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Metals, Volume 14, Issue 6

2024 June - 133 articles

Cover Story: The rapid development in the field of multicomponent and high-entropy alloys provides an appealing alternative to the challenging issue of lead encountered in commercial brass alloys. Engineering challenges arising in attempts to reduce lead could be successfully tackled by applying the high-entropy alloy (HEA) design concept to these otherwise conventional alloys, resulting in the creation of novel high-entropy brasses (HEBs). Our research deals with the compositional design and thermal processing of a novel lead-free Cu–Al–Zn–Sn medium-entropy brass alloy. This alloy has an elevated specific strength, surpassing many commercial brass alloys, while being entirely lead-free. Applying this approach to commercial alloys provides a feasible solution for modern engineering challenges. View this paper
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Articles (133)

  • Article
  • Open Access
4 Citations
2,177 Views
11 Pages

Application of an Artificial Neural Network for Efficient Computation of Chemical Activities within an EAF Process Model

  • Alexander Reinicke,
  • Til-Niklas Engbrecht,
  • Lilly Schüttensack and
  • Thomas Echterhof

20 June 2024

The electric arc furnace (EAF) is considered the second most important process for the production of crude steel and is usually used for the melting of scrap. With the current emphasis on defossilization, its share in global steelmaking is likely to...

  • Article
  • Open Access
5 Citations
2,048 Views
28 Pages

20 June 2024

This paper deals with the austempering of ductile iron (ADI) and clarifies the influential austempering parameters during the production of ADI. During the austempering process, the heat treatment parameters can be varied, thus influencing the final...

  • Article
  • Open Access
7 Citations
10,136 Views
11 Pages

Production of Rare-Earth-Free Iron Nitride Magnets (α″-Fe16N2)

  • Tetsuji Saito,
  • Hitoshi Yamamoto and
  • Daisuke Nishio-Hamane

20 June 2024

To realize rare-earth-free magnets, we studied iron nitride (α″-Fe16N2) magnets, which contain no rare-earth elements. Fe-N powder with the α″-Fe16N2 phase has a high saturation magnetization comparable to high-performance rar...

  • Article
  • Open Access
2 Citations
2,200 Views
19 Pages

Preparation and Characterization of Duplex PEO/UV-Curable Powder Coating on AZ91 Magnesium Alloys

  • Łukasz Florczak,
  • Katarzyna Pojnar,
  • Barbara Kościelniak and
  • Barbara Pilch-Pitera

20 June 2024

Magnesium alloys, because of their excellent strength-to-weight ratio, are increasingly used in many industries. When used in external elements, the key factor is to provide adequate anticorrosion protection. High-temperature, cured-powder coatings a...

  • Article
  • Open Access
4 Citations
2,798 Views
17 Pages

20 June 2024

Artificial intelligence has been widely applied in image recognition and segmentation, achieving significant results. However, its application in the field of materials science is relatively limited. Metallography is an important technique for charac...

  • Article
  • Open Access
1,558 Views
15 Pages

Slip Statistics for a Bulk Metallic Glass Treated by Cryogenic Thermal Cycling Reflect Its Optimized Plasticity

  • Jiaojiao Li,
  • Yao Liu,
  • Wei Zhao,
  • Huiyun Zhang,
  • Yajun Zhang,
  • Huihu Lu,
  • Zhong Wang and
  • Yong Liu

20 June 2024

Enhanced plasticity is obtained in a structurally rejuvenated Zr-based bulk metallic glass (BMG) that has been treated via cryogenic thermal cycling (CTC) for one hundred cycles. More than one primary shear band is activated due to the structural rej...

  • Article
  • Open Access
4 Citations
3,044 Views
14 Pages

20 June 2024

Waste-conductive silver pastes are considered an important secondary resource. The recovery of metals from waste-conductive silver pastes have high economic value. The traditional cyanidation method has serious environmental pollution, while the thio...

  • Article
  • Open Access
5 Citations
2,363 Views
18 Pages

20 June 2024

In this paper, Al-Mg-Si alloys with a thickness of 4 mm are welded by using laser beam welding (LBW) and laser-MIG hybrid welding, respectively, and the microstructure and mechanical properties of the two joints are investigated. The results show tha...

  • Article
  • Open Access
3 Citations
1,715 Views
17 Pages

Tunability of Martensitic Transformation with Cohesive Energies for Fe80−xMnxCo10Cr10 High-Entropy Alloys

  • Yu Cao,
  • Xiaoliang Zhang,
  • Daoxuan Zhou,
  • Peng Wang,
  • Deng Pan and
  • Hongtao Wang

19 June 2024

Multi-element alloys (e.g., non-equiatomic FeMnCoCr alloys) have attracted extensive attention from researchers due to the breaking of the strengthen-ductility tradeoff relationship. Plenty of work has been conducted to investigate the ingredient-dep...

  • Article
  • Open Access
1 Citations
2,430 Views
15 Pages

Failure Analysis of the Half-Shafts Belonging to a Three-Wheeled Electric Vehicle

  • Inês Mendes,
  • J. Henrique Lopes,
  • Eduardo Matos Almas and
  • Luís Reis

19 June 2024

In the electric vehicles studied, the driven wheels and the differential, which are responsible for the transfer of power and rotational motion, are connected by half-shafts. The failure of two half-shafts in the rear gearbox of a three-wheeled elect...

