Coatings, Volume 14, Issue 5 (May 2024) – 52 articles

Corrosion and friction coefficient tests were performed on solid oak wood machined with hard-metal woodworking tools coated with PVD coatings (AlCrN, AlTiN, TiAlN, TiCN and CrN). The tannic acid attacks the carbide more intensively than the PVD coatings. During cutting, corrosion spreads on the cutting edge of the cutter due to mechanical action, which dissolves the cobalt binder of the hard-metal and causes the carbide grains to flake off. After 80 min of contact with the wood, the cobalt content decreases from 3.53 to 1.74%. Depending on the PVD coating material, cracks of 4 to 40 µm in width appear after 120 min (9000 m cutting path). After 120 min of machining, wear, corrosion effects and the influence of corrosion on the coefficients of friction were evaluated for tools with and without PVD coatings. TiCN is the most sensitive to corrosion, while AlCrN and CrN coatings are the least sensitive, with the AlTiN coating being the most affected under real cutting conditions (with mechanical + thermal + corrosion effects) and the tools with CrN and AlCrN coatings being the least affected. Corrosion affects the hard-metal and PVD coatings and reduces the coefficient of friction. The angle between the directions of sliding and sharpening of the cutting edge sharpening significantly influences this parameter. The coefficient of friction of hard-metal WC-Co and PVD coatings is higher in the parallel machining direction than in the perpendicular machining direction and ranges from 16.03% (WC-Co) to 44.8% (AlTiN). The coefficient of friction of hard-metal WC-Co decreases by 5.13% before and after exposure to tannic acid, while the corrosion of PVD coatings reduces it by 4.13% (CrN) to 26.7% (TiAlN). Full article

Public awareness of preventing pathogenic microorganisms has significantly increased. Among numerous microbial prevention methods, the deep-ultraviolet (DUV) disinfection technology has received wide attention by using the nitride-based light-emitting diode (LED). However, the light extraction efficiency of DUV LEDs and the utilization rate of emitted DUV light are relatively low at the current stage. In this study, a light distribution design (referred to as the reflective system) was explored to enhance the utilization of emitted DUV from LEDs, leading to successful and efficient surface and air disinfection. Optical power measurements and microbial inactivation tests demonstrated an approximately 79% improvement in average radiation power density achieved by the reflective system when measured at a 5 cm distance from the irradiation surface. Moreover, a statistically significant enhancement in local surface disinfection was observed with low electric power consumption. The reflective system was integrated into an air purifier and underwent air disinfection testing, effectively disinfecting a 3 m³ space within ten minutes. Additionally, a fluorine resin film at the nanolevel was developed to protect the light module from oxidation, validated through a 1200 h accelerated aging test under humid conditions. This research offers valuable guidance for efficient and energy-saving DUV disinfection applications. Full article

The complex red-bed geology is primarily composed of iron-rich sedimentary rock layers with clay minerals as a major component. The soil water content exceeds 30%, and its high viscosity and water content lead to the easy formation of mud cake on the cutterhead, endangering the safety and progress of construction, which poses a significant challenge for tunnel boring machines (TBMs). The use of dispersants to eliminate mud cake is a common method in engineering projects. This paper presents an improved disintegration experiment instrument to study the disintegration characteristics of mud cake from the red-bed geology under different dispersant solutions, proposing a dispersant formulation suitable for the red-bed geology of the Haizhu Bay Tunnel project. The results indicate that mud cake samples exhibit a moderate disintegration effect in pure water. Furthermore, it has been observed that the disintegration effect decreases as the thickness of mud cake increases. Sodium silicate solution was not suitable for treating the red-bed geological mud cake, while sodium hexametaphosphate and oxalic acid solutions had a good promoting effect on the disintegration of red-bed geological mud cake. However, there was a threshold for the dispersant concentration; exceeding this threshold actually worsened the disintegration effect. Ultimately, the engineering application of a 10% oxalic acid solution, which proved effective in disintegrating the mud cake, significantly enhanced the excavation efficiency in the Haizhu Bay Tunnel project. Full article

Traditional roadway lighting is intended to provide safe guidance for drivers and pedestrians, but the large-scale application of roadway lighting has resulted in significant energy consumption and light pollution. However, road markings prepared by luminous coating are a kind of multi-functional road marking that can meet the needs of highway lighting at night and save energy. Here, CaAl₂O₄:Eu²⁺,Nd³⁺,Gd³⁺ blue long-afterglow phosphor is obtained by the high-temperature solid-state method, and the blue luminescent coating is synthesized by the blending method. The phase composition, microscopic morphology, luminescence properties and water resistance of the phosphor and luminescent coatings are characterized. The best components and processes of the luminescent coating are explored to meet the application of an expressway. Considering the afterglow’s performance, the optimal calcination temperature of the phosphor is determined to be 1300 °C. The afterglow of the phosphor can be over 8 h after 2 h of daylight excitation. The addition of 1.25% SiO₂ to the luminescent coating improves the uniformity of the components, and the incorporation of 3.5% CaCO₃ improves the denseness of the coating. When the coating thickness is 0.8mm, the luminescent coating can achieve the best luminous effect. After 120 h of immersion in water, the afterglow intensity of the luminescent coating reduced to 70% of the original, which has excellent water resistance. The blue luminescent coating with the addition of appropriate amounts of CaCO₃ and SiO₂ improves the dispersion as well as the densification of the components in the coating to achieve the best luminescent effect. In the Shenyang area, different weather conditions (cloudy, sunny, rainy) have no significant effect on the afterglow performance of the luminescent coatings, all of which can achieve over 5 h of afterglow and are suitable for expressways. Full article

Ti–Ta impedance-graded coatings were prepared using cold spraying combined with hot isostatic pressing. Compared to the general Ti–Ta binary diffusion couple, the interdiffusion coefficient of as-sprayed Ti–Ta can be increased by approximately 25 times at 1100 °C due to grain refinement at the interface of the cold-sprayed particles. By the control of interdiffusion, pure Ta and pure Ti regions can remain in the materials after hot isostatic pressing at 900 °C. Hot isostatic pressing with capsulate reduced the porosity of the material efficiently to less than 0.02%. The strength of the as-sprayed Ti–Ta composite coating was significantly improved to 990.1 MPa, and the fracture strain reached 11.5%. The strengthening mechanism of Ti–Ta composite coatings relies primarily on the hindrance of dislocation slip by phase interfaces between α and β. Moreover, the macroscopic interfacial bonding strength of the graded material exceeds 881 MPa, which is comparable to that of bulk materials. Full article

In order to improve the pseudocapacitance performance of metal sulfide electrode materials and obtain supercapacitor energy storage devices with excellent electrochemical reversibility and long-term cycle stability, the synthesis of flower-shaped crystal nickel–cobalt sulfide and its supercapacitor performance were studied. NiCo₂S₄ flower-shaped crystal nickel–cobalt sulfide was prepared by the hydrothermal method with nickel foam as the raw material, and electrode materials were added to prepare supercapacitor electrodes for testing of the supercapacitor performance. The physical properties of flower-shaped crystal nickel–cobalt sulfide were tested by a scanning electron microscope and transmission electron microscope, and the voltammetric cycle and constant current charge and discharge of supercapacitor electrodes prepared from this sulfide were analyzed through experiments. The experimental results showed that the flower crystal microstructure had a positive effect on the electrochemical properties. The capacitance value was always high at different current densities, and the capacity was as high as 3867.8 A/g at pH 12. After 2000 voltage–charge–discharge cycle tests, the petal-like sulfide capacity still had a retention rate of 90.57, the flower crystal nickel–cobalt sulfide still showed an excellent supercapacitor performance and the specific capacity was still high, which demonstrates that this sulfide has excellent cyclic stability and durability in electrochemical applications. Full article

Electrospark coatings alloyed with MoS₂ have been studied. The coatings were obtained by the following two strategies: the first consisted of pre-applying molybdenum disulfide to the treated surface and alloying with a molybdenum electrode (Mo + MoS₂ coating); the second consisted of applying a paste with a sulfur content of 33.3% to the treated surface and alloying with a molybdenum electrode (Mo + S coating). The structure, phase composition, and tribological properties of the coatings were investigated. The coatings have a complex structure consisting of an upper soft layer, a hardened white layer, a diffusion zone, and a substrate. Element analysis and cross-sectional hardness changes indicated that element diffusion occurred at the coating/substrate interface. The phase composition of the coatings is represented by BCC and FCC solid solutions on Fe, and MoS₂ is also detected. In Mo + S coatings, the molybdenum disulfide on the surface is about 8%; in Mo + MoS₂ coatings, it is 27%–46%. The obtained coatings show very good tribological properties compared to molybdenum ESA coatings. The frictional forces and coefficients are reduced by a factor of 10 and 40, depending on the test conditions. Full article

With the development of society, the demand for smart coatings is increasing. The development of flexible strain sensors using block copolymer self-assembled ionic gel materials provides a promising method for promoting the development of smart coatings. The ionic liquid in the ionic part of the material is crucial for the performance of the sensor. In this study, the structural changes within FDA/dEAN (self-assembly of acrylated Pluronic F127 (F127-DA) in partially deuterated ethylammonium nitrate (dEAN)) triblock copolymer ionic gel during uniaxial tensile flow were characterized using an in situ SAXS technique. The results revealed that the characteristics of the responses of the ionic gel to strain resistance were intricately linked to the evolution of its microstructure during the tensile process. At low levels of strain, the face-centered cubic lattice arrangement of the micelles tended to remain unchanged. However, when subjected to higher strains, the molecular chains aligned along the stretching direction, resulting in a more ordered structure with reduced entropy. This alignment led to significant disruption in bridging structures within the material. Furthermore, this research explored the impact of the stretching rate on the relaxation process. It was observed that higher stretching rates led to decreases in the average relaxation time, indicating rate dependence in the microstructure’s behavior. These findings provide valuable insights into the behavior and performance of flexible strain sensors based on ionic gel materials in smart coatings. Full article

The frictional properties of lithium compound grease (LCG) with different percentage compositions of few-layer graphene (FLG) were investigated, and the mechanisms of temperature and loading effects on LCG containing FLG are also considered. The concluding effect shows that 1 wt% FLG is more appropriate for friction and wear modifiers for lithium compound grease at elevated temperatures and less suitable at ordinary temperatures. Thickener chemisorption film, FLG layering film, and tribo-reaction film consisting of FeO(OH), Fe₂O₃, Fe₃O₄, Li₂O, and other oxides assist in the establishment of a lubricating boundary film on the friction interfaces lubricated with LCG containing FLG. The poor fluidity of lithium compound grease at low temperatures leads to poor dispersion of FLG, decreasing friction reduction capability. Under elevated temperature and low load condition, adding 1wt% FLG to LCG can only improve its wear-resistant property, the abrasion volume of steel plate reduced by 24.49%. Under elevated temperature and high load condition, adding 1wt% FLG to LCG can only enhance its anti-friction characteristics.. Conversely, FLG is unsuitable as an anti-friction and wear-resistant additive for LCG at low-temperature conditions. Full article

Since it is difficult to study the influence of different defect characteristics on the stress intensity factor of B-type sleeve fillet welds via experiments, this paper adopts ABAQUS finite element analysis software(Version 2019) to model the B-type sleeve fillet welds and studies the stress and stress intensity factor under different crack lengths, heights, and angles. The simulation results showed that with the increase in crack length and depth, the maximum stress intensity factor gradually increased, and with the increase in the crack inclination angle, the maximum stress intensity factor first increased and then decreased. Full article

Anyuan Temple, constructed in the 29th year of the Qing Dynasty (1764), serves as a repository of numerous Sanskrit inscriptions and Hexi color paintings from the Qing era. Among its collections, the green Tara Buddha statue, exquisitely carved from wood, is recognized as a national first-class cultural relic. This edifice is instrumental in advancing our comprehension of painting artistry in royal temples. The current research focused on the pigments and binders utilized in the color paintings within Anyuan Temple, located in Chengde. An investigative process entailed collecting four samples from the paintings adorning the temple’s beams. These samples underwent comprehensive analysis using a variety of techniques, such as Scanning Electron Microscopy and Energy-Dispersive Spectrometry (EDS), Micro Raman Spectroscopy (m-RS), and X-ray Diffraction (XRD). The examination revealed that the paintings comprised pigments of lead white, cinnabar, malachite, and azurite, corresponding to the colors white, red, green, and blue, respectively. The enduring stability and aesthetic appeal of these pigments suggest their suitability for use in future conservation efforts. Additionally, Pyrolysis Gas Chromatography/Mass Spectrometry (Py-GC/MS) analysis identified animal glue as the binding agent in the wood component paintings. These insights are pivotal for the forthcoming restoration endeavors of Anyuan Temple, offering essential guidance in selecting the appropriate materials for restoration. Full article

