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Metals, Volume 9, Issue 7

2019 July - 94 articles

Cover Story: The outstanding mechanical and corrosion properties of duplex stainless steels (DSSs) highly depends on the austenite-to-ferrite phase balance (A/F). This phase ratio can shift in a large scale during welding. To influence the A/F, nitrogen addition to argon shielding is frequently used because the dissolved nitrogen content in the weld metal (WM) predetermines the A/F. An improved theoretical model was established in order to simulate the WM dissolved nitrogen content, and it was validated using six different shielding gases at two heat input levels. This improved model delivers the basics for shielding gas selection and the subsequent weld design. View this paper.
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Articles (94)

  • Article
  • Open Access
33 Citations
10,890 Views
22 Pages

23 July 2019

Thin stamped bipolar plates (BPPs) are viewed as promising alternatives to traditional graphite BPPs in proton exchange membrane fuel cells. Metallic BPPs provide good thermal/electrical conductivity and exhibit high mechanical strength, to support t...

  • Article
  • Open Access
12 Citations
3,695 Views
13 Pages

Design for Novel Hot-Work Die Steel by Thermodynamic Calculation and Microstructural Examination

  • Zunjun Zhang,
  • Jishan Zhang,
  • Zhihao Yao,
  • Guoliang Xie,
  • Yong Lian,
  • Minyu Ma,
  • Chao Zhao and
  • Jinfeng Huang

22 July 2019

In this paper, a new type of hot-work die steel with excellent high-temperature mechanical properties at 700 °C was designed based on the traditional 25Cr3Mo3NiNb steel with the help of Thermo-calc software. The effects of C, Cr, Mo, W and V on t...

  • Article
  • Open Access
27 Citations
5,384 Views
15 Pages

Modeling the Effect of Different Support Structures in Electron Beam Melting of Titanium Alloy Using Finite Element Models

  • Usama Umer,
  • Wadea Ameen,
  • Mustufa Haider Abidi,
  • Khaja Moiduddin,
  • Hisham Alkhalefah,
  • Mohammed Alkahtani and
  • Abdulrahman Al-Ahmari

22 July 2019

Electron beam melting (EBM) technology is a novel additive manufacturing (AM) technique, which uses computer controlled electron beams to create fully dense three-dimensional objects from metal powder. It gives the ability to produce any complex part...

  • Article
  • Open Access
5 Citations
4,678 Views
13 Pages

Study on Multi-Step Creep Aging Behavior of Al-Li-S4 Alloy

  • Yunlong Ma,
  • Feng Xia,
  • Lihua Zhan and
  • Yongqian Xu

22 July 2019

Creep age forming (CAF) is a new technology developed for manufacturing large aluminum components in the aerospace industry. Aluminum–lithium alloys may be used in aerospace components because of their high modulus, specific strength and specif...

  • Article
  • Open Access
9 Citations
4,174 Views
15 Pages

Experimental Determination of Electronic Density and Temperature in Water-Confined Plasmas Generated by Laser Shock Processing

  • Cristóbal Colón,
  • María Isabel de Andrés-García,
  • Cristina Moreno-Díaz,
  • Aurelia Alonso-Medina,
  • Juan Antonio Porro,
  • Ignacio Angulo and
  • José Luis Ocaña

22 July 2019

In this work, diagnoses of laser-induced plasmas were performed in several Laser Shock Processing (LSP) experiments using the Balmer Hα-line (656.27 nm) and several Mg II spectral lines. A Q-switched laser of Nd:YAG was focused on aluminum samp...

  • Article
  • Open Access
26 Citations
5,564 Views
14 Pages

Multi-Material Design in Welding Arc Additive Manufacturing

  • Kai Treutler,
  • Swenja Kamper,
  • Marcel Leicher,
  • Tobias Bick and
  • Volker Wesling

22 July 2019

Due to the inherent properties of the process, arc-based generative manufacturing offers the possibility, of specifically applying different material properties locally. One possibility to realize this is the use of different materials. Three approac...

  • Article
  • Open Access
23 Citations
4,690 Views
18 Pages

21 July 2019

This paper proposes intermittent feed high-speed grinding, which shows considerable advantages in terms of reducing grinding temperature, relieving grinding wheel blockage and improving workpiece surface integrity. In this grinding, the continuous fe...