  • Article
  • Open Access
4 Citations
1,795 Views
13 Pages

Effect of Annealing and Double Aging on the Microstructure and Mechanical Properties of Hot-Rolled Al17Cr10Fe36Ni36Mo1 Alloy

  • Yunji Qiu,
  • Xinbo Shi,
  • Xiaoming Liu,
  • Zhihua Chen,
  • Jianbin Wang,
  • Xin Liu,
  • Xiaoyu Bai,
  • Feng He and
  • Zhijun Wang

19 June 2024

AlCrFeNi multi-component alloys with excellent mechanical properties have been designed and extensively investigated in recent years. The massive fabrication of sheets will be an effective way for industrial application, where hot rolling is the inev...

  • Article
  • Open Access
4 Citations
1,608 Views
11 Pages

Study on Formability Improvement of Zr-4 Sheets Based on Texture Optimization

  • Huan Liu,
  • Hong-Wu Song,
  • Si-Ying Deng,
  • Shuai-Feng Chen and
  • Shi-Hong Zhang

19 June 2024

A positioning grid is a key clamping structure for fixing the transverse and axial positions of fuel assemblies in nuclear reactors, and it is generally prepared by the transverse stamping of a Zr-4 sheet. However, the texture formed in the processin...

  • Article
  • Open Access
1 Citations
1,793 Views
11 Pages

Effect of B2 Precipitation on Hot Ductility of Fe–22Mn–9Al–0.6C Low-Density Steel

  • Jun Wang,
  • Tinghui Man,
  • Yihao Zhou,
  • Xicheng Wei and
  • Han Dong

19 June 2024

Fe–Mn–Al–C low-density steels are regarded as promising materials applied in the automotive industry to achieve the minimization of vehicular emissions and fuel consumption. This study investigates the high-temperature strength and...

  • Article
  • Open Access
5 Citations
3,784 Views
26 Pages

18 June 2024

Fiber lasers, the latest laser-cutting technology, are notable for their high process efficiency, cutting precision, and high cutting quality for thin materials. However, the quality of the cut significantly decreases when machining thicker materials...

  • Article
  • Open Access
1,702 Views
11 Pages

18 June 2024

In this work, Ti-5111 alloys with equiaxed, bimodal and lamellar microstructures were prepared by various heat treatment processes. The room-temperature tensile properties, deformation microstructure and fracture mechanism of the alloys with differen...

  • Article
  • Open Access
3 Citations
1,731 Views
15 Pages

17 June 2024

The Modified Mohr–Coulomb criterion has been demonstrated to exhibit high accuracy in the prediction of fracture in high-strength steels. Taking DP780 as the research object, the undetermined parameters of the Modified Mohr–Coulomb criter...

  • Article
  • Open Access
3 Citations
2,099 Views
14 Pages

Low-Cycle Corrosion Fatigue Deformation Mechanism for an α+β Ti-6Al-4V-0.55Fe Alloy

  • Yangyang Sun,
  • Shenwei Qian,
  • Hui Chang,
  • Liang Feng,
  • Feng Li and
  • Lian Zhou

17 June 2024

Titanium alloys with high strength and good corrosion resistance have become one of the critical bearing structural materials in marine engineering. But in service, corrosion fatigue would occur under the synergetic action of cyclic external load and...

  • Article
  • Open Access
17 Citations
4,165 Views
18 Pages

17 June 2024

Groundwater contamination was studied at several hotspot sites in the Majdanpek copper mining area (Serbia). These sites include a milling facility, a metallurgical wastewater treatment plant, a heavy vehicle service area, and a waste disposal site....

  • Article
  • Open Access
2 Citations
2,171 Views
15 Pages

Distribution Behavior of Impurities during the Hydrogen Reduction Ironmaking Process

  • Hao Wang,
  • Fupeng Liu,
  • Hong Zeng,
  • Jinfa Liao,
  • Jinliang Wang and
  • Chaobin Lai

17 June 2024

The traditional blast furnace ironmaking process is the most widely used ironmaking process globally, yet it is associated with significant drawbacks, including high energy consumption and carbon emissions. To achieve low-carbon ironmaking, researche...

  • Article
  • Open Access
9 Citations
2,223 Views
21 Pages

The Impact of Multiple Thermal Cycles Using CMT® on Microstructure Evolution in WAAM of Thin Walls Made of AlMg5

  • Vinicius Lemes Jorge,
  • Felipe Ribeiro Teixeira,
  • Sten Wessman,
  • Americo Scotti and
  • Sergio Luiz Henke

17 June 2024

Wire Arc Additive Manufacturing (WAAM) of thin walls is an adequate technology for producing functional components made with aluminium alloys. The AlMg5 family is one of the most applicable alloys for WAAM. However, WAAM differs from traditional fabr...

  • Article
  • Open Access
3 Citations
1,543 Views
13 Pages

On the Enhancement of Material Formability in Hybrid Wire Arc Additive Manufacturing

  • João P. M. Pragana,
  • Beatriz Brito,
  • Ivo M. F. Bragança,
  • Carlos M. A. Silva and
  • Paulo A. F. Martins

17 June 2024

This paper is focused on improving material formability in hybrid wire-arc additive manufacturing comprising metal forming stages to produce small-to-medium batches of customized parts. The methodology involves fabricating wire arc additive manufactu...

  • Article
  • Open Access
2 Citations
4,846 Views
16 Pages

Microstructure and Mechanical Properties of Ti-6Al-4V In Situ Alloyed with 3 wt% Cr by Laser Powder Bed Fusion

  • Valerie Sue Goettgens,
  • Luca Weber,
  • Jakob Braun,
  • Lukas Kaserer,
  • Ilse Letofsky-Papst,
  • Stefan Mitsche,
  • David Schimbäck and
  • Gerhard Leichtfried

16 June 2024

This work studied the microstructure and mechanical properties of Ti-6Al-4V in situ alloyed with 3 wt% Cr by laser powder bed fusion (LPBF). Specimens with a relative density of 99.14 ± 0.11% were produced, showing keyhole and lack of fusion p...

  • Article
  • Open Access
6 Citations
2,420 Views
20 Pages

Micro-WEDM of Ti-29Nb-13Ta-4.6Zr Alloy for Antibacterial Properties: Experimental Investigation and Optimization

  • Shahid Ali,
  • Salikh Omarov,
  • Altynay Utebayeva,
  • Tri Thanh Pham,
  • Didier Talamona and
  • Asma Perveen

16 June 2024

Recent developments of orthopedic implant applications have discovered a variety of new metallic biomaterials known as β-type titanium alloys. The μ-WEDM (micro-wire electro discharge machining) surface treatment technique, capable of improvi...

  • Article
  • Open Access
2 Citations
2,006 Views
11 Pages

Effect of Bismuth Content and Heating Rate on MnS Inclusions in Free-Cutting Steel

  • Chunlu Xie,
  • Hongmei Zhang,
  • Gang Zhao,
  • Xiangyu Li,
  • Hongnan Li,
  • Guoao Yu and
  • Zhengyi Jiang

16 June 2024

In this paper, the influence of bismuth content and heating rate on the morphology of MnS inclusions in bismuth-containing free-cutting steel during heating was investigated through in situ observation experiments and 3D electrolytic corrosion experi...

  • Article
  • Open Access
3 Citations
1,822 Views
13 Pages

Effect of Cobalt on the Microstructure of Fe-B-Sn Amorphous Metallic Alloys

  • Daniel G. Grey,
  • Martin Cesnek,
  • Marek Bujdoš and
  • Marcel B. Miglierini

16 June 2024

Fe78B15Sn7 and (Fe3Co1)78B15Sn7 amorphous metallic alloys were prepared using the method of planar flow casting. The amorphous nature of ribbons containing 7 at. % Sn was verified by X-ray diffraction. The resulting chemical composition was checked b...

  • Article
  • Open Access
4 Citations
3,337 Views
17 Pages

16 June 2024

Laser Powder Bed Fusion is the most attractive additive manufacturing technology for its capability to produce metal components with complex geometry. One of the main drawbacks is the poor surface roughness. In this work, different scan strategies an...

  • Article
  • Open Access
11 Citations
2,539 Views
19 Pages

Effect of Roller Burnishing and Slide Roller Burnishing on Fatigue Strength of AISI 304 Steel: Comparative Analysis

  • Galya Duncheva,
  • Jordan Maximov,
  • Angel Anchev,
  • Vladimir Dunchev,
  • Kalin Anastasov and
  • Yaroslav Argirov

15 June 2024

The new slide roller burnishing (SRB) method has been developed to produce mirror-like surfaces. Unlike conventional roller burnishing (RB), SRB is implemented through a unique device that allows the axes of the deforming roller and the rotary workpi...

  • Article
  • Open Access
1 Citations
1,772 Views
22 Pages

14 June 2024

Plate turning is an essential step in the plate rolling process. The traditional control mode relies on the manual observation of billets and mainly manual operation. Manual plate turning becomes an external disturbance of the automatic control syste...

  • Article
  • Open Access
1,602 Views
11 Pages

14 June 2024

Mathematical modeling of columnar leaching is a useful tool for predicting and evaluating the kinetics of copper extraction. One commonly used model for this process is the shrinking core model (SCM). In this study, the aim was to develop a model for...

  • Article
  • Open Access
1,368 Views
15 Pages

14 June 2024

The article focuses on analyzing changes in the chemical composition of steel samples after the cooling phase. A few distinct types of samples made of St3S steel were heated in an electric resistance furnace for 1 h. The temperature in the following...

  • Article
  • Open Access
3 Citations
1,631 Views
23 Pages

Formation of Stainless Steel Welded Joints Produced with the Application of Laser and Plasma Energy Sources

  • Vitalii Shevchenko,
  • Volodymyr Korzhyk,
  • Shiyi Gao,
  • Vladyslav Khaskin,
  • Detao Cