state reaction methods was undertaken to assess their structural, microstructural, magnetic, electrical, and magneto-transport properties. X-ray diffraction and structure refinement showed the formation of a single-phase composition. Sol–gel-synthesised NSMO was revealed to be a sample with single crystallite grains and exhibited intriguing magnetic and electrical transport behaviours. Magnetic characterisation highlighted that Curie temperature (TC) decreases with the grain size. Strong suppression of the metal–insulator transition temperature (TMI) was observed and attributed to the magnetically disordered grain surface and distortion of the MnO6 octahedra. The electrical resistivity in the metallic region was fitted with theoretical models, and the conduction mechanism could be explained by the grain/domain boundary, electron–electron, and electron–magnon scattering process. The increase in the scattering process was ascribed to the morphology changes. Enhancement of low-field magnetoresistance (LFMR) was observed in nano-grained samples. The obtained results show that the grain size and its distribution, as well as the crystallite formation, strongly affect the physical properties of hole-doped manganites. Full article
(This article belongs to the Special Issue New Advance in Superconductor and Superconducting Thin Films)
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12 pages, 2983 KiB  
Article
Sputter-Deposited Ag Nanoparticles on Electrospun PCL Scaffolds: Morphology, Wettability and Antibacterial Activity
by Daniele Valerini, Loredana Tammaro, Roberta Vitali, Gloria Guillot and Antonio Rinaldi
Coatings 2021, 11(3), 345; https://doi.org/10.3390/coatings11030345 - 18 Mar 2021
Cited by 22 | Viewed by 3445
Abstract
Porous scaffolds made of biocompatible and environmental-friendly polymer fibers with diameters in the nano/micro range can find applications in a wide variety of sectors, spanning from the biomedical field to textiles and so on. Their development has received a boost in the last [...] Read more.
Porous scaffolds made of biocompatible and environmental-friendly polymer fibers with diameters in the nano/micro range can find applications in a wide variety of sectors, spanning from the biomedical field to textiles and so on. Their development has received a boost in the last decades thanks to advances in the production methods, such as the electrospinning technique. Conferring antimicrobial properties to these fibrous structures is a primary requirement for many of their applications, but the addition of antimicrobial agents by wet methods can present a series of drawbacks. In this work, strong antibacterial action is successfully provided to electrospun polycaprolactone (PCL) scaffolds by silver (Ag) addition through a simple and flexible way, namely the sputtering deposition of silver onto the PCL fibers. SEM-EDS analyses demonstrate that the polymer fibers get coated by Ag nanoparticles without undergoing any alteration of their morphological integrity upon the deposition process. The influence on wettability is evaluated with polar (water) and non-polar (diiodomethane) liquids, evidencing that this coating method allows preserving the hydrophobic character of the PCL polymer. Excellent antibacterial action (reduction > 99.995% in 4 h) is demonstrated against Escherichia coli. The easy fabrication of these PCL-Ag mats can be applicable to the production of biomedical devices, bioremediation and antifouling systems in filtration, personal protective equipment (PPE), food packaging materials, etc. Full article
(This article belongs to the Special Issue Antibacterial Surfaces, Thin Films, and Nanostructured Coatings)
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19 pages, 5846 KiB  
Article
Low-Density Insulation Blocks and Hardboards from Amaranth (Amaranthus cruentus) Stems, a New Perspective for Building Applications
by Philippe Evon, Guyonne de Langalerie, Laurent Labonne, Othmane Merah, Thierry Talou, Stéphane Ballas and Thierry Véronèse
Coatings 2021, 11(3), 349; https://doi.org/10.3390/coatings11030349 - 18 Mar 2021
Cited by 5 | Viewed by 3246
Abstract
Nowadays, amaranth appears as a promising source of squalene of vegetable origin. Amaranth oil is indeed one of the most concentrated vegetable oils in squalene, i.e., up to 6% (w/w). This triterpene is highly appreciated in cosmetology, especially for [...] Read more.
Nowadays, amaranth appears as a promising source of squalene of vegetable origin. Amaranth oil is indeed one of the most concentrated vegetable oils in squalene, i.e., up to 6% (w/w). This triterpene is highly appreciated in cosmetology, especially for the formulation of moisturizing creams. It is almost exclusively extracted from the liver of sharks, causing their overfishing. Thus, providing a squalene of renewable origin is a major challenge for the cosmetic industry. The amaranth plant has thus experienced renewed interest in recent years. In addition to the seeds, a stem is also produced during cultivation. Representing up to 80% (w/w) of the plant aerial part, it is composed of a ligneous fraction, the bark, on its periphery, and a pith in its middle. In this study, a fractionation process was developed to separate bark and pith. These two fractions were then used to produce renewable materials for building applications. On the one hand, the bark was used to produce hardboards, with the deoiled seeds acting as natural binder. Such boards are a viable alternative to commercial wood-based panels. On the other hand, the pith was transformed into cohesive and machinable low-density insulation blocks revealing a low thermal conductivity value. Full article
(This article belongs to the Special Issue Natural Fiber Based Composites)
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13 pages, 4224 KiB  
Article
Polymer-Cement Composites Glazing by Concentrated Solar Energy
by Liana Sanda Baltes, Silvia Patachia, Ozgur Ekincioglu, Hulusi Ozkul, Catalin Croitoru, Corneliu Munteanu, Bogdan Istrate and Mircea Horia Tierean
Coatings 2021, 11(3), 350; https://doi.org/10.3390/coatings11030350 - 18 Mar 2021
Cited by 2 | Viewed by 3160
Abstract
Macro defect free (MDF) cements are polymer-cement composites characterized by high biaxial flexural strength compared to traditional concrete, having as a drawback a low water resistance. Glazing these composite materials with an inorganic enamel containing TiO2 nano-particles has led to a high [...] Read more.
Macro defect free (MDF) cements are polymer-cement composites characterized by high biaxial flexural strength compared to traditional concrete, having as a drawback a low water resistance. Glazing these composite materials with an inorganic enamel containing TiO2 nano-particles has led to a high water-stable material with advanced photocatalytic properties. Classic glazing by thermal treatment of samples, at 1050 °C, requires energy consumption and long-time performing. The purpose of this paper is to test the use of solar radiation as a source of energy in the glazing process. A vertical axis solar furnace has been used, from PROMES-CNRS Solar Laboratory, Font-Romeu Odeillo, France, and it has been observed that a uniform appearance of the glaze coating has been achieved; it shows high scratch resistance, meaning a good hardness and adhesion to the substrate. The obtained film was also characterized by SEM, EDS and XRD, aiming to evidence the coat morphology, the TiO2 distribution and its crystallinity alteration, when compared to the samples obtained by classic thermal treatment. The conclusion of the paper is that using solar radiation in the MDF cement glazing process is a promising approach for obtaining multifunctional materials. Full article
(This article belongs to the Section Plasma Coatings, Surfaces & Interfaces)
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20 pages, 797 KiB  
Article
Antifungal Hydroxypropyl Methylcellulose (HPMC)-Lipid Composite Edible Coatings and Modified Atmosphere Packaging (MAP) to Reduce Postharvest Decay and Improve Storability of ‘Mollar De Elche’ Pomegranates
by Bruno Di Millo, Victoria Martínez-Blay, María B. Pérez-Gago, Maricruz Argente-Sanchis, Amparo Grimal, Elena Baraldi and Lluís Palou
Coatings 2021, 11(3), 308; https://doi.org/10.3390/coatings11030308 - 9 Mar 2021
Cited by 11 | Viewed by 3818
Abstract
Pomegranate exhibits important postharvest quality losses that limit its storage potential, caused mainly by weight loss, chilling injury and fungal diseases. In this work, we evaluated the effect of novel hydroxypropyl methylcellulose (HPMC) edible coatings (ECs) formulated with three different lipids (beeswax (BW), [...] Read more.