  • Article
  • Open Access
18 Citations
4,868 Views
13 Pages

Residual Stress, Microstructure and Mechanical Properties in Thick 6005A-T6 Aluminium Alloy Friction Stir Welds

  • Xiaolong Liu,
  • Pu Xie,
  • Robert Wimpory,
  • Wenya Li,
  • Ruilin Lai,
  • Meijuan Li,
  • Dongfeng Chen,
  • Yuntao Liu and
  • Haiyan Zhao

21 July 2019

Plates (37 mm thick) of 6005A-T6 aluminum alloy were butt joined by a single-sided and double-sided friction stir welding (FSW). The 3D residual stresses in the joints were determined using neutron diffraction. The microstructures were characterized...

  • Article
  • Open Access
32 Citations
4,488 Views
13 Pages

21 July 2019

In aluminum deoxidized medium manganese steel, spinel inclusions are easily to form during refining, and such inclusions will deteriorate the toughness of the medium manganese steel. Rare earth inclusions have a smaller hardness, and their thermal ex...

  • Article
  • Open Access
28 Citations
19,710 Views
11 Pages

Root Cause Analysis of Surface Cracks in Heavy Steel Plates during the Hot Rolling Process

  • Abbas Bahrami,
  • Mahdi Kiani Khouzani,
  • Seyed Amirmohammad Mokhtari,
  • Shahin Zareh and
  • Maryam Yazdan Mehr

20 July 2019

This paper investigates the root cause of the formation of surface cracks on hot-rolled C–Mn constructional steel heavy plates. Cracks are rather evenly distributed over the surface in the form of colonies of cracks. Samples were cut from the h...

  • Article
  • Open Access
16 Citations
4,981 Views
12 Pages

Copper Dissolution from Black Copper Ore under Oxidizing and Reducing Conditions

  • Oscar Benavente,
  • María Cecilia Hernández,
  • Evelyn Melo,
  • Damián Núñez,
  • Víctor Quezada and
  • Yuri Zepeda

19 July 2019

Black copper oxides are amorphous materials of copper-bearing phases of manganese. They are complex mineral compounds with difficult to recognize mineralogy and have slow dissolution kinetics in conventional hydrometallurgical processes. This study e...

  • Feature Paper
  • Article
  • Open Access
15 Citations
4,521 Views
10 Pages

Aging Phenomena during In-Service Creep Exposure of Heat-Resistant Steels

  • G. N. Haidemenopoulos,
  • K. Polychronopoulou,
  • A. D. Zervaki,
  • H. Kamoutsi,
  • S. I. Alkhoori,
  • S. Jaffar,
  • P. Cho and
  • H. Mavros

19 July 2019

An investigation of aging phenomena during creep exposure has been conducted for HP-Nb cast reformer tubes for several exposure conditions. Aging was manifested by carbide precipitation, carbide coarsening, and carbide transformation. The transformat...

  • Article
  • Open Access
19 Citations
4,351 Views
13 Pages

18 July 2019

In this study, the traditional hot rolling to fabricate Al/Ti laminated metal composites (LMCs) was improved by using a pre-rolling diffusion process. The effect of the pre-rolling diffusion on microstructure and mechanical properties of Al/Ti LMCs w...

  • Article
  • Open Access
4 Citations
4,018 Views
10 Pages

18 July 2019

This article details the development and characterization of binary palladium alloys synthesized via a hydrothermal process. Palladium alloys, being good redox catalysts, could potentially replace platinum in many applications such as in dye sensitiz...

  • Article
  • Open Access
19 Citations
4,737 Views
12 Pages

The Influence of Warm Rolling on Microstructure and Deformation Behavior of High Manganese Steels

  • Marco Haupt,
  • Max Müller,
  • Christian Haase,
  • Simon Sevsek,
  • Frederike Brasche,
  • Alexander Schwedt and
  • Gerhard Hirt

18 July 2019

In this work, a Fe-23Mn-0.3C-1Al high manganese twinning-induced plasticity (TWIP) steel is subjected to varying warm rolling procedures in order to increase the yield strength and maintain a notable ductility. A comprehensive material characterizati...

  • Article
  • Open Access
16 Citations
5,729 Views
19 Pages

18 July 2019

Hot-stamped steel has been widely used in automobile bumper and other safety components due to its high strength. Therefore, this paper investigates the effect of hydrogen content and strain rate on hydrogen-induced delay cracking (HIDC) behavior. Th...

  • Article
  • Open Access
2 Citations
3,179 Views
10 Pages

Isochronal Phase Transformation in Bimodal Ti-55531

  • Fuwen Chen,
  • Guanglong Xu,
  • Kechao Zhou and
  • Hui Chang

17 July 2019

Bimodal microstructures where globular α and acicular α phases are embedded in the β matrix are commonly used in industry-relevant Ti-55531. To optimize the performance of Ti-55531 through heat treatment, it is crucial to understand...

  • Article
  • Open Access
12 Citations
6,160 Views
12 Pages

17 July 2019

Sn-58Bi eutectic solder is the most recommended low temperature Pb-free solder but is also limited from the interfacial embrittlement of Bi segregation. Since the quaternary Sn-38Bi-1.5Sb-0.7Ag solder provides a similar melting point as Sn-58Bi eutec...

  • Article
  • Open Access
8 Citations
4,045 Views
14 Pages

17 July 2019

The single-crystal and polycrystalline elastic parameters of paramagnetic Fe0.6−xCr0.2Ni0.2Mx (M = Al, Co, Cu, Mo, Nb, Ti, V, and W; 0 ≤ x ≤ 0.08) alloys in the face-centered cubic (fcc) phase were derived by first-principles electronic s...

  • Article
  • Open Access
37 Citations
6,022 Views
13 Pages

Laser Shock Peening: Toward the Use of Pliable Solid Polymers for Confinement

  • Corentin Le Bras,
  • Alexandre Rondepierre,
  • Raoudha Seddik,
  • Marine Scius-Bertrand,
  • Yann Rouchausse,
  • Laurent Videau,
  • Bruno Fayolle,
  • Matthieu Gervais,
  • Leo Morin and
  • Laurent Berthe
  • + 3 authors

17 July 2019

This paper presents the first extensive study of the performances of solid polymers used as confinement materials for laser shock applications such as laser shock peening (LSP) as opposed to the exclusively used water-confined regime up to now. The u...

  • Article
  • Open Access
9 Citations
6,287 Views
22 Pages

Some Recent Advances on Thermal–mechanical Fatigue Design and Upcoming Challenges for the Automotive Industry

  • Fabien Szmytka,
  • Pierre Osmond,
  • Luc Rémy,
  • Pierre-Damien Masson,
  • Agathe Forré and
  • François-Xavier Hoche

17 July 2019

Automotive industry faces numerous evolutions regarding environment regulations and parts reliability. Through the specific case of a cylinder head, actual and forthcoming challenges for low-cycle and thermal–mechanical fatigue design in an ind...

  • Feature Paper
  • Article
  • Open Access
8 Citations
4,271 Views
11 Pages

16 July 2019

In this work, a titanium–tantalum carbonitride based cermet, with cobalt as the binder phase and boron as a sintering additive, was developed by a mechanically induced self-sustaining reaction process using two different methodologies. The boro...

  • Article
  • Open Access
30 Citations
6,900 Views
21 Pages

16 July 2019

In this work, a rolling simulation system for the hot rolling of steel is elaborated. The system is capable of simulating rolling of slabs and blooms, as well as round or square billets, in different symmetric or asymmetric forms in continuous, rever...

  • Article
  • Open Access
8 Citations
4,626 Views
15 Pages

Carbon Redistribution Process in Austempered Ductile Iron (ADI) During Heat Treatment—APT and Synchrotron Diffraction Study

  • Xiaohu Li,
  • Julia N. Wagner,
  • Andreas Stark,
  • Robert Koos,
  • Martin Landesberger,
  • Michael Hofmann,
  • Guohua Fan,
  • Weimin Gan and
  • Winfried Petry

16 July 2019

In-situ synchrotron diffraction and atom probe tomography (APT) have been used to study the carbon diffusion and redistribution process in austempered ductile iron (ADI) during austempering. The process of carbon content change in bainitic ferrite du...

  • Feature Paper
  • Article
  • Open Access
18 Citations
5,755 Views
20 Pages

15 July 2019

The performance of two selective electron beam melting operation modes, namely the manual mode and the automatic ‘build theme mode’, have been investigated for the case of a Ti-6Al-4V alloy (45–105 μm average particle size of the...

  • Communication
  • Open Access
2 Citations
3,733 Views
8 Pages

14 July 2019

The metastable Fe-Ni-P alloy with phosphorus (P) solid-solution structure has been fabricated by spark plasma sintering. Its face-centered cubic (FCC) matrix without the precipitation of phosphide attains a high plasticity and an excellent strain har...

  • Article
  • Open Access
5 Citations
4,722 Views
10 Pages

Comparison of the Dislocation Structure of a CrMnN and a CrNi Austenite after Cyclic Deformation

  • Rainer Fluch,
  • Marianne Kapp,
  • Krystina Spiradek-Hahn,
  • Manfred Brabetz,
  • Heinz Holzer and
  • Reinhard Pippan

13 July 2019

In the literature, the effects of nitrogen on the strength of austenitic stainless steels as well as on cold deformation are well documented. However, the effect of N on fatigue behaviour is still an open issue, especially when comparing the two allo...

  • Article
  • Open Access
22 Citations
4,816 Views
13 Pages

Leaching of Pure Chalcocite in a Chloride Media Using Sea Water and Waste Water

  • Norman Toro,
  • Williams Briceño,
  • Kevin Pérez,
  • Manuel Cánovas,
  • Emilio Trigueros,
  • Rossana Sepúlveda and
  • Pía Hernández

12 July 2019

Chalcocite is the most important and abundant secondary copper ore in the world with a rapid dissolution of copper in an acid-chloride environment. In this investigation, the methodology of surface optimization will be applied to evaluate the effect...

  • Article
  • Open Access
1 Citations
3,060 Views
12 Pages

The Analytical Model of Stress Zone Formation of Ti6Al4V/AA1050/AA2519 Laminate Produced by Explosive Bonding

  • Ireneusz Szachogluchowicz,
  • Lucjan Sniezek,
  • Krzysztof Grzelak,
  • Heorhiy Sulym,
  • Ihor Turchyn and
  • Iaroslav Pasternak

12 July 2019

This paper contains an analytical description of the deformation of the upper layer AA2519/AA1050/Ti6Al4V laminate produced by an explosive bonding method. The basic parameters of the explosive welding process that influence the quality of the bondin...

  • Article
  • Open Access
6 Citations
6,318 Views
20 Pages

12 July 2019

In this study, ultrasonic vibration (USV) was evaluated in preparation of Al–8wt.%Cu alloys at a lab-scale. Moreover, the role of Ti–6Al–4V sonotrode erosion and its contribution in grain refining were analyzed. Based on the experim...

  • Article
  • Open Access
21 Citations
4,715 Views
14 Pages

Effect of Substrate Roughness on Oxidation Resistance of an Aluminized Ni-Base Superalloy

  • Wojciech J. Nowak,
  • Kamil Ochał,
  • Patrycja Wierzba,
  • Kamil Gancarczyk and
  • Bartek Wierzba

12 July 2019

In the present work, it is shown that the surface preparation method used on two Ni-based superalloys prior to aluminizing chemical vapor deposition (CVD) is one of the most important factors determining the oxidation resistance of aluminized Ni-base...

  • Article
  • Open Access
12 Citations
6,485 Views
18 Pages

Effect of Lubrication and Forging Load on Surface Roughness, Residual Stress, and Deformation of Cold Forging Tools

  • Nuwan Karunathilaka,
  • Naoya Tada,
  • Takeshi Uemori,
  • Ryota Hanamitsu,
  • Masahiro Fujii,
  • Yuya Omiya and
  • Masahiro Kawano

12 July 2019

Cold forging is a metal forming that which uses localized compressive force at room temperature. During the cold forging process, the tool is subjected to extremely high loads and abrasive wear. Lubrication plays an important role in cold forging to...

