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Metals, Volume 14, Issue 5

2024 May - 117 articles

Cover Story: The properties of pure iron processed via hot rolling and electron and laser powder bed fusion, using different raw materials and process conditions, are compared. The manufacturing of the specimens led to five distinct microstructures, each with unique features and mechanical responses. Using optical, electron and transmission electron microscopy, the material was explored in various strain states, allowing for an in-depth examination of the material in the course of quasistatic loading. Grain size and substructures within the grains define the homogeneity of strain distribution and localization. Macro-to-micro insight is given to evaluate the behavior of characteristic microstructures. View this paper
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Articles (117)

  • Article
  • Open Access
1 Citations
1,824 Views
11 Pages

Aging Treatment Induces the Preferential Crystallographic Orientation of αs in the Near-α Titanium Alloy Ti60

  • Bin Liu,
  • Chenglu Liu,
  • Xuewen Li,
  • Hao Wu,
  • Kesong Miao,
  • He Wu and
  • Rengeng Li

20 May 2024

In this article, we subjected the Ti60 alloy to solid-solution treatment at 1020 °C and aging treatment at 600 °C, respectively, achieving a bimodal microstructure. The microstructures obtained after aging treatment showed no significant diff...

  • Article
  • Open Access
2 Citations
2,020 Views
18 Pages

Activity Calculation and Vacuum Separation Theoretical Research concerning Ag–Cu, Ag–Sb and Cu–Sb Binary Alloys

  • Qingsong Li,
  • Yang Tian,
  • Lingxin Kong,
  • Bin Yang,
  • Baoqiang Xu,
  • Wenlong Jiang and
  • Lipeng Wang

20 May 2024

The Ag–Cu–Sb system is a key component of lead anode slime and boasts an exceptionally high economic recovery value. In this work, six models, including the Molecular Interaction Volume Model (MIVM), Modified Molecular Interaction Volume...

  • Article
  • Open Access
1,523 Views
12 Pages

Hydrostatic Equation of State of bcc Bi by Directly Solving the Partition Function

  • Yue-Yue Tian,
  • Bo-Yuan Ning,
  • Hui-Fen Zhang and
  • Xi-Jing Ning

20 May 2024

Body-centered cubic bismuth (Bi) is considered to be an enticing pressure marker, and, therefore, it is highly desirable to command its accurate equation of state (EOS). However, significant discrepancies are noted among the previous experimental EOS...

  • Article
  • Open Access
2 Citations
2,237 Views
12 Pages

Revealing the Superior Post-Necking Elongation in the Fine-Grained Ti-6Al-4V ELI at Cryogenic Temperature

  • Quan Gao,
  • Rengeng Li,
  • Hao Wu,
  • Kesong Miao,
  • He Wu,
  • Chenglu Liu and
  • Xuewen Li

20 May 2024

The mechanical properties of a fine-grained (FG) Ti-6Al-4V extra-low interstitial (ELI) alloy were investigated by tensile tests at 298 K and 77 K. The experimental results indicated that, at 77 K, the alloy exhibits a small uniform elongation of 2.6...

  • Article
  • Open Access
2 Citations
2,299 Views
18 Pages

The Effect of Hot Forming–Quenching and Heat Treatment Processes on the Mechanical Properties of AA6016 Aluminum Alloy Sheets

  • Jiahong Lu,
  • Baitong Liu,
  • Shiyao Huang,
  • Zuguo Bao,
  • Yutong Yang,
  • Xilin Li,
  • Zhenfei Zhan and
  • Qing Liu

20 May 2024

This study explored the impact of Hot Forming–Quenching (HFQ) and heat treatment processes on the mechanical properties of AA6016 sheets. The experimental findings demonstrated that at high-temperature pre-straining (HT-PS) of 15%, the strength...

  • Article
  • Open Access
1 Citations
1,912 Views
13 Pages

Batch Sintering of FeO·OH and Fe2O3 Blends: Chemical and Metallurgical Characterization

  • Igor J. U. V. Pereira,
  • Henrique C. S. Coelho,
  • Cláudio G. Santos,
  • Eduardo A. Brocchi,
  • Rodrigo F. M. Souza and
  • Victor A. A. Oliveira

20 May 2024

A sample of goethite iron ore sinter feed (G_SF) was employed as a raw material in a sintering bed. This sample partially replaced hematite sinter feed (H_SF), which is currently used as raw material in a sintering plant in the state of Minas Gerais,...

  • Article
  • Open Access
6 Citations
2,138 Views
18 Pages

19 May 2024

Small-hole structures, such as the millions of fastener holes found on aircraft, are typical stress-concentration structures prone to fatigue failure. To further improve the strengthening process of this small-hole structure, we make up for the limit...

  • Article
  • Open Access
4 Citations
2,089 Views
12 Pages

An Investigation into the Microstructures and Mechanical Properties of a TIG Welding Joint in Ti-4Al-2V Titanium Alloy

  • Yao Chen,
  • Xiao Liu,
  • Zhendi Zhang,
  • Kaiqing Wang,
  • Shanglin Zhang,
  • Bingnan Qian,
  • Jun Wu and
  • Li Wang

19 May 2024

The Ti-4Al-2V (wt. %) titanium alloy has garnered widespread applications across diverse fields due to its exceptional strength-to-weight ratio, high toughness, specific strength, and corrosion resistance. The welding of Ti-4Al-2V titanium alloy comp...

  • Article
  • Open Access
1,531 Views
13 Pages

Heterostructure Engineering Enables MoSe2 with Superior Alkali-Ion Storage

  • Huabin Kong,
  • Yihan Wen,
  • Siying Chen,
  • Xiyao Chen,
  • Runzhi Chen,
  • Jiamou Yan and
  • Nianjie Mao

19 May 2024

Molybdenum diselenide (MoSe2) is a promising anode for alkali-ion storage due to its intrinsic advantages. However, MoSe2 still encounters the issues of structural instability and poor rate performance caused by drastic volume change and sluggish rea...

  • Article
  • Open Access
3 Citations
2,107 Views
12 Pages

19 May 2024

Hard ceramic coatings were successfully prepared on the surface of ZM5 magnesium alloy by micro-arc oxidation (MAO) technology in silicate and aluminate electrolytes, respectively. The optimization of hard ceramic coatings prepared in these electroly...

  • Article
  • Open Access
2 Citations
1,778 Views
18 Pages

18 May 2024

Metallic materials are commonly characterized through tensile tests. For ductile metals, a consistent part of the test occurs after the necking onset. A first estimate of the post-necking behavior could be obtained by extrapolating the mathematical m...

  • Article
  • Open Access
5 Citations
1,942 Views
13 Pages

18 May 2024

The high demand for carbon-based products within pyrometallurgy is placing the industry in an increasingly challenging position to meet stringent requirements. To transition away from fossil carbon carriers, biochar emerges as a sustainable and CO2-n...

  • Article
  • Open Access
1 Citations
1,498 Views
19 Pages

17 May 2024

This study proposed a new method for homogenizing continuous casting blooms based on solidification simulation calculations and industrial tests. The text describes a theoretical analysis of the solidification route of a cast billet of high-carbon al...

  • Article
  • Open Access
3 Citations
2,347 Views
16 Pages

Tensile Properties of a Non-Equiatomic Ni–Co–V Medium Entropy Alloy at Cryogenic Temperature

  • Dawei Zhou,
  • Caijuan Shi,
  • Caixia Wang,
  • Ruixin Sheng,
  • Weidong Li and
  • Yang Tong

17 May 2024

The development of strong and ductile alloys for application in cryogenic temperatures has long been sought after. In this work, we have developed a face-centered cubic Ni10Co56.5V33.5 multi-principal element alloy (MPEA) that exhibits a balanced com...

  • Review
  • Open Access
23 Citations
11,074 Views
40 Pages

An Overview Analysis of Current Research Status in Iron Oxides Reduction by Hydrogen

  • Zuzana Miškovičová,
  • Jaroslav Legemza,
  • Peter Demeter,
  • Branislav Buľko,
  • Slavomír Hubatka,
  • Martina Hrubovčáková,
  • Peter Futáš and
  • Róbert Findorák

17 May 2024

This paper focuses on the study of current knowledge regarding the use of hydrogen as a reducing agent in the metallurgical processes of iron and steel production. This focus is driven by the need to introduce environmentally suitable energy sources...

  • Article
  • Open Access
7 Citations
4,848 Views
22 Pages

17 May 2024

Hydrogen embrittlement (HE) poses the risk of premature failure for many metals, especially high-strength steels. Due to the utilization of hydrogen as an environmentally friendly energy source, efforts are made to improve the resistance to HE at ele...

  • Article
  • Open Access
5 Citations
2,480 Views
18 Pages

17 May 2024

The effect of pre-weld heat treatment on the microstructure and low-temperature impact toughness of the coarse-grained heat-affected zone (CGHAZ) after simulated welding was systematically investigated through the utilization of scanning electron mic...

  • Article
  • Open Access
5 Citations
2,845 Views
13 Pages

17 May 2024

Based on previous work, where Al-Si-Cu-Ni alloy was successfully manufactured by laser powder bed fusion (PBF-LB/M) technology, in this study, we further observe the microstructure of the alloy, analyze the formation mechanism of the microstructure d...