In this study, the influence of W, Cr, and Mo on the microstructure and mechanical properties of the arc-welded interface of TiC cermet and low-carbon steel was investigated. MIG arc welding was employed to deposit muti-alloyed low-carbon steel flux-cored wire onto the surface of the TiC cermet to create the arc-welded interface. Analysis of the microstructure, phase composition, and shear fracture of the interface were conducted by OM (optical microscopy), SEM (scanning electron microscope), EMPA (Electron Probe X-ray Micro-Analyzer), and XRD (X-ray diffraction) methods. The results indicate that the order of influence on the performance of the welded interface is perceived as Cr > W > Mo. The preferred ratio of element content is W at 1.0 wt.%, Cr at 0.5 wt.%, and Mo at 2.0 wt.%. During the arc-welding process, W and Mo formed a rim structure of TiC particles to inhibit the dissolution of TiC particles, while Cr formed dispersed carbides in the bonding phase. The synergistic impact of these components resulted in the simultaneous enhancement of both the TiC particles and the bonding phase. This led to a significant increase in the shear strength of the TiC cermet welded interface to 787 MPa, marking an 83% improvement compared to the welded interface without reinforcement, which exhibited a shear strength of 430 MPa. Full article

In this paper, based on an Fe-based amorphous alloy, four kinds of RGO/Cu/Fe-based amorphous composite coatings with mass ratios of 5%, 10%, 15%, and 20% of RGO/Cu were prepared on the surface of 45# steel by using high-velocity oxy-fuel (HVOF) spraying. The coatings were immersed in simulated seawater at room temperature and at 90 °C for different lengths of time, and their corrosion resistance was tested using electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), and X-ray diffraction (XRD), and the surface morphology and phase distribution of the samples were observed. The results showed that with the increase in the introduction ratio of RGO/Cu, when the addition ratio reached 15%, the composite coating had the best corrosion resistance. After soaking in simulated seawater at 90 °C for 18 days, the surface of the coating showed slight peeling and crack propagation, but no obvious pitting phenomenon occurred. The corrosion mechanism of the RGO/Cu/Fe coating in high-temperature seawater is mainly that high temperature causes the cracking of the coating, which opens up a transport channel for corrosion media. However, due to the addition of RGO, the corrosion has a certain self-limitation effect, which is mainly due to the toughening effect of RGO on the coating and its effect on extending the corrosion channel. Full article

Defect annihilation of the IGZO/SiO₂ layer is of great importance to enhancing the bias stress stabilities of bottom-gate coplanar thin-film transistors (TFTs). The effects of annealing temperatures (T_a) on the structure of the IGZO/SiO₂ layer and the stabilities of coplanar IGZO TFTs were investigated in this work. An atomic depth profile showed that the IGZO/SiO₂ layer included an IGZO layer, an IGZO/SiO₂ interfacial mixing layer, and a SiO₂ layer. Higher T_a had only one effect on the IGZO layer and SiO₂ layer (i.e., strengthening chemical bonds), while it had complex effects on the interfacial mixing layer—including weakening M-O bonds (M: metallic elements in IGZO), strengthening damaged Si-O bonds, and increasing O-related defects (e.g., H₂O). At higher T_a, IGZO TFTs exhibited enhanced positive bias temperature stress (PBTS) stabilities but decreased negative bias temperature stress (NBTS) stabilities. The enhanced PBTS stabilities were correlated with decreased electron traps due to the stronger Si-O bonds near the interfacial layer. The decreased NBTS stabilities were related to increased electron de-trapping from donor-like defects (e.g., weak M-O bonds and H₂O) in the interfacial layer. Our results suggest that although higher T_a annihilated the structural damage at the interface from ion bombardment, it introduced undesirable defects. Therefore, to comprehensively improve electrical stabilities, controlling defect generation (e.g., by using a mild sputtering condition of source/drain electrodes and oxides) was more important than enhancing defect annihilation (e.g., through increasing T_a). Full article

Electroluminescence (EL) is an innovative technology in the lighting area. EL devices’ main structure consists of a phosphor layer sandwiched between two electrodes. In this work, several alternating-current EL devices were developed by applying a set of sequential layers with combinations of in-house prepared inks and a commercially available ink as the phosphor layer. A flexible polyester textile substrate was functionalized with the inks by spray coating, after knife coating an interfacial layer directly on the surface. A thorough study was carried out on the phosphor layer composition to optimize the EL device performance, more precisely, illuminance intensity and illuminance homogeneity. The developed phosphor layer was composed of zinc sulfide doped with copper (between 30.0 and 38.1 wt%) and diluted by using a diluent at different concentrations (from 28.0 to 35.5 wt%). The best peak illuminance intensity of 61 lux was obtained when the phosphor ink presented a 35.4% ZnS:Cu ratio and was diluted with 33.0% diluent. This study aimed to determine the best formulation of the phosphor layer, which can be highly useful for further developments of EL devices, taking into account different applications in the market. Full article

Monitoring the gas composition in library environments is crucial for the preservation of ancient books. In this study, TiO₂ NTs/CNTs composites were synthesized via a hydrothermal method and utilized as nano-gas sensors for NO₂ detection. The surface morphology and element composition of the samples were characterized using scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). Additionally, the gas sensitivity of the prepared TiO₂ nanocomposites was evaluated at different temperatures, both with and without ultraviolet light irradiation. The results demonstrate that the synthesized TiO₂ NTs/CNTs samples exhibit a large specific surface area due to their titanium dioxide nanotubes (TiO₂ NTs) and carbon nanotubes (CNTs) composition. Moreover, these samples display excellent gas sensitivity under ultraviolet light irradiation at temperatures of 120 °C. Compared to uncomposited and non-ultraviolet light irradiated samples, the sensor response rate is significantly improved, enabling effective monitoring of NO₂ gas in library environments conducive to preserving ancient books. Overall, our findings highlight that the developed TiO₂ NTs/CNTs nano gas sensor holds great potential for monitoring and safeguarding ancient books. Full article

NO₂ is a prevalent environmental pollutant, and its reaction with water produces nitric acid, which is one of the main factors contributing to the degradation of books and paper. Therefore, it is crucial to develop a real-time monitoring system for NO₂ gas content in the air and establish timely response measures to delay book aging and provide effective protection. In this study, TiO₂ nanotubes (NTs) were fabricated using the anodic oxidation method, followed by the preparation of TiO₂ NT/MoS₂ composites through hydrothermal synthesis. It was observed that flaky MoS₂ is attached to the surface of TiO₂ nanotubes, forming aggregated structures resembling flower balls. The TiO₂ NT/MoS₂ nanocomposites were found to exhibit a rapid response with a 5 s response time and an 80 s recovery time towards 367 ppm NO₂ at 260 °C. The gas response to 100 ppm NO₂ vapor was 3.3, which is higher than all the other gases under the same concentration. Our experimental results demonstrate that compared to pure TiO₂ NTs, TiO₂ NT/MoS₂ composites exhibit a larger specific surface area along with higher sensitivity and faster response times towards various concentrations of NO₂ gas. Full article

Wire Arc Additive Manufacturing (WAAM) has emerged as a highly promising method for the production of large-scale metallic structures; nonetheless, the presence of microstructural inhomogeneities, anisotropic properties, and porosity defects within WAAM Al alloys has substantially hindered their broader application. To surmount these obstacles, ultrasonic-assisted WAAM was applied in the fabrication of thin-wall structures utilizing 7075 Al alloy. This study investigates the effects of ultrasonic-assisted Wire Arc Additive Manufacturing (WAAM) on the structural and mechanical properties of 7075 Al alloy specimens. Microstructural analysis showed a significant refinement in grain distribution, with the average grain size notably reduced, enhancing the material’s homogeneity. Porosity across the specimens was quantified, showing a decrease in values from the upper (0.02151) to the middle (0.01347) and lower sections (0.01785), correlating with the rapid cooling effects of WAAM. Mechanical testing revealed that ultrasonic application contributes to a consistent hardness pattern, with measurements averaging 70.71 HV_0.1 horizontally and 71.23 HV_0.1 vertically, and significantly impacts tensile strength; the horizontally oriented specimen exhibited a tensile strength of 236.03 MPa, a yield strength of 90.29 MPa, and an elongation of 31.10% compared to the vertically oriented specimen which showed reduced mechanical properties due to the presence of defects such as porosity and cracks. The fracture morphology analysis confirmed a predominantly ductile fracture mode, supported by the widespread distribution of dimples on the fracture surface. The integration of ultrasonic vibrations not only refined the grain structure but also modified the secondary phase distribution, enhancing the quasi-isotropic properties of the alloy. These results underline the potential of ultrasonic-assisted WAAM in improving the performance of the 7075 Al alloy for critical applications in the aerospace and automotive industries, suggesting a promising direction for future research and technological advancement in additive manufacturing processes. Full article

Laser cladding has unique advantages in improving the wear resistance of materials or workpiece surfaces. CeO₂ could play a role in promoting the flow of the molten pool and grain refinement during the laser cladding process, which is likely to further improve the wear resistance of the coating. In this work, CeO₂ was introduced into the MgAl₂O₄/Fe-based laser cladding coating on the surface of GCr15 steel. The effects of the CeO₂ content on the phase composition, microstructure, hardness, and wear resistance of the coatings were also systematically investigated. The results showed that the addition of CeO₂ enhanced the continuity of the coating and reduced the size of the MgAl₂O₄ particles, which was associated with the addition of CeO₂’s intensification of the melt pool flow. The metal grain size reduced and then increased as the CeO₂ content increased, whereas the hardness and wear resistance of the MgAl₂O₄/Fe-based coatings increased and then decreased. Compared with the MgAl₂O₄/Fe-based coating without CeO₂, the hardness of the MgAl₂O₄/Fe-based coating with 1.0 wt% CeO₂ increased by 10% and the wear rate decreased by 40%, which was attributed to the metal grain refinement and particle dispersion strengthening. Full article

The work aims to enhance and modify the armature surface in electromagnetic rail launch systems and improve its anti-ablation performance to better resist the impact ablation effects of high-temperature and high-speed arcs during the electromagnetic rail launch process and improve launch reliability. TiC particles are widely selected as metal material reinforcements, with advantages such as high melting points and high hardness. In this paper, the arc impact model of pure aluminum alloy and the arc impact model of TiC particle-reinforced aluminum-matrix composite coating–pure aluminum alloy were constructed based on molecular dynamics simulation. The ablation resistance of the material was evaluated by analyzing the depth of arc impact, the mass loss of the model, the number of gasification atoms, and the surface temperature of the material. The protection mechanism of the modified layer on the substrate was revealed by analyzing the damage degree of the surface and subsurface of the material after arc impact. The results showed that the strengthening mechanism of TiC particle-reinforced aluminum-matrix composites included fine grain strengthening, dispersion strengthening, dislocation strengthening, and so on. Covering TiC particle-reinforced aluminum-matrix composite coating on the surface of aluminum alloy armature is helpful in improving its ablation resistance. The research results can provide a theoretical basis and technical support for the modification design and performance control of electromagnetic rail armature. Full article

New and valuable packaging materials, with high biocompatibility and biodegradability, have garnered attention in recent years. The aim of this study was to investigate the physicochemical characterization and biological activities of chitosan (CH)-based composite films with the incorporation of chestnut flower essential oil (CFEO). The composite films were prepared by the casting method and characterized in terms of structural, morphological, and mechanical properties via FT-IR, XRD, UV, SEM, AFM, and TGA. Antibacterial properties were investigated using Staphylococcus aureus, Escherichia coli, and Calletotrichum musae. Antioxidant capabilities were measured by DPPH assay. The results proved the significantly increased water vapor permeability (WVP), heat resistance, and antibacterial and antioxidant capabilities of CH-CFEO films. The incorporation of CH and CFEO enhanced UV blocking, which made the film shield almost all UV light. Films with a tensile strength of 6.37 ± 0.41 MPa and an elongation at break of 22.57 ± 0.35% were obtained with 6 mg mL⁻¹ of CFEO. Subsequently, banana preservation experiments also confirmed that the composite films could effectively extend shelf life through reducing weight loss. These desirable performances enable our newly developed composite films to be a remarkable packaging material to become alternatives to traditional petroleum-based food-packaging materials and solve the fresh fruit preservation dilemma. Full article

The tantalum carbide coatings were deposited on substrates made of 12Kh18N10T steel, ZhC6 alloy, and molybdenum by reduction of TaBr₅ and CCl₄ vapors with cadmium vapors at temperatures of 950–1000 K. The average deposition rate of coatings on molybdenum was ~5 μm/h, on ZhC6 alloy was ~6 μm/h, and on 12Kh18N10T steel was ~8 μm/h. The coatings were formed as columnar grains on the substrate surface and as a diffuse layer in the substrate material. The surface layers contained mainly tantalum monocarbide TaC_y (y = 0.72–0.86) and a small fraction of tantalum. The coatings on the surface of ZhC6 alloy and 12Kh18N10T steel flaked off with increasing thickness, which was due to different thermal expansion of the coating and substrate, as well as concentration inhomogeneity and phase transitions in the substrate material during coating deposition and during the heating and cooling processes. Full article

Organic montmorillonite (OMMT) was prepared from Na-montmorillonite (MMT) by Hexadecylamine (HDA) modification. The composite material has good smoothness, acidity, and salt resistance. OMMT was characterized using small-angle X-ray diffraction, Fourier transform infrared spectroscopy, scanning electron microscopy, and a video optical contact angle measuring instrument. The results showed that the layer spacing was enlarged from 1.44 nm to 2.87 nm after the modification, and the hydrophobicity performance was greatly improved. The organic modification of MMT was successful. The surface morphology, roughness, and anticorrosion properties of the organic montmorillonite/epoxy (OMMT/EP) composite coating were investigated and compared with those of the epoxy (EP) coating. The OMMT/EP composite coating had a flatter surface than the EP coating. The roughness was reduced from 65.5 nm to 10.3 nm. The electrochemical impedance spectroscopy showed that the composite coating’s thickness positively affected its anticorrosion performance, the corrosion current density (I_corr) decreased with the increase in thickness, and its maximum impedance was much larger than that of EP coating. The protection efficiency of the OMMT/EP composite coating was 77.90%, which is a significant improvement over the EP’s 31.27%. In addition, the corrosion resistance of the composite coating gradually decreased with increasing immersion time, but the change was insignificant. Full article

This paper demonstrates a simple method to improve the field emission of graphene sheets (GSs) by coating them with thin films of rare earth oxides. The rare earth oxide films are coated on GS using drop coating, without changing the surface morphology, resulting in a remarkable improvement in the field emission properties of GSs. The field emission property of GSs is tunable and can be optimized by applying various rare earth oxide films at the appropriate level. It is found that the turn-on field of GSs is reduced from 4.2 V/mm to 1.7 V/mm by Gd₂O₃ and to 2.2 V/mm by La₂O₃. The threshold field of GS is also reduced from 7.8 V/mm to 3.4 V/mm and 4.8 V/mm, respectively. Field emission results indicate that the improvement is due to the low work function surface and more effective emission sites generated around the GS surface after coating. The field emission test and the emission pattern suggest that the field emission performance of GS can be significantly enhanced through the application of La₂O₃ and Gd₂O₃ coating, as well as by optimizing the concentration of rare earth oxides in the coating. Hence, the rare earth-coated GS can serve as a potential field emitter. Full article

Semiconductor chips are packaged in a process that involves creating a path to allow for signals to be exchanged with the outside world and ultimately achieving a form to protect against various external environmental conditions such as heat and moisture. The wire bonding type of packaging is a method in which thin metal wires are bonded to pads to create an electrical connection between the chip and the lead frame. An Epoxy Molding Compound (EMC) can be applied to protect semiconductor chips from external environmental conditions such as heat, shock, and moisture. However, EMC contains halogen elements and sulfides and has hydrophilic properties, which can lead to a corrosive environment. The present study aims to evaluate the influence of chloride, which is a contaminant formed during the PCB manufacturing process. To this end, the galvanic corrosion of bonding wire materials Cu wire, Cu wire alloyed with 1% Pd, and Cu wire coated with Pd was investigated. The first ball bond was bonded to the Al pad and the second stitch bond was bonded to the Au pad of the manufacturing process, after which the galvanic corrosion behavior in the semiconductor packaging module specimen was analyzed. A model of galvanic corrosion behavior was also proposed. Full article

It remains a popular question whether rare earth oxides encourage reinforcing phases to the uniform distribution in cermet coating to improve the mechanical properties. This study applied laser cladding to prepare the TiAl/WC/CeO₂ MMC cermet coatings on the TC21 alloy substrate. The effects of CeO₂ content on the phase composition, microstructure formation, evolution mechanism, and properties of cermet coatings were investigated. Results show that the incorporation of CeO₂ did not change the phase of composite coating, but the shape of the TiC phase has a close relation to the CeO₂ content. CeO₂ enhanced the fluidity of the molten pool, which further encouraged the TiC/Ti₂AlC core-shell reinforcement phase. With the increase in CeO₂ content, the optimized coating contributed to homogenous microstructure distribution and fine grain size. Owing to the hard phases strengthening and dispersion strengthening effects of CeO₂, the microhardness of the composite coatings was all significantly higher (almost 1.6 times) than that of the substrate. Importantly, the addition of CeO₂ significantly improved the wear resistance of the composite coating. This work provides a certain reference value for the study of surface strengthening of key parts in the aerospace field. Full article

