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Journal of Manufacturing and Materials Processing, Volume 1, Issue 2

2017 December - 12 articles

Cover Story: K9 glass has excellent optical performance due to its bubble-free structure and low inclusions. It has been used in applications of optics, electronics, thermodynamics, fluidics, etc. K9 glass is a difficult-to-machine material due to its mechanical properties, such as high hardness, high strength, and low fracture toughness. Rotary ultrasonic machining (RUM) is a nontraditional and cost-effective machining method for hard and brittle materials. RUM is a hybrid process that combines the material removal mechanisms of diamond abrasive grinding and ultrasonic machining. Intermittent RUM is a newly introduced ultrasonic machining process, which uses a slotted cutting tool instead of a common metal bonded diamond cutting tool as used in continuous RUM. Intermittent RUM can machine K9 glass with a lower cutting force than that of continuous RUM. View this paper
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Articles (12)

  • Article
  • Open Access
55 Citations
9,737 Views
17 Pages

Laser Powder Bed Fusion of Water-Atomized Iron-Based Powders: Process Optimization

  • Morgan Letenneur,
  • Vladimir Brailovski,
  • Alena Kreitcberg,
  • Vladimir Paserin and
  • Ian Bailon-Poujol

The laser powder bed fusion (L-PBF) technology was adapted for use with non-spherical low-cost water-atomized iron powders. A simplified numerical and experimental modeling approach was applied to determine—in a first approximation—the operation wind...

  • Article
  • Open Access
10 Citations
6,302 Views
14 Pages

Pearl-Chain Formation of Discontinuous Carbon Fiber under an Electrical Field

  • Justin Daniel,
  • Licheng Ju,
  • Jinshan Yang,
  • Xiangzhen Sun,
  • Nikhil Gupta,
  • Amanda Schrand and
  • Chengying Xu

The purpose of this paper is to develop a theoretical derivation on aligning discontinuous carbon fiber with an applied electric field, and prove the theory with experiment. A principle with regard to the occurrence of carbon fiber alignment is prese...

  • Article
  • Open Access
15 Citations
6,092 Views
9 Pages

Corrosion Behaviour of Dual-Phase High Carbon Steel—Microstructure Influence

  • Wilson Handoko,
  • Farshid Pahlevani and
  • Veena Sahajwalla

Dual-phase high carbon steel is widely used in mining and in chemical industry applications in highly abrasive environments due to its excellent hardness and abrasion resistance. In recent years, the use of less expensive but more corrosive solutions...

  • Article
  • Open Access
16 Citations
6,760 Views
11 Pages

Rotary ultrasonic machining (RUM) is a nontraditional and cost-effective machining method for hard and brittle materials, such as ceramics, optical glass, composite materials, and so on. RUM is a hybrid process that combines the material removal mech...

  • Article
  • Open Access
5 Citations
5,786 Views
18 Pages

The core technique of electric storage water heaters is the manufacture of the tanks, and the welding technique is the key technology of the tank manufacture. A company producing water heaters received feedback from its after-sales that a large quant...

  • Letter
  • Open Access
8 Citations
5,270 Views
7 Pages

Tube Forming Using a Reuleaux Triangle

  • Hayden Seibert,
  • Laurentiu Petrut and
  • Chetan P. Nikhare

Tube forming is a manufacturing process in which a circular tube is deformed into various shapes. This paper details a novel process in which tubular steel was formed into a square tube using a Reuleaux triangle tool. This triangular section tool tra...

  • Article
  • Open Access
77 Citations
7,856 Views
21 Pages

In the present study, the mesostructure of a fused deposition modeling (FDM) processed part is considered for the investigation of its mechanical behavior. The layers of FDM printed part behave as a unidirectional fiber reinforced laminae, which are...

  • Article
  • Open Access
6 Citations
7,514 Views
18 Pages

Digital Manufacturing Process Chain for One-Off Replacement Parts: A Precision Casting Case Study

  • George-Christopher Vosniakos,
  • Stefanos Michael and
  • Anastasia Vasileiou

The need to manufacture a copy of a mechanical part typically arises when a single replacement part is necessary and is out of stock or out of production altogether. For parts with intricate details and associated accuracy requirements, investment ca...

  • Review
  • Open Access
41 Citations
17,046 Views
60 Pages

Cloud Manufacturing (CM) is the concept of using manufacturing resources in a service-oriented way over the Internet. Recent developments in Additive Manufacturing (AM) are making it possible to utilise resources ad-hoc as replacements for traditiona...

  • Review
  • Open Access
315 Citations
28,839 Views
19 Pages

A major advantage of additive manufacturing (AM) technologies is the ability to print customized products, which makes these technologies well suited for the orthopedic implants industry. Another advantage is the design freedom provided by AM technol...

  • Article
  • Open Access
45 Citations
10,852 Views
17 Pages

Optimizing the Parameters of TIG-MIG/MAG Hybrid Welding on the Geometry of Bead Welding Using the Taguchi Method

  • Cristian Fin Schneider,
  • Camila Pereira Lisboa,
  • Rodrigo De Almeida Silva and
  • Richard Thomas Lermen

The main aim of this work was to evaluate the influence and optimize the factors of the TIG-MIG/MAG hybrid welding process on the geometry of the weld bead. An experimental design using the Taguchi methodology (robust design method) was used to condu...

  • Article
  • Open Access
17 Citations
6,736 Views
13 Pages

Punching processes are widely used for producing automobile parts, mechanical components, and other parts. To produce highly accurate parts, it is important to estimate the ratio of the sheared surface to the cut surface. Many researchers have applie...

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J. Manuf. Mater. Process. - ISSN 2504-4494