  • Article
  • Open Access
4 Citations
1,758 Views
21 Pages

16 May 2024

In the present work, predictive modelling and optimization with the adaptive network based fuzzy inference system (ANFIS) modelling of the mechanical properties of laser-coated NB/SiC/Ni welds was studied based on the Taguchi design by laser cladding...

  • Article
  • Open Access
1 Citations
2,013 Views
20 Pages

Large-Scale Multi-Phase-Field Simulation of 2D Subgrain Growth

  • Ali Khajezade,
  • Warren J. Poole,
  • Michael Greenwood and
  • Matthias Militzer

16 May 2024

The characteristics of subgrains in a deformed state after the high-temperature deformation of aluminum alloys control the subsequent recrystallization process and corresponding mechanical properties. In this study, systematic 2D phase-field simulati...

  • Article
  • Open Access
2 Citations
1,843 Views
20 Pages

16 May 2024

This paper investigates the influence of the concentration and particle size of h-BN nanoparticles in a nanofluid on the surface integrity of 304 austenitic stainless steel during turning, focusing on the cutting force, friction coefficient, cutting...

  • Article
  • Open Access
7 Citations
2,624 Views
13 Pages

Effects of Strain Rate on the GND Characteristics of Deformed Polycrystalline Pure Copper

  • Yidan Ma,
  • Guisen Liu,
  • Shuqing Yang,
  • Ran Chen,
  • Shuopeng Xu and
  • Yao Shen

16 May 2024

Geometrically necessary dislocations (GNDs) play a pivotal role in polycrystalline plastic deformation, with their characteristics notably affected by strain rate and other factors, but the underlying mechanisms are not well understood yet. We invest...

  • Article
  • Open Access
5 Citations
2,554 Views
12 Pages

Zr as an Alternative Grain Refiner in the Novel AlSi5Cu2Mg Alloy

  • Dana Bolibruchová,
  • Marek Matejka,
  • Lukáš Širanec and
  • Martin Švec

15 May 2024

Al-Si-Cu-Mg alloys are among the most significant types of aluminum alloys, accounting for 85–90% of all castings used in the automotive sector. These alloys are used, for example, in the manufacturing of engine blocks and cylinder heads due to...

  • Article
  • Open Access
2,148 Views
19 Pages

15 May 2024

Reactor pressure vessel (RPV) steels are highly susceptible to irradiation embrittlement due to prolonged exposure to high temperature, high pressure, and intense neutron irradiation. This leads to the shift in nil-ductility transition reference temp...

  • Article
  • Open Access
2 Citations
2,339 Views
22 Pages

14 May 2024

The forming process of multi-alloy gears by metal powder injection molding is tedious, and the current design process mainly depends on the experience of designers, which seriously affects the product development cycle and forming quality. In order t...

  • Article
  • Open Access
2 Citations
1,977 Views
21 Pages

An Enhanced Approach for High-Strain Plasticity in Flat Anisotropic Specimens with Progressively Distorting Neck Sections

  • Giuseppe Mirone,
  • Raffaele Barbagallo,
  • Giuseppe Bua,
  • Pietro Licignano and
  • Michele Maria Tedesco

14 May 2024

Characterizing the behavior of ductile metals at high strains is essential in various fields. In the case of thin sheets, rectangular cross-section specimens are used to characterize these materials, typically by tensile tests. Unlike cylindrical spe...

  • Article
  • Open Access
2 Citations
1,919 Views
15 Pages

14 May 2024

This study delved into exploring microstructural states in a Ti–7Ag alloy to achieve targeted functional and structural properties. Specifically, the focus was on attaining a homogeneously precipitated state and a solid solution, known for thei...

  • Review
  • Open Access
74 Citations
23,098 Views
34 Pages

13 May 2024

This review offers a comprehensive analysis of thermal barrier coatings (TBCs) applied to metallic materials. By reviewing the recent literature, this paper reports on a collection of technical information, involving the structure and role of TBCs, v...

  • Article
  • Open Access
2,391 Views
21 Pages

13 May 2024

This study proposes a method for determining aluminum alloys’ yield stress and hardening index based on indentation experiments and finite element simulations. Firstly, the dimensionless analysis of indentation variables was performed on three...

  • Article
  • Open Access
2 Citations
2,247 Views
17 Pages

13 May 2024

This study investigated the influence of high silicon (4.2 wt%) and varying aluminum (3.5–4.8 wt%) content on the high temperature oxidation behavior and thermophysical properties of SiMoAl vermicular graphite cast iron for hot-end exhaust comp...

  • Article
  • Open Access
3 Citations
2,082 Views
16 Pages

13 May 2024

To investigate the dissolution mechanism of Ti metal, ab initio calculations were conducted to observe the impact of Ti vacancy defects on the O-adsorbed Ti(0001) surface, focusing on the formation energies of Ti vacancy, geometric structures, and el...

  • Article
  • Open Access
1 Citations
2,237 Views
15 Pages

Enhanced Hydrogen-Storage Properties of MgH2 Catalyzed via a Cerium Doped TiCrV BCC Alloy

  • Houqun Xiao,
  • Xiaoxuan Zhang,
  • Chenyu Li,
  • Yuehai Li,
  • Chuanming Ma,
  • Ruixiang Wang,
  • Luocai Yi and
  • Qingjun Chen

13 May 2024

In this work, Ce-doped Ti6Cr14V80 BCC hydrogen-storage alloys have been synthesized as catalysts to enhance the hydrogen-storage performance of MgH2 based on its room-temperature activation features and excellent durability. The Ti6Cr14V80Ce1 alloy w...

  • Article
  • Open Access
8 Citations
2,011 Views
34 Pages

Comparison of Fluid Flow and Tracer Dispersion in Four-Strand Tundish under Fewer Strand Casting and Sudden Blockage of Strand Conditions

  • Jintao Song,
  • Yanzhao Luo,
  • Yuqian Li,
  • Zhijie Guo,
  • Tianyang Wang,
  • Mengjiao Geng,
  • Wanming Lin,
  • Jinping Fan and
  • Chao Chen

12 May 2024

The study focuses on the four-strand tundish as the research object, aiming at the phenomenon of fewer strand casting (stable blockage) and sudden blockage of the tundish in industrial production. Numerical simulation methods are employed to compare...

  • Article
  • Open Access
4 Citations
2,584 Views
18 Pages

12 May 2024

The exploration of the relationship between process parameters and grain evolution during the thermal deformation of rare-earth magnesium alloys using simulation software has significant implications for enhancing research and development efficiency...

  • Article
  • Open Access
5 Citations
2,659 Views
14 Pages

12 May 2024

The presence of inherent micro-pores and micro-cracks in the micro-arc oxidation (MAO) film of Mg alloys is a key factor contributing to substrate corrosion. A composite film layer with high corrosion resistance was achieved through silanizing the mi...

  • Article
  • Open Access
1 Citations
2,339 Views
12 Pages

Magnetic Hardening of Heavily Helium-Ion-Irradiated Iron–Chromium Alloys

  • Yasuhiro Kamada,
  • Daiki Umeyama,
  • Takeshi Murakami,
  • Kazuyuki Shimizu and
  • Hideo Watanabe

12 May 2024

This study reports on the magnetic hardening phenomenon of heavily helium ion-irradiated iron–chromium alloys. The alloys are important structural materials in next-generation nuclear reactors. In some cases, problems may arise when the magneti...

  • Article
  • Open Access
19 Citations
3,583 Views
21 Pages

11 May 2024

Wire arc additive manufacturing (WAAM) has attracted increasing interest in industry and academia due to its capability to produce large and complex metallic components at a high deposition rate. One of the basic tasks in WAAM is to determine appropr...

  • Article
  • Open Access
1,920 Views
14 Pages

11 May 2024

The work is focused on experimental research of deformation characteristics on three grades of hot-dip galvanized steels for the automotive industry. Deformation maps were obtained using the DIC (Digital Image Correlation) method. The map documents t...

  • Article
  • Open Access
10 Citations
2,358 Views
17 Pages

Microwave Treatment of Copper–Nickel Sulfide Ore for Promotion of Grinding and Flotation

  • Xiaolei Fang,
  • Zhiwei Peng,
  • Tianle Yin,
  • Mingjun Rao and
  • Guanghui Li

11 May 2024

The effect of microwave treatment on the grinding and flotation performance of a typical copper–nickel sulfide ore was evaluated, based on the determination of its microwave absorption capability, grinding and flotation indexes such as crack pe...

  • Article
  • Open Access
4 Citations
1,694 Views
16 Pages

Niobium’s Effect on the Properties of a Quasi-High-Entropy Alloy of the CoCrFeMnNi System

  • Svetlana Kvon,
  • Aristotel Issagulov,
  • Vitaliy Kulikov and
  • Saniya Arinova

10 May 2024

This paper deals with the possibility of smelting quasi-high-entropy alloys (QHEAs) with the partial use of ferroalloys in the charge instead of pure metals. The Cantor alloy (CoCrFeMnNi) was used as the base alloy and the comparison sample, into whi...