The large-scale application of stainless steel (SS) bipolar plates (BPs) in proton exchange membrane fuel cells (PEMFCs) is mainly limited by insufficient corrosion resistance and electrical conductivity. In this work, Ta-Nb-N coatings were prepared on 316L SS substrates by unbalanced magnetron sputtering to improve corrosion resistance and conductivity. The Ta-Nb-N coatings had a dense structure without obvious defects. In simulated PEMFC cathode environments consisting of 0.5 M H₂SO₄ + 2 ppm HF at 70 ± 0.5 °C, which is harsher than the U.S. Department of Energy specification, the corrosion current density of Ta-Nb-N-coated BPs was reduced to 2.2 × 10⁻² $\mathsf{\mu }$A$·$cm⁻². Ta-Nb-N-coated samples showed better electrical conductivity than 316L SS, which had an excellent interfacial contact resistance of 9.2 mΩ$·$cm². In addition, the Ta-Nb-N-coated samples had a water contact angle of 100.7°, showing good hydrophobicity for water management. These results indicate that Ta-Nb-N coatings could be a promising material for BPs. Full article

This paper studied favorable low-temperature plasma (LTP) surface treatment modes for Carbon Fiber Reinforced Polymer (CFRP)/Al7075 single-lap joints using complex experimental methods and analyzed the failure modes of the joints. The surface physicochemical properties of CFRP after LTP surface treatment were characterized using scanning electron microscopy (SEM), contact angle tests, and X-ray photoelectron spectroscopy (XPS). The influence mechanism of LTP surface treatment on the bonding properties of CFRP/Al7075 single-lap Joint was studied. The results of the complex experiment and range analysis showed that the favorable LTP surface treatment parameters were a speed of 10 mm/s, a distance of 10 mm, and three repeat scans. At these parameters, the shear strength of the joints reached 30.76 MPa, a 102.8% improvement compared to the untreated group. The failure mode of the joints shifted from interface failure to substrate failure. After low-temperature plasma surface treatment with favorable parameters, the CFRP surface exhibited gully like textures, which enhanced the mechanical interlocking between the CFRP surface and the adhesive. Additionally, the surface free energy of CFRP significantly increased, reaching a maximum of 78.77 mJ/m². XPS results demonstrated that the low-temperature plasma surface treatment led to a significant increase in the content of oxygen-containing functional groups, such as C-O, C=O, and O-C=O, on the CFRP surface. Full article

During the Ming Dynasty, the Five-Dragon Palace functioned as a royal Taoist temple set atop one of China’s holiest Taoist mountains, Wudang Mountain. Two tower polychrome sculptures with exquisite craftsmanship have remained over the centuries. In this study, the painting materials and the techniques used to construct these sculptures were analyzed through multiple characterization methods, including optical microscope (OM) observations, micro-Raman spectroscopy, scanning electron microscopy–energy-dispersive X-ray spectroscopy (SEM−EDS), X-ray diffraction (XRD), micro-Fourier-transform infrared spectroscopy (μ−FTIR), and pyrolysis–gas chromatography/mass spectrometry (Py−GC/MS). The results revealed that the pigments used in these sculptures included red pigments, which were composed of mercury (II) sulfide (cinnabar or vermillion), minium (Pb₃O₄), and hematite (Fe₂O₃); green pigments, which included atacamite and botallackite (Cu₂Cl(OH)₃), and blue pigments, which comprised smalt (CoO·nSiO₂) and azurite (Cu₃(CO₃)₂(OH)₂). The white base layer was composed of quartz and mica minerals combined with gypsum or plant fiber, and the gold foil was adhered to the surface using heated tung oil. In addition, a special multi−layer technique was applied, with red under the golden gilding, white under the blue layer, and gray and black under the green layer. Drying oil was used as a binder for lead-containing pigments. This study offers substantial proof of reliable techniques to use in the continuing conservation of these sculptures, and it also serves as a foundation to determine if they can be dated to the late Ming or early Qing Dynasty (17th century). Full article