  • Article
  • Open Access
10 Citations
3,620 Views
9 Pages

Improving Mechanical Properties of 18%Mn TWIP Steels by Cold Rolling and Annealing

  • Vladimir Torganchuk,
  • Andrey Belyakov and
  • Rustam Kaibyshev

11 July 2019

The microstructures and mechanical properties of Fe-0.4C-18Mn and Fe-0.6C-18Mn steels subjected to large strain cold rolling followed by annealing were studied. Cold rolling with a total reduction of 86% resulted in substantial strengthening at expen...

  • Feature Paper
  • Article
  • Open Access
16 Citations
5,205 Views
17 Pages

Precipitation Kinetics and Evaluation of the Interfacial Mobility of Precipitates in an AlSi7Cu3.5Mg0.15 Cast Alloy with Zr and V Additions

  • Pierre Heugue,
  • Daniel Larouche,
  • Francis Breton,
  • Denis Massinon,
  • Rémi Martinez and
  • X.-Grant Chen

11 July 2019

Recent environmental restrictions constrained car manufacturers to promote cast aluminum alloys working at high temperatures (180 °C–300 °C). The development of new alloys permits the fabrication of higher-strength components in engine...

  • Article
  • Open Access
44 Citations
11,431 Views
19 Pages

Influence of Microstructure on Mechanical Properties of Bainitic Steels in Railway Applications

  • Omid Hajizad,
  • Ankit Kumar,
  • Zili Li,
  • Roumen H. Petrov,
  • Jilt Sietsma and
  • Rolf Dollevoet

11 July 2019

Wheel–rail contact creates high stresses in both rails and wheels, which can lead to different damage, such as plastic deformation, wear and rolling contact fatigue (RCF). It is important to use high-quality steels that are resistant to these d...

  • Article
  • Open Access
3 Citations
6,276 Views
13 Pages

Isothermal Sections of the Ni-Cr-Ta Ternary System at 1200 °C and 1300 °C

  • Cuiping Wang,
  • Yuhui Liang,
  • Shuiyuan Yang,
  • Mujin Yang,
  • Lingling Li,
  • Jiajia Han,
  • Yong Lu and
  • Xingjun Liu

10 July 2019

Two isothermal sections of the Ni-Cr-Ta ternary system at 1200 °C and 1300 °C have been determined by using electron probe microanalysis, energy dispersive spectroscopy and differential scanning calorimeter. A Laves phase (Ni, Cr)2Ta(HT)(C14...

  • Article
  • Open Access
44 Citations
5,815 Views
9 Pages

Processing Variants in Medium-Mn Steels

  • John Speer,
  • Radhakanta Rana,
  • David Matlock,
  • Alexandra Glover,
  • Grant Thomas and
  • Emmanuel De Moor

10 July 2019

This paper highlights some recent efforts to extend the use of medium-Mn steels for applications other than intercritically batch-annealed steels with exceptional ductility (and strengths in the range of about 1000 MPa). These steels are shown to ena...

  • Article
  • Open Access
4 Citations
5,588 Views
11 Pages

Computer-Aided Material Design for Crash Boxes Made of High Manganese Steels

  • Angela Quadfasel,
  • Marco Teller,
  • Manjunatha Madivala,
  • Christian Haase,
  • Franz Roters and
  • Gerhard Hirt

10 July 2019

During the last decades, high manganese steels (HMnS) were considered as promising materials for crash-relevant automobile components due to their extraordinary energy absorption capability in tensile tests. However, in the case of a crash, the speci...

  • Article
  • Open Access
4 Citations
3,365 Views
12 Pages

10 July 2019

Biomass energy, as a reliable renewable energy source, has gained more and more attention. However, microstructure degradation and corrosion fatigue damage of heat pipes hinder its further application. In this paper, high temperature corrosion fatigu...

  • Article
  • Open Access
18 Citations
5,448 Views
13 Pages

10 July 2019

Selective laser surface melting, which brings together the bionic theory and the laser process, is an effective way to enhance the thermal fatigue behavior of materials. In this study, in order to examine the relationship between the mechanical prope...