  • Article
  • Open Access
11 Citations
9,920 Views
17 Pages

Theoretical Energy Consumption Analysis for Sustainable Practices in Iron and Steel Industry

  • Hongming Na,
  • Jingchao Sun,
  • Yuxing Yuan,
  • Ziyang Qiu,
  • Lei Zhang and
  • Tao Du

10 May 2024

Exploring theoretical energy consumption introduces a fresh perspective for energy-saving research within the iron and steel industry, with a primary focus on the energy expended during material transformation. Building upon the theory of theoretical...

  • Article
  • Open Access
1 Citations
2,144 Views
13 Pages

Phase Formation and Magnetic Properties of (Y1−xSmx)Co5 Melt-Spun Ribbons

  • Xiang Liu,
  • Siyue Yang,
  • Xingping Zheng,
  • Feilong Dai,
  • Qingrong Yao and
  • Jiang Wang

10 May 2024

Using X-ray diffraction (XRD) and a vibrating sample magnetometer (VSM), the effects of Sm substitution, wheel speed, and annealing temperature on the phase formation and magnetic properties of (Y1−xSmx)Co5 (x = 0.2, 0.3, 0.4, 0.5) melt-spun ri...

  • Article
  • Open Access
4 Citations
2,730 Views
13 Pages

Investigation into the Hot-Forming Limit for 22MnB5 Hot-Forming Steel under a Stamping Process

  • Wenwu He,
  • Bin Yang,
  • Xuezhong Zhang,
  • Min Li,
  • Shuli Sun,
  • Bao Wang and
  • Qingxian Ma

10 May 2024

Hot-forming technology for 22MnB5 hot-forming steel (22MnB5 HF steel) plates has been widely used in the automobile manufacturing industry in recent years. Physical simulation and numerical modeling were carried out in order to determine the forming...

  • Article
  • Open Access
2 Citations
2,395 Views
12 Pages

Long-Range Influence of Cr on the Stacking Fault Energy of Cr-Containing Concentrated Solid-Solution Alloys

  • Hao Xiao,
  • Qingyuan Liu,
  • Shijun Zhao,
  • Songqin Xia,
  • Yugang Wang and
  • Chenxu Wang

10 May 2024

Single-phase concentrated solid-solution alloys (CSAs) have exhibited excellent mechanical and radiation tolerance properties, making them potential candidate materials for nuclear applications. These excellent properties are closely related to dislo...

  • Review
  • Open Access
11 Citations
6,267 Views
14 Pages

Some Recent Advances in Germanium Recovery from Various Resources

  • Francisco Jose Alguacil and
  • Jose Ignacio Robla

9 May 2024

Though nowadays germanium does not reach the range of popularity of other metals, i.e., rare earth elements, its utility in target industries makes it a strategic metal. Though germanium can be found in a series of raw materials, the principal source...

  • Article
  • Open Access
4 Citations
2,458 Views
14 Pages

9 May 2024

This work demonstrates the capabilities and advantages of a novel sintering technique to fabricate bulk composition gradient materials. Pressure distribution calculations were used to compare several tooling geometries for use with current-activated,...

  • Article
  • Open Access
4 Citations
2,656 Views
22 Pages

Influence of Various Processing Routes in Additive Manufacturing on Microstructure and Monotonic Properties of Pure Iron—A Review-like Study

  • Christof J. J. Torrent,
  • Seyed Vahid Sajadifar,
  • Gregory Gerstein,
  • Julia Richter and
  • Thomas Niendorf

8 May 2024

Additive manufacturing processes have attracted broad attention in the last decades since the related freedom of design allows the manufacturing of parts with unique microstructures and unprecedented complexity in shape. Focusing on the properties of...

  • Article
  • Open Access
3 Citations
2,655 Views
22 Pages

8 May 2024

WAAM has emerged as a promising technique for manufacturing medium- and large-scale metal parts due to its high material deposition efficiency and automation level. However, its high heat accumulation and complex thermal evolution strongly affect the...

  • Article
  • Open Access
2 Citations
2,489 Views
17 Pages

8 May 2024

As the prime candidate for plasma-facing materials (PFM), the response of tungsten (W) to thermal shock loads is an important research topic for future fusion devices. Under heat loads, the surface of tungsten plasma-facing materials (W-PFM) can expe...

  • Article
  • Open Access
2 Citations
1,819 Views
19 Pages

8 May 2024

In the present article, the application of an artificial neural network (ANN) model whose function is the development of plastic instability maps of a medium carbon microalloyed steel during the hot forming process is studied. Secondly, we proceed to...

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Metals - ISSN 2075-4701