Pomegranate exhibits important postharvest quality losses that limit its storage potential, caused mainly by weight loss, chilling injury and fungal diseases. In this work, we evaluated the effect of novel hydroxypropyl methylcellulose (HPMC) edible coatings (ECs) formulated with three different lipids (beeswax (BW), carnauba wax, and glycerol monostearate), as hydrophobic components, and two different GRAS salts (potassium bicarbonate (PBC) and sodium benzoate (SB)), as antifungal ingredients, to control weight loss and natural fungal decay of ‘Mollar de Elche’ pomegranates during storage at 20 °C. Afterwards, selected antifungal ECs and commercial modified atmosphere packaging (MAP) films were assayed alone or in combination to control natural decay and preserve fruit quality of pomegranates stored at 5 °C for 4 months plus 1 week at 20 °C. Results showed that ECs amended with SB reduced pomegranate latent infections caused by Botrytis cinerea and wound diseases caused by Penicillium spp. Moreover, MAP technologies were confirmed as an efficient mean to preserve freshness, prevent fruit shriveling and rind browning, and reduce fungal decay, thus extending storage life of pomegranates. The combination HPMC-BW-SB + MAP was the most promising treatment as it reduced weight loss and decay, without negatively affecting the fruit physicochemical and sensory quality. Full article
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18 pages, 3990 KiB  
Article
Interplay of Hydrophobic Thiol and Polar Epoxy Silicate Groups on Microstructural Development in Low-Alcohol, Crosslinked Sol–Gel Coatings for Corrosion Prevention
by Shegufa Shetranjiwalla, Andrew J. Vreugdenhil and Oliver Strong
Coatings 2021, 11(3), 306; https://doi.org/10.3390/coatings11030306 - 8 Mar 2021
Cited by 6 | Viewed by 2680
Abstract
We have demonstrated that our patented, crosslinked, sol–gel, epoxy–thiol silicates made from the combination of (a) tetraethoxysilane (TEOS, T), 3-glycidoxypropyltrimethoxysilane (GPTMS, G), and the (b) sulfur-containing 3-mercaptopropyltrimethoxysilane (MPTMS, S) with TEOS in a 1:1 stoichiometric ratio form the 1:1 TGST [...] Read more.
We have demonstrated that our patented, crosslinked, sol–gel, epoxy–thiol silicates made from the combination of (a) tetraethoxysilane (TEOS, T), 3-glycidoxypropyltrimethoxysilane (GPTMS, G), and the (b) sulfur-containing 3-mercaptopropyltrimethoxysilane (MPTMS, S) with TEOS in a 1:1 stoichiometric ratio form the 1:1 TGST (crosslinked epoxy and thiol silicates) coating, which can be successfully utilized for the corrosion protection of low-carbon steel. Alcohols that are a by-product of sol–gel reactions influence the network formation, crosslinking density, and formulation stability, are volatile organic contents, and are regulated in the coatings industry. To improve environmental sustainability, a series of low-alcohol (LA) formulations with TG:ST ratios of 3:1 to 1:3 was prepared to investigate the microstructural development and crosslinking reactions emerging from the interplay of the hydrophobic thiol and polar epoxy silicates induced by the low-alcohol environment. The impact on crosslinking density was characterized by Fourier Transform Infrared (FTIR), Raman, XPS, viscosity, and pot-life measurements. Low-alcohol TGST (LA(TGST)) formulations were compared, using the example of 1:1 TGST, to corresponding TGST formulations where alcohols were retained. The reduced impact of LA(TGST) formulations on global warming was quantified. The glossy and scratch-resistant LA(TGST) coatings showed 71% enhanced corrosion protection compared to the non-crosslinked hybrids. Full article
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17 pages, 8482 KiB  
Article
Characterization and Identification of Varnishes on Copper Alloys by Means of UV Imaging and FTIR
by Miriam Truffa Giachet, Julie Schröter and Laura Brambilla
Coatings 2021, 11(3), 298; https://doi.org/10.3390/coatings11030298 - 5 Mar 2021
Cited by 6 | Viewed by 3076
Abstract
The application of varnishes on the surface of metal objects has been a very common practice since antiquity, both for protective and aesthetic purposes. One specific case concerns the use of tinted varnishes on copper alloys in order to mimic gilding. This practice, [...] Read more.
The application of varnishes on the surface of metal objects has been a very common practice since antiquity, both for protective and aesthetic purposes. One specific case concerns the use of tinted varnishes on copper alloys in order to mimic gilding. This practice, especially flourishing in the 19th century for scientific instruments, decorative objects, and liturgical items, results in large museum collections of varnished copper alloys that need to be preserved. One of the main challenges for conservators and restorers deals with the identification of the varnishes through non-invasive and affordable analytical techniques. We hereby present the experimental methodology developed in the framework of the LacCA and VERILOR projects at the Haute École ARC of Neuchâtel for the identification of gold varnishes on brass. After extensive documentary research and analytical campaigns on varnished museum objects, various historic shellac-based varnishes were created and applied by different methods on a range of brass substrates with different finishes. The samples were then characterized by UV imaging and infrared spectroscopy before and after artificial ageing. The comparative study of these two techniques was performed for different thicknesses of the same varnish and for different shellac grades in order to implement an identification methodology based on simple non-invasive examination and analytical tools, which are accessible to conservators. Full article
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12 pages, 5790 KiB  
Article
Multifunctional Nanocrystalline Cu–Ti Thin Films Enhance Survival and Induce Proliferation of Mouse Fibroblasts In Vitro
by Małgorzata Osękowska, Damian Wojcieszak, Danuta Kaczmarek, Michał Mazur, Agata Obstarczyk and Bogumiła Szponar
Coatings 2021, 11(3), 300; https://doi.org/10.3390/coatings11030300 - 5 Mar 2021
Cited by 2 | Viewed by 2451
Abstract
This paper describes the effect of a nanocrystalline thin film based on copper and titanium on mouse fibroblast cells. Cu–Ti coatings were prepared using magnetron sputtering. In their composition was 25 at.% Cu and 75 at.% Ti. The goal of the study was [...] Read more.
This paper describes the effect of a nanocrystalline thin film based on copper and titanium on mouse fibroblast cells. Cu–Ti coatings were prepared using magnetron sputtering. In their composition was 25 at.% Cu and 75 at.% Ti. The goal of the study was to evaluate the effect of the material on the survival, migration, and proliferative capabilities of mouse L929 fibroblasts. The Cu25Ti75 material had no effect on the induction of cell death and did not disturb the cell cycle phase. The study showed a unique effect of a Cu25Ti75 thin film on mouse fibroblast cells, and the results concerning mitochondrial activity, cell proliferation, and migration proved that the material is nontoxic and shows proliferative properties in a wound healing test. The possible biomedical applications of the new nanocrystalline thin film biomaterial with multifunctional properties are described. Full article
(This article belongs to the Special Issue Biomaterials and Antimicrobial Coatings)
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23 pages, 44474 KiB  
Review
Laser Coatings via State-of-the-Art Additive Manufacturing: A Review
by Muhammad Arif Mahmood, Alexandra Bănică, Carmen Ristoscu, Nicu Becherescu and Ion N. Mihăilescu
Coatings 2021, 11(3), 296; https://doi.org/10.3390/coatings11030296 - 4 Mar 2021
Cited by 20 | Viewed by 5028
Abstract
Ceramics and ceramic-reinforced metal matrix composites (CMMCs) demonstrate high wear resistance, excellent chemical inertness, and exceptional properties at elevated temperatures. These characteristics are suitable for their utilization in biomedical, aerospace, electronics, and other high-end engineering industries. The aforementioned performances make them difficult to [...] Read more.
Ceramics and ceramic-reinforced metal matrix composites (CMMCs) demonstrate high wear resistance, excellent chemical inertness, and exceptional properties at elevated temperatures. These characteristics are suitable for their utilization in biomedical, aerospace, electronics, and other high-end engineering industries. The aforementioned performances make them difficult to fabricate via conventional manufacturing methods, requiring high costs and energy consumption. To overcome these issues, laser additive manufacturing (LAM) techniques, with high-power laser beams, were developed and extensively employed for processing ceramics and ceramic-reinforced CMMCs-based coatings. In respect to other LAM processes, laser melting deposition (LMD) excels in several aspects, such as high coating efficiency and lower labor cost. Nevertheless, difficulties such as poor bonding between coating and substrate, cracking, and reduced toughness are still encountered in some LMD coatings. In this article, we review recent developments in the LMD of ceramics and CMMCs-based coatings. Issues and solutions, along with development trends, are discussed and summarized in support of implementing this technology for current industrial use. Full article
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10 pages, 3325 KiB  
Article
Direct-ARPES and STM Investigation of FeSe Thin Film Growth by Nd:YAG Laser
by Sandeep Kumar Chaluvadi, Debashis Mondal, Chiara Bigi, Jun Fujii, Rajdeep Adhikari, Regina Ciancio, Alberta Bonanni, Giancarlo Panaccione, Giorgio Rossi, Ivana Vobornik and Pasquale Orgiani
Coatings 2021, 11(3), 276; https://doi.org/10.3390/coatings11030276 - 26 Feb 2021
Cited by 6 | Viewed by 4497
Abstract
Research on ultrathin quantum materials requires full control of the growth and surface quality of the specimens in order to perform experiments on their atomic structure and electron states leading to ultimate analysis of their intrinsic properties. We report results on epitaxial FeSe [...] Read more.
Research on ultrathin quantum materials requires full control of the growth and surface quality of the specimens in order to perform experiments on their atomic structure and electron states leading to ultimate analysis of their intrinsic properties. We report results on epitaxial FeSe thin films grown by pulsed laser deposition (PLD) on CaF2 (001) substrates as obtained by exploiting the advantages of an all-in-situ ultra-high vacuum (UHV) laboratory allowing for direct high-resolution surface analysis by scanning tunnelling microscopy (STM), synchrotron radiation X-ray photoelectron spectroscopy (XPS) and angle-resolved photoemission spectroscopy (ARPES) on fresh surfaces. FeSe PLD growth protocols were fine-tuned by optimizing target-to-substrate distance d and ablation frequency, atomically flat terraces with unit-cell step heights are obtained, overcoming the spiral morphology often observed by others. In-situ ARPES with linearly polarized horizontal and vertical radiation shows hole-like and electron-like pockets at the Γ and M points of the Fermi surface, consistent with previous observations on cleaved single crystal surfaces. The control achieved in growing quantum materials with volatile elements such as Se by in-situ PLD makes it possible to address the fine analysis of the surfaces by in-situ ARPES and XPS. The study opens wide avenues for the PLD based heterostructures as work-bench for the understanding of proximity-driven effects and for the development of prospective devices based on combinations of quantum materials. Full article
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13 pages, 2736 KiB  
Article
Improving the Appearance of a 3-Coat-1-Bake Coating Film by Minimizing the Shrinkage Difference between the Three Layers
by Shuji Yomo and Kazuyuki Tachi
Coatings 2021, 11(2), 211; https://doi.org/10.3390/coatings11020211 - 11 Feb 2021
Cited by 1 | Viewed by 2256
Abstract
The 3-coat-1-bake coating system has been widely employed in automobile body painting. This study examined whether the appearance (waviness) of the coating film can be improved by reducing the difference in the shrinkage percentage (by weight) between the primer surfacer and the basecoat [...] Read more.
The 3-coat-1-bake coating system has been widely employed in automobile body painting. This study examined whether the appearance (waviness) of the coating film can be improved by reducing the difference in the shrinkage percentage (by weight) between the primer surfacer and the basecoat and the clearcoat after flow/leveling stops in the clearcoat while baking. To delay the time of flow/leveling stops in the clearcoat (tC) and to reduce the difference in the shrinkage percentage between the basecoat and clearcoat, solventborne clearcoats were prepared by blocking all or part of the isocyanate group with 3,5-dimethylpyrazole (DMP). tC was measured using the electric-field tweezers system while baking at 140 °C. The respective shrinkage percentages of the primer surfacer, basecoat, and clearcoat (ωS, ωB, and ωC, respectively) were measured after tC. tC increased as the DMP content of the solventborne clearcoat increased. The ωC value is lower than the ωS and ωB values when the DMP content is zero; however, the ωC value increased when tC increased, and the ωS and ωB values decreased as tC increased. Wavescan Wa, Wb, Wc, and Wd decreased (i.e., improved the appearance) as |ωSωB| + |ωBωC| decreased. We confirmed that reducing the difference in the shrinkage percentage between the primer surfacer, basecoat, and clearcoat after tC is an effective way to improve the appearance. Full article
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8 pages, 1847 KiB  
Article
Effect of Irradiation with Si+ Ions on Phase Transformations in Ti–Al System during Thermal Annealing
by Zhuldyz Sagdoldina, Bauyrzhan Rakhadilov, Sherzod Kurbanbekov, Rauan Kozhanova and Aidar Kengesbekov
Coatings 2021, 11(2), 205; https://doi.org/10.3390/coatings11020205 - 10 Feb 2021
Cited by 7 | Viewed by 2085
Abstract
The article deals with the effect of irradiation with Si+ ions on phase transformations in the Ti–Al system during thermal annealing. An aluminum film with a thickness of 500 nm was deposited on VT1-00 titanium samples by magnetron sputtering, followed by ion implantation. [...] Read more.
The article deals with the effect of irradiation with Si+ ions on phase transformations in the Ti–Al system during thermal annealing. An aluminum film with a thickness of 500 nm was deposited on VT1-00 titanium samples by magnetron sputtering, followed by ion implantation. Samples before and after irradiation with Si ions were annealed in a vacuum of 10−4 Pa in the temperature range 600–1000 °C. It was established that ion implantation reduces the dissolution of Al in α-Ti with the formation of titanium silicides (TiSi2, Ti5Si3) and stabilizes aluminide phases Ti3Al rich in aluminum. As a result, a composite structure based on titanium silicide/aluminide was obtained on the surface of the sample synthesized by complex treatment: deposition, irradiation with Si+, and thermal annealing at the near-surface layers. The formation of the phase-structural state of the implanted layers is associated with the displacement of atoms of the crystal lattice, a result that is reflected in an increase in the size of the crystal lattice and a decrease in microdistortion of the lattice. The opposite effect is observed with increasing temperature. This fact is explained by the relaxation of unstable large grains with an excess of internal energies. At the annealing temperature of 900–1000 °C, a significant increase in microhardness was observed due to silicide phases. Full article
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17 pages, 25017 KiB  
Article
Sputter Deposited Metal Layers Embedded in Composites—From Fundamentals to Applications
by Florian Cougnon, Mathias Kersemans, Wim Van Paepegem and Diederik Depla
Coatings 2021, 11(2), 190; https://doi.org/10.3390/coatings11020190 - 6 Feb 2021
Cited by 5 | Viewed by 3904
Abstract
Due to the low heat flux towards the substrate, magnetron sputter deposition offers the possibility to deposit thin films on heat sensitive materials such as fiber-reinforced polymers, also known as composite materials. Passive thermal probe measurements during the sputter deposition of metal layers [...] Read more.
Due to the low heat flux towards the substrate, magnetron sputter deposition offers the possibility to deposit thin films on heat sensitive materials such as fiber-reinforced polymers, also known as composite materials. Passive thermal probe measurements during the sputter deposition of metal layers show indeed that the temperature increase remains well below 25 °C for film thicknesses up to 600 nm. The latter thickness threshold is based on the influence of embedded metal films on the adhesion of the composite plies. Films thicker than this threshold deteriorate the mechanical integrity of the composite. The introduction of the uncured composite in the vacuum chamber strongly affects the base pressure by outgassing of impurities from the composite. The impurities affect the film properties as illustrated by their impact on the Seebeck coefficient of sputter deposited thermocouples. The restrictions to embed thin films in composites, as illustrated by both the heat flux measurements, and the study on the influence of impurities, are however not insurmountable. The possibility to use embedded thin films will be briefly demonstrated in different applications such as digital volume image correlation, thermocouples, and de-icing. Full article
(This article belongs to the Section Thin Films)
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13 pages, 13254 KiB  
Article
Microstructural Charactistics of Plasma Sprayed NiCrBSi Coatings and Their Wear and Corrosion Behaviors
by Songqiang Huang, Jingzhong Zhou, Kuoteng Sun, Hailiang Yang, Weichen Cai, Yi Liu, Ping Zhou, Shuangjie Wu and Hua Li
Coatings 2021, 11(2), 170; https://doi.org/10.3390/coatings11020170 - 31 Jan 2021
Cited by 13 | Viewed by 3267
Abstract
Nickel-based alloys are commonly used as protective coating materials for surface protection applications owing to their superior resistance to corrosion, wear and high-temperature oxidation. It is urgent to study the fundamental mechanism between the structure and corrosion properties of the Nickel-base composite coatings. [...] Read more.
Nickel-based alloys are commonly used as protective coating materials for surface protection applications owing to their superior resistance to corrosion, wear and high-temperature oxidation. It is urgent to study the fundamental mechanism between the structure and corrosion properties of the Nickel-base composite coatings. This paper, therefore, focuses on clarifying the mechanisms of the microstructure influencing the acid corrosion and mechanical characteristics of the as-sprayed NiCrBSi coating and post-heat-treated coating. The formation mechanisms of the amorphous phase of flat particles during the plasma spray process were studied by using X-ray diffraction analysis, Raman spectroscopy and confocal laser scanning microscope at first. Then the evolutionary process of the corrosion structure and phase of the coating in the accelerated corrosion experiment is directly visualized by using scanning electron microscopy and energy spectrum analysis. The mechanical properties of the amorphous NiCrBSi coatings are lastly measured by microhardness and friction wear tests. The critical phenomena and results help to elucidate the relative influence of the surface features of atmospheric plasma sprayed coatings on acid corrosion responses and wear resistance, aiming at contributing to the development of a protective technique for electrical engineering. Full article
(This article belongs to the Special Issue New Advances in Thermal Spraying)
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12 pages, 3097 KiB  
Article
Surface Functionalization Utilizing Mesoporous Silica Nanoparticles for Enhanced Evanescent-Field Mid-Infrared Waveguide Gas Sensing
by Diana Al Husseini, Yashaswini Karanth, Junchao Zhou, Daniel Willhelm, Xiaofeng Qian, Ricardo Gutierrez-Osuna, Gerard L. Coté, Pao Tai Lin and Svetlana A. Sukhishvili
Coatings 2021, 11(2), 118; https://doi.org/10.3390/coatings11020118 - 21 Jan 2021
Cited by 11 | Viewed by 3691
Abstract
This work focuses on the development of nanoparticle-based layer-by-layer (LbL) coatings for enhancing the detection sensitivity and selectivity of volatile organic compounds (VOCs) using on-chip mid-infrared (MIR) waveguides (WGs). First, we demonstrate construction of conformal coatings of polymer/mesoporous silica nanoparticles (MSNs) on the [...] Read more.
This work focuses on the development of nanoparticle-based layer-by-layer (LbL) coatings for enhancing the detection sensitivity and selectivity of volatile organic compounds (VOCs) using on-chip mid-infrared (MIR) waveguides (WGs). First, we demonstrate construction of conformal coatings of polymer/mesoporous silica nanoparticles (MSNs) on the surface of Si-based WGs using the LbL technique and evaluate the coating deposition conditions, such as pH and substrate withdrawal speed, on the thickness and homogeneity of the assemblies. We then use the modified WGs to achieve enhanced sensitivity and selectivity of polar organic compounds, such as ethanol, versus non-polar ones, such as methane, in the MIR region. In addition, using density functional theory calculations, we show that such an improvement in sensing performance is achieved due to preferential adsorption of ethanol molecules within MSNs in the vicinity of the WG evanescent field. Full article
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15 pages, 3948 KiB  
Article
One-Step Methods to Fabricate Durable Superhydrophobic Coatings for Flexible Electronic Sensors
by Xiang Liu, Kai Chen, Dekun Zhang and Zhiguang Guo
Coatings 2021, 11(1), 95; https://doi.org/10.3390/coatings11010095 - 16 Jan 2021
Cited by 3 | Viewed by 3716
Abstract
Inspired by lotus leaves in nature, superhydrophobic surfaces have attracted extensive attention in many fields. However, their complex preparation process, poor durability and high cost seriously restrict their large-scale application in industrial production. Based on the good flexibility and durability of carbon nanofibers, [...] Read more.
Inspired by lotus leaves in nature, superhydrophobic surfaces have attracted extensive attention in many fields. However, their complex preparation process, poor durability and high cost seriously restrict their large-scale application in industrial production. Based on the good flexibility and durability of carbon nanofibers, several simple modifier-free one-step approaches were adopted to fabricate a durable CNF/PVDF/PDMS conductive superhydrophobic coating. The fabricated coating not only possesses good superhydrophobicity to many kinds of liquids, but also has excellent self-cleaning and anti-fouling properties. In addition, the superhydrophobicity of the obtained multifunctional coating is stable even after harsh bending fatigue deformation, long immersion times and high-temperature treatment. Due to its strong adhesion and excellent conductivity, the CNF/PVDF/PDMS coating displays reliable mechanical stability and superior sensitivity. These distinct features make the obtained conductive superhydrophobic coating a good candidate for multifunctional smart sensors, with great application prospects in gesture detectors, waterproof wearable electronics and health monitors. Full article
(This article belongs to the Section Bioactive Coatings and Biointerfaces)
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24 pages, 6789 KiB  
Article
Surface and Interface Treatments on Wooden Artefacts: Potentialities and Limits of a Non-Invasive Multi-Technique Study
by Claudia Invernizzi, Giacomo Fiocco, Magdalena Iwanicka, Piotr Targowski, Anna Piccirillo, Manuela Vagnini, Maurizio Licchelli, Marco Malagodi and Danilo Bersani
Coatings 2021, 11(1), 29; https://doi.org/10.3390/coatings11010029 - 29 Dec 2020
Cited by 17 | Viewed by 4170
Abstract
Wooden artefacts embrace wide-ranging types of objects, like paintings on panel, sculptures, musical instruments, and furniture. Generally, in the manufacturing process of an artwork, wood is firstly treated with organic and inorganic materials to make it nonporous and morphologically homogeneous, and, at last, [...] Read more.
Wooden artefacts embrace wide-ranging types of objects, like paintings on panel, sculptures, musical instruments, and furniture. Generally, in the manufacturing process of an artwork, wood is firstly treated with organic and inorganic materials to make it nonporous and morphologically homogeneous, and, at last, the surface treatment consists of varnishes or coatings applied with the aims of conferring aesthetic properties and protecting wood from biological growth and external degradation agents, as well as mechanical damage. In this work, different wooden mock-ups were prepared by varying some parameters: concentration of filler and pigment, respectively, in the ground and paint layers, thickness of the protective varnish coat, and sequence of the layers. The mock-ups were subsequently exposed to time-varying artificial aging processes. The multi-analytical non-invasive approach involved spectroscopic (reflection FT-IR, Raman, and X-ray fluorescence), tomographic (optical coherence tomography) and colorimetric techniques. Data were interpreted using both univariate and multivariate methods. The aim was to evaluate potential and limits of each non-invasive technique into the study of different stratigraphies of wooden artworks. This approach was supported by microscopic observations of cross-sections obtained from selected mock-ups. The methodological approach proposed here would add valuable technical know-how and information about the non-invasive techniques applied to the study of wooden artworks. Full article
(This article belongs to the Special Issue Surface and Interface Analysis of Cultural Heritage)
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15 pages, 2156 KiB  
Article
Pulsed Magnetron Sputtering of Strongly Thermochromic VO2-Based Coatings with a Transition Temperature of 22 °C onto Ultrathin Flexible Glass
by Tomáš Bárta, Jaroslav Vlček, Jiří Houška, Stanislav Haviar, Radomír Čerstvý, Jolanta Szelwicka, Matthias Fahland and John Fahlteich
Coatings 2020, 10(12), 1258; https://doi.org/10.3390/coatings10121258 - 19 Dec 2020
Cited by 11 | Viewed by 3933
Abstract
The reversible semiconductor-to-metal transition of vanadium dioxide (VO2) makes VO2-based coatings a promising candidate for thermochromic smart windows, reducing the energy consumption of buildings. This paper deals with maximizing the application potential of these coatings in terms of their [...] Read more.
The reversible semiconductor-to-metal transition of vanadium dioxide (VO2) makes VO2-based coatings a promising candidate for thermochromic smart windows, reducing the energy consumption of buildings. This paper deals with maximizing the application potential of these coatings in terms of their performance, an industry-friendly preparation technique, and an industrially relevant substrate. We present a scalable sputter deposition technique for the preparation of strongly thermochromic ZrO2/V0.984W0.016O2/ZrO2 coatings on ultrathin flexible glass and standard glass at a relatively low substrate surface temperature (330 °C) and without any substrate bias voltage. The V0.984W0.016O2 layers were deposited by a controlled high-power impulse magnetron sputtering of a V target, combined with a simultaneous pulsed dc magnetron sputtering of a W target. We explain the fundamental principles of this technique using the discharge characteristics measured for both discharges. We characterize the coating structure (X-ray diffraction) and a wide range of optical properties (spectrophotometry and spectroscopic ellipsometry). We find that the coatings combine a transition temperature of 22 °C, a luminous transmittance approaching 50%, a modulation of the solar energy transmittance over 10% and a temperature-independent color. The results in general, and the successful transfer from a standard glass to the ultrathin flexible glass in particular, are crucial for future applications of the coatings on smart windows. Full article
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17 pages, 6436 KiB  
Article
Analysis of Surface Roughness and Flank Wear Using the Taguchi Method in Milling of NiTi Shape Memory Alloy with Uncoated Tools
by Emre Altas, Hasan Gokkaya, Meltem Altin Karatas and Dervis Ozkan
Coatings 2020, 10(12), 1259; https://doi.org/10.3390/coatings10121259 - 19 Dec 2020
Cited by 21 | Viewed by 4037
Abstract
The aim of this study was to optimize machining parameters to obtain the smallest average surface roughness (Ra) and flank wear (Vb) values as a result of the surface milling of a nickel-titanium (NiTi) shape memory alloy (SMA) with uncoated cutting tools with [...] Read more.
The aim of this study was to optimize machining parameters to obtain the smallest average surface roughness (Ra) and flank wear (Vb) values as a result of the surface milling of a nickel-titanium (NiTi) shape memory alloy (SMA) with uncoated cutting tools with different nose radius (rε) under dry cutting conditions. Tungsten carbide cutting tools with different rε (0.4 mm and 0.8 mm) were used in milling operations. The milling process was performed as lateral/surface cutting at three different cutting speeds (Vc) (20, 35 and 50 m/min), feed rates (fz) (0.03, 0.07 and 0.14 mm/tooth) and a constant axial cutting depth (0.7 mm). The effects of machining parameters in milling experiments were investigated based on the Taguchi L18 (21 × 32) orthogonal sequence, and the data obtained were analyzed using the Minitab 17 software. To determine the effects of processing parameters on Ra and Vb, analysis of variance (ANOVA) was used. The analysis results reveal that the dominant factor affecting the Ra is the cutting tool rε, while the main factor affecting Vb is the fz. Since the predicted values and measured values are very close to each other, it can be said that optimization is correct according to the validation test results. Full article
(This article belongs to the Special Issue Advanced Coating Materials for Machining Processes)
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13 pages, 5138 KiB  
Article
Ag Functionalization of Al-Doped ZnO Nanostructured Coatings on PLA Substrate for Antibacterial Applications
by Daniele Valerini, Loredana Tammaro, Giovanni Vigliotta, Enrica Picariello, Francesco Banfi, Emanuele Cavaliere, Luca Ciambriello and Luca Gavioli
Coatings 2020, 10(12), 1238; https://doi.org/10.3390/coatings10121238 - 17 Dec 2020
Cited by 21 | Viewed by 2936
Abstract
Developing smart, environmentally friendly, and effective antibacterial surfaces is fundamental to contrast the diffusion of human infections and diseases for applications in the biomedical and food packaging sectors. To this purpose, here we combine aluminum-doped zinc oxide (AZO) and Ag to grow nanostructured [...] Read more.
Developing smart, environmentally friendly, and effective antibacterial surfaces is fundamental to contrast the diffusion of human infections and diseases for applications in the biomedical and food packaging sectors. To this purpose, here we combine aluminum-doped zinc oxide (AZO) and Ag to grow nanostructured composite coatings on bioplastic polylactide (PLA) substrates. The AZO layers are grown by RF magnetron sputtering, and then functionalized with Ag in atomic form by RF magnetron sputtering and in form of nanoparticles by supersonic cluster beam deposition. We compare the morphology, wettability, and antimicrobial performance of the nanostructured coatings obtained by the two methods. The different growth modes in the two techniques used for Ag functionalization are found to produce some differences in the surface morphology, which, however, do not induce significant differences in the wettability and antimicrobial response of the coatings. The antibacterial activity is investigated against Escherichia coli and Staphylococcus aureus as representatives of Gram-negative and Gram-positive bacteria, respectively. A preferential antimicrobial action of Ag on the first species and of AZO on the second one is evidenced. Through their combination, we obtain a hybrid composite coating taking advantage of the synergistic dual action of the two materials deposited, with a total bacterial suppression within few minutes for the first species and few hours for the second one, thus representing a valuable solution as a wide-spectrum bactericidal device. Full article
(This article belongs to the Special Issue Antibacterial Surfaces, Thin Films, and Nanostructured Coatings)
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11 pages, 2479 KiB  
Article
Distribution of Characteristic Times: A High-Resolution Spectrum Approach for Visualizing Chemical Relaxation and Resolving Kinetic Parameters of Ionic-Electronic Conducting Ceramic Oxides
by Fuyao Yan, Yiheng Wang, Ying Yang, Lei Zhu, Hui Hu, Zhuofu Tang, Yanxiang Zhang, Mufu Yan, Changrong Xia and Yueming Xu
Coatings 2020, 10(12), 1240; https://doi.org/10.3390/coatings10121240 - 17 Dec 2020
Cited by 5 | Viewed by 2572
Abstract
Surface exchange coefficient (k) and bulk diffusion coefficient (D) are important properties to evaluate the performance of mixed ionic-electronic conducting (MIEC) ceramic oxides for use in energy conversion devices, such as solid oxide fuel cells. The values of k [...] Read more.
Surface exchange coefficient (k) and bulk diffusion coefficient (D) are important properties to evaluate the performance of mixed ionic-electronic conducting (MIEC) ceramic oxides for use in energy conversion devices, such as solid oxide fuel cells. The values of k and D are usually estimated by a non-linear curve fitting procedure based on electrical conductivity relaxation (ECR) measurement. However, the rate-limiting mechanism (or the availability of k and D) and the experimental imperfections (such as flush delay for gaseous composition change, τf) are not reflected explicitly in the time–domain ECR data, and the accuracy of k and D demands a careful sensitivity analysis of the fitting error. Here, the distribution of characteristic times (DCT) converted from time–domain ECR data is proposed to overcome the above challenges. It is demonstrated that, from the DCT spectrum, the rate-limiting mechanism and the effect of τf are easily recognized, and the values of k, D and τf can be determined conjunctly. A strong robustness of determination of k and D is verified using noise-containing ECR data. The DCT spectrum opens up a way towards visible and credible determination of kinetic parameters of MIEC ceramic oxides. Full article
(This article belongs to the Special Issue Surface Engineering of C/N/O Functionalized Materials)
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10 pages, 3980 KiB  
Article
Strong Coupling between Tamm and Surface Plasmons for Advanced Optical Bio-Sensing
by Zigmas Balevičius
Coatings 2020, 10(12), 1187; https://doi.org/10.3390/coatings10121187 - 5 Dec 2020
Cited by 22 | Viewed by 3872
Abstract
The total internal reflection ellipsometry method was used to analyse the angular spectra of the hybrid Tamm and surface plasmon modes and to compare their results with those obtained using the conventional single SPR method. As such type of measurement is quite common [...] Read more.
The total internal reflection ellipsometry method was used to analyse the angular spectra of the hybrid Tamm and surface plasmon modes and to compare their results with those obtained using the conventional single SPR method. As such type of measurement is quite common in commercial SPR devices, more detailed attention was paid to the analysis of the p-polarization reflection intensity dependence. The conducted study showed that the presence of strong coupling in the hybrid plasmonic modes increases the sensitivity of the plasmonic-based sensors due to the reduced losses in the metal layer. The experimental results and analysis of the optical responses of three different plasmonic-based samples indicated that the optimized Tamm plasmons ΔRp(TP) and optimized surface plasmons ΔRp(SP) samples produce a response that is about five and six times greater than the conventional surface plasmon resonance ΔRp(SPR) in angular spectra. The sensitivity of the refractive index unit of the spectroscopic measurements for the optimized Tamm plasmon samples was 1.5 times higher than for conventional SPR, while for wavelength scanning, the SPR overcame the optimized TP by 1.5 times. Full article
(This article belongs to the Special Issue Thin Films and Surface Optics)
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13 pages, 9013 KiB  
Article
Influence of Plasma Electrolytic Oxidation on Fatigue Behaviour of ZK60A-T5 Magnesium Alloy
by Alessandro Morri, Lorella Ceschini, Carla Martini and Alessandro Bernardi
Coatings 2020, 10(12), 1180; https://doi.org/10.3390/coatings10121180 - 2 Dec 2020
Cited by 9 | Viewed by 4015
Abstract
Magnesium alloys are used in the motorsport and aerospace fields because of their high specific strength. However, due to their low corrosion resistance, protective surface treatments, such as conversion coating or electroless plating, are necessary when they are used in humid or corrosive [...] Read more.
Magnesium alloys are used in the motorsport and aerospace fields because of their high specific strength. However, due to their low corrosion resistance, protective surface treatments, such as conversion coating or electroless plating, are necessary when they are used in humid or corrosive environments. The present study aimed at evaluating the effect of plasma electrolytic oxidation (PEO), followed by the deposition of a polymeric layer by powder coating, on the rotating bending fatigue behaviour of the wrought magnesium alloy ZK60A-T5. The specimens were extracted from forged wheels of racing motorbikes and were PEO treated and powder coated. Microstructural characterization was carried out by optical (OM) and scanning electron microscopy (SEM) to analyse both the bulk material and the multilayer, consisting of the anodic oxide interlayer with the powder coating top layer (about 40 µm total thickness). Rotating bending fatigue tests were carried out to obtain the S–N curve of PEO-treated specimens. The results of the rotating bending tests evidenced fatigue strength equal to 104 MPa at 106 cycles and 90 MPa at 107 cycles. The results of the investigation pointed out that PEO led to a reduction in fatigue strength between 14% and 17% in comparison to the untreated alloy. Fracture surface analyses of the fatigue specimens, carried out by SEM and by 3D digital microscopy, highlighted multiple crack initiation sites at the interface between the PEO layer and substrate, induced by the concurrent effects of coating defects, local tensile stresses in the substrate, and increased roughness at the substrate–coating interface. Full article
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11 pages, 4444 KiB  
Article
Surface Characterization and Tribological Behavior of Graphene-Reinforced Cellulose Composites Prepared by Large-Area Spray Coating on Flexible Substrate
by Shih-Chen Shi, Chih-Chia Wang, Yung-Chen Cheng and Yue-Feng Lin
Coatings 2020, 10(12), 1176; https://doi.org/10.3390/coatings10121176 - 1 Dec 2020
Cited by 3 | Viewed by 2727
Abstract
A large-area spray coating process is introduced to efficiently apply a graphene/Cu/cellulose composite on a flexible glass substrate. The dispersion characteristics of nano-additives are measured and the Tyndall effect observed. The characteristics of the composite coating such as the film thickness, surface roughness, [...] Read more.
A large-area spray coating process is introduced to efficiently apply a graphene/Cu/cellulose composite on a flexible glass substrate. The dispersion characteristics of nano-additives are measured and the Tyndall effect observed. The characteristics of the composite coating such as the film thickness, surface roughness, water contact angle, and lubricating characteristics are measured. The tribological properties of the composite coating are measured using a ball-on-disk. The wear width of the abrasive parts, as well as the wear and friction coefficient of the grinding balls, are investigated. Adding graphene/Cu helps to improve the anti-wear ability of cellulose. The transfer layer was observed using the Raman spectroscopy and mapping technology. Finally, the lubricating mechanism is discussed, and the wear mechanism is proposed. Nanoparticles existed in the wear track as the third-body particles and improved the load capacity of the composites. The wear mechanism of the composites is discussed in terms of the worn surfaces and the analysis of the transfer film with the third-body approach. Full article
(This article belongs to the Special Issue New Advances in Functional Optical Thin Films)
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19 pages, 11988 KiB  
Article
Optimizing Heat Treatment for Electroplated NiP and NiP/SiC Coatings
by Donya Ahmadkhaniha, Fredrik Eriksson and Caterina Zanella
Coatings 2020, 10(12), 1179; https://doi.org/10.3390/coatings10121179 - 1 Dec 2020
Cited by 15 | Viewed by 4426
Abstract
NiP (P > 10 wt.%) coatings are amorphous coatings whose structure can be transformed by heat treatment into a crystalline structure and hardened by precipitation of Ni3P. In this study, NiP coatings and composite ones with SiC nanoparticles were produced by [...] Read more.
NiP (P > 10 wt.%) coatings are amorphous coatings whose structure can be transformed by heat treatment into a crystalline structure and hardened by precipitation of Ni3P. In this study, NiP coatings and composite ones with SiC nanoparticles were produced by electrodeposition, and their structural transformation by heat treatment was studied using differential scanning calorimetry (DSC) and X-ray diffraction (XRD). The microhardness and the scratch and corrosion resistance of the coatings were evaluated and compared before and after different heat treatments. The results showed that in as-plated condition, the addition of SiC particles in the coatings did not modify the microstructure, microhardness, or electrochemical behavior. However, the SiC particles’ role was disclosed in combination with heat treatment. Composite coatings that were heat treated at 300 °C had higher microhardness and scratch resistance than the pure NiP one. In addition, composite coatings maintained their scratch resistance up to 400 °C, while in the case of the NiP ones, there was a reduction in scratch resistance by heating at 400 °C. It was also concluded that heating temperature has the main role in hardness and corrosion resistance of NiP and composite coatings, rather than heating time. The optimum heat-treatment protocol was found to be heating at 360 °C for 2 h, which resulted in a maximum microhardness of about 1500 HV0.02 for NiP and its composite coating without sacrificing the corrosion resistance. Full article
(This article belongs to the Section Surface Characterization, Deposition and Modification)
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15 pages, 3785 KiB  
Article
Bio-Inspired Facile Synthesis of Graphene-Based Nanocomposites: Elucidation of Antimicrobial and Biofilm Inhibitory Potential against Foodborne Pathogenic Bacteria
by Abdullah Aljaafari, Faheem Ahmed and Fohad Mabood Husain
Coatings 2020, 10(12), 1171; https://doi.org/10.3390/coatings10121171 - 29 Nov 2020
Cited by 4 | Viewed by 2810
Abstract
Herein, a new and simple biogenic method for the preparation of gold nanoparticles (AuNPs) and their reduced graphene oxide based nanocomposites (Au-RGO) by using microwave irradiation method for antimicrobial and biofilm inhibition against foodborne pathogenic bacteria was reported. X-ray diffraction (XRD), Raman, and [...] Read more.
Herein, a new and simple biogenic method for the preparation of gold nanoparticles (AuNPs) and their reduced graphene oxide based nanocomposites (Au-RGO) by using microwave irradiation method for antimicrobial and biofilm inhibition against foodborne pathogenic bacteria was reported. X-ray diffraction (XRD), Raman, and transmission electron microscopy (TEM) analyses confirmed that the AuNPs with face centered cubic (FCC) structure were indeed anchored onto the RGO sheets. Ultraviolet-Vis (UV-VIS) spectrum showed a shifting and broadening of absorption peaks of AuNPs when attached on the surface of RGO sheets. The effect of sub-inhibitory concentrations of Au-RGO nanocomposites on biofilm formation in five foodborne pathogens was assessed. Au-RGO nanocomposites reduced the formation of biofilm by 75%, 78%, 68%, 80% and 79% in L. monocytogenes, MRSA, E. coli, S. marcescens and P. aeruginosa, respectively. Exopolysaccharides (EPS), a vital component of the biofilm was also inhibited significantly and pre-formed mature biofilms were also reduced considerably. Further, this study demonstrated that the reactive oxygen species (ROS) generation induced in bacterial cells as a result of Au-RGO treatment could be the plausible mechanism for biofilm inhibitory action. The tested concentrations were found non-toxic to human embryonic kidney cell lines (HEK-293). The investigation highlights the broad-spectrum biofilm inhibitory properties of Au-RGO nanocomposites that could be exploited in the food industry to prevent biofilm-based food contamination. Full article
(This article belongs to the Section Coatings for Food Technology and System)
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11 pages, 14109 KiB  
Article
Significant Improvement of Anticorrosion Properties of Zinc-Containing Coating Using Sodium Polystyrene Sulfonate Noncovalent Modified Graphene Dispersions
by Jiehui Li, Gang Niu, Wei Bai, Yanjie Ma, Qingren Xiong, Changyi Qin, Junjie Zhang, Ruihua An and Wei Ren
Coatings 2020, 10(12), 1150; https://doi.org/10.3390/coatings10121150 - 25 Nov 2020
Cited by 6 | Viewed by 2383
Abstract
High-quality graphene zinc-containing anticorrosive coatings are highly and urgently desirable for effective, economical anticorrosion of metals and alloys in industrial products. The realization of such coatings is, however, hindered by the dispersibility and compatibility of the graphene in them. This work reports a [...] Read more.
High-quality graphene zinc-containing anticorrosive coatings are highly and urgently desirable for effective, economical anticorrosion of metals and alloys in industrial products. The realization of such coatings is, however, hindered by the dispersibility and compatibility of the graphene in them. This work reports a novel direct modification of graphene using sodium polystyrene sulfonate (PSS) without reduction of graphene oxide, leading to homogeneous dispersion of graphene in water. The agglomeration of graphene is prevented thanks to the formation of π−π interaction between PSS and graphene sheets. Such graphene dispersion can effectively improve the anticorrosion performance of the zinc-containing epoxy coatings. With the addition of graphene modified by PSS into the 20% zinc-containing epoxy coating (graphene is 0.05% by weight of the coating), its anticorrosion properties revealed by both electrochemical characterization and the neutral salt spray tolerance analysis are rather close to those of 60% zinc-containing epoxy coating. These results demonstrate that direct PSS modification is an effective method for graphene dispersion and thus open a pathway to achieve graphene zinc-containing anticorrosive coatings with high performance. Full article
(This article belongs to the Special Issue Coatings for Corrosion Mitigation)
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11 pages, 7031 KiB  
Article
Effect of Rb+ Doping on Tunable Luminescence in Yb3+/Er3+–Y2O3 Film
by Boxu Xu, Chao Song, Jun Song, Rui Huang, Juncheng Liu, Zhenxu Lin, Yi Zhang, Jie Song and Hongliang Li
Coatings 2020, 10(11), 1137; https://doi.org/10.3390/coatings10111137 - 23 Nov 2020
Cited by 6 | Viewed by 1897
Abstract
In this paper, a series of Rb+-doped Er3+/Yb3+–Y2O3 films were synthesized via a sol-gel method and spin coating. The structure and morphology of the samples were investigated by X-ray diffraction and scanning electron microscopy. [...] Read more.
In this paper, a series of Rb+-doped Er3+/Yb3+–Y2O3 films were synthesized via a sol-gel method and spin coating. The structure and morphology of the samples were investigated by X-ray diffraction and scanning electron microscopy. The Rb+-doped films with nanoparticles, in the size range of 20–40 nm, were obtained. The spectroscopic analysis of the samples was investigated by using the emission spectra and the intensity of luminescence. All the samples exhibited a green emission ascribed to 2H11/2/4S3/2 to 4I15/2 of Er3+ and a red one ascribed to 4F9/2 and its stark level to 4I15/2 of Er3+. As the Rb+ concentration increased, the intensities of the green light and red light were enhanced 16.97- and 5.81-fold relative to that of the undoped sample. Moreover, by controlling the Rb+ concentration, the samples were capable of generating color-tunable luminescence from red to green linearly. The tunable emission was caused by the change of ion distribution ratio in 4F7/2(Er) and 4F9/2(Er) levels. The results suggest that the as-prepared Rb+-doped Er3+/Yb3+–Y2O3 films have a great potential for applications of luminescence. Full article
(This article belongs to the Section Thin Films)
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14 pages, 2315 KiB  
Article
Production of Microbial Cellulose Films from Green Tea (Camellia Sinensis) Kombucha with Various Carbon Sources
by Mayra Z. Treviño-Garza, Ana S. Guerrero-Medina, Ricardo A. González-Sánchez, Celestino García-Gómez, Antonio Guzmán-Velasco, Juan G. Báez-González and Julia M. Márquez-Reyes
Coatings 2020, 10(11), 1132; https://doi.org/10.3390/coatings10111132 - 22 Nov 2020
Cited by 20 | Viewed by 4216
Abstract
The aim of this study was to evaluate the production of microbial cellulose films (MCFs) in culture media based on green tea and different carbon sources, using two microbial consortia (COr and CFr). During the fermentation process, there was a reduction in the [...] Read more.
The aim of this study was to evaluate the production of microbial cellulose films (MCFs) in culture media based on green tea and different carbon sources, using two microbial consortia (COr and CFr). During the fermentation process, there was a reduction in the total soluble solids (TSS) content and pH, as well as an increase in the acidity in all treatments. Furthermore, fluctuations in the total sugar content and proteins during the fermentation process were associated with the consumption of carbon and nitrogen sources, as well as the production of MCFs. In the color analysis, a decrease in the L* value was observed while the rest of the parameters remained stable. Production of films was observed between days 6 and 9 of fermentation; the preferred substrate for COr was glucose (wet base yields = 603.61% and dry base yields = 22.37%), whereas for CFr was dextrose (wet base yields = 601.49% and dry base yields = 28.14%). Finally, the MCFs produced by COr and CFr showed a homogeneous, thick appearance, slight flexibility, and the characteristic brown color of the fermentation medium. Full article
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7 pages, 1511 KiB  
Article
Strain-Dependent Resistivity of Granular Manganite Systems: A Simple Quantitative Approach
by Pasquale De Feo, Fabrizio Ferraioli, Nunzia Coppola and Luigi Maritato
Coatings 2020, 10(11), 1081; https://doi.org/10.3390/coatings10111081 - 10 Nov 2020
Viewed by 1592
Abstract
The effects of an applied strain tensor on the electrical resistivity of a manganite granular system are investigated using a simple approach describing the induced deformation in terms of the tilt angle between adjacent grains. The results obtained assuming the resistivity of each [...] Read more.
The effects of an applied strain tensor on the electrical resistivity of a manganite granular system are investigated using a simple approach describing the induced deformation in terms of the tilt angle between adjacent grains. The results obtained assuming the resistivity of each grain as given by a metallic part, coming from the inner grain, and a surface-related tunnel contribution, allow us to estimate appreciable resistivity variations even in the case of small deformation angles. Full article
(This article belongs to the Special Issue Advance in Perovskite Thin Films)
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15 pages, 4276 KiB  
Article
Mathematical Modeling of Carbon Flux Parameters for Low-Pressure Vacuum Carburizing with Medium-High Alloy Steel
by Haojie Wang, Jing Liu, Yong Tian, Zhaodong Wang and Xiaoxue An
Coatings 2020, 10(11), 1075; https://doi.org/10.3390/coatings10111075 - 9 Nov 2020
Cited by 9 | Viewed by 2457
Abstract
Low-pressure vacuum carburizing adopts a pulse process mode to improve the carburizing efficiency and reduces gas and energy consumption. Carbon flux is the key to accurately control the time of strong infiltration and diffusion in each pulse. In order to obtain the carbon [...] Read more.
Low-pressure vacuum carburizing adopts a pulse process mode to improve the carburizing efficiency and reduces gas and energy consumption. Carbon flux is the key to accurately control the time of strong infiltration and diffusion in each pulse. In order to obtain the carbon fluxes with various materials under diffident carburizing process conditions, an evenly segmented carbon flux method is proposed. A systematic study with each model using different materials (12Cr2Ni4A, 16Cr3NiWMoVNbE, and 18Cr2Ni4WA represent different initial carbon concentrations and different alloy compositions), carburizing temperatures, and carburizing pressures to determine the effect of these conditions on carbon flux is conducted. Compared with traditional segmented carbon flux method, an evenly segmented carbon flux method can predict the actual carbon flux more precisely and effectively in order to finely control the pulse carburization process. The paper also indicates that carbon fluxes increase with the increase of pressure. The optimal carburization pressure for low-pressure vacuum carburization is 300 Pa. Raising the carburization temperature to 980 °C instead of 920 °C can increase effective carbon flux by more than 30%. Among the material compositions, alloy content has the biggest impact over the carbon, initial carbon concentration the second, and saturated carbon concentration the third biggest impact. Full article
(This article belongs to the Special Issue Technologies of Coatings and Surface Hardening for Tool Industry)
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11 pages, 1371 KiB  
Article
Residual Stresses on Various PVD Hard Coatings on Tube and Plate Substrates
by Harri Lille, Alexander Ryabchikov, Priidu Peetsalu, Liina Lind, Fjodor Sergejev, Valdek Mikli and Jakob Kübarsepp
Coatings 2020, 10(11), 1054; https://doi.org/10.3390/coatings10111054 - 30 Oct 2020
Cited by 4 | Viewed by 2510
Abstract
In this study, the average residual stresses were determined in hard PVD nACRo (nc-AlCrN/a-Si3N4), nACo (nc-AlTiN/a-Si3N4), AlCrN, TiAlN, and TiCN commercial coatings through the deflection of the plate substrates and the simultaneous measurement of length [...] Read more.
In this study, the average residual stresses were determined in hard PVD nACRo (nc-AlCrN/a-Si3N4), nACo (nc-AlTiN/a-Si3N4), AlCrN, TiAlN, and TiCN commercial coatings through the deflection of the plate substrates and the simultaneous measurement of length variation in thin-walled tubular substrates. The length measuring unit was used for the measurement of any length change in the tubular substrate. A change in tube length was reduced to the deflection of the middle cross-section of the elastic element for which deformation was measured using four strain gauges. The cross-sectional microstructure and thickness of the coatings were investigated by means of scanning electron microscopy (SEM), and a determination was made of the chemical composition of the coatings and substrate by means of energy dispersive X-ray spectroscopy (EDS). The values of average compressive residual stresses, as determined by both methods, were very high (with a variation of between 2.05 and 6.63 GPa), irrespective of coating thickness, but were dependent upon the shape of the substrate and on its position in relation to the axis of the rotating cathode. The thicknesses of the coatings that were deposited on the plates with two parallel fixings (such as the nACRo coatings on the front surface at 6.8 μm and on the rear surface at 2.9 μm) and on the tubular substrates (10.0 μm) were significantly different. The higher average compressive residual stresses in the coating correlate to the higher average relative wear resistance that was obtained during field wear testing. Full article
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