  • Article
  • Open Access
25 Citations
5,178 Views
23 Pages

10 July 2019

Additive manufacturing of metals using gas metal arc welding has an associated problem of variations of height in the onset and extinguishing parts of the weld bead. In this research, robot-assisted welding has been performed to investigate the probl...

  • Article
  • Open Access
16 Citations
3,736 Views
15 Pages

Improving Strength and Ductility of a Mg-3.7Al-1.8Ca-0.4Mn Alloy with Refined and Dispersed Al2Ca Particles by Industrial-Scale ECAP Processing

  • Ce Wang,
  • Aibin Ma,
  • Jiapeng Sun,
  • Xiaoru Zhuo,
  • He Huang,
  • Huan Liu,
  • Zhenquan Yang and
  • Jinghua Jiang

9 July 2019

Tailoring the morphology and distribution of the Al2Ca second phase is important for improving mechanical properties of Al2Ca-containing Mg-Al-Ca based alloys. This work employed the industrial-scale multi-pass rotary-die equal channel angular pressi...

  • Review
  • Open Access
75 Citations
7,348 Views
25 Pages

9 July 2019

Magnesium-based hydrogen storage materials are considered to be one of the most promising solid-state hydrogen storage materials due to their large hydrogen storage capacity and low cost. However, slow hydrogen absorption/desorption rate and excessiv...

  • Article
  • Open Access
8 Citations
3,411 Views
11 Pages

8 July 2019

Micron Ti metal particles were incorporated into SiCp/7075Al composites using pressure infiltration. The interface structure between the Ti metal particles and the matrix during the casting processes were investigated. Results show that the dispersed...

  • Article
  • Open Access
14 Citations
4,137 Views
15 Pages

8 July 2019

The formation mechanism of deposits in commercial gas-fired magnetization-reduction roasting rotary kiln was studied. The deposits ring adhered on the kiln wall based on the bonding of low melting point eutectic liquid phase, and the deposit adhered...

  • Article
  • Open Access
3 Citations
3,517 Views
18 Pages

Study on Microstructure and Properties of a New Warm-Stamped Niobium-Alloyed Steel

  • Peng Tian,
  • Wen Liang,
  • Zhennan Cui,
  • Guoming Zhu,
  • Yonglin Kang,
  • Baoshun Li,
  • Li Lin and
  • Rendong Liu

8 July 2019

The warm stamping technology is a promising technology to meet the needs of car weight reduction and energy conservation. In order to compare with the mechanical properties of the traditional hot-stamped boron-alloyed steel 22MnB5, a new warm-stamped...

  • Article
  • Open Access
5 Citations
3,310 Views
12 Pages

Role of Vanadium Addition on Hot Deformation Behavior of Aluminum Alloy 5083

  • Lijuan Wang,
  • Xiangjie Wang,
  • Xiao Zhu,
  • Xin Xu,
  • Jianzhong Cui,
  • Bin Liao,
  • Xiaodong Wang and
  • Xiaodong Wu

8 July 2019

The effect of V addition on the hot deformation behavior of AA5083 was investigated. Single axial compression tests were conducted on the cast and homogenized samples with strain rates ranging from 0.01 to 10 s−1 and deformation temperatures ra...

  • Article
  • Open Access
22 Citations
4,466 Views
12 Pages

Deformation Behavior of a Double Soaked Medium Manganese Steel with Varied Martensite Strength

  • Alexandra Glover,
  • Paul J. Gibbs,
  • Cheng Liu,
  • Donald W. Brown,
  • Bjørn Clausen,
  • John G. Speer and
  • Emmanuel De Moor

7 July 2019

The effects of athermal martensite on yielding behavior and strain partitioning during deformation is explored using in situ neutron diffraction for a 0.14C–7.14Mn medium manganese steel. Utilizing a novel heat treatment, termed double soaking,...

  • Article
  • Open Access
20 Citations
6,347 Views
16 Pages

7 July 2019

Duplex stainless steels (DSSs) are gaining more and more attention in corrosion-resistant applications and also in the transport and automotive industry. The outstanding mechanical and corrosion properties of DSSs highly depends on the austenite-to-f...

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Metals - ISSN 2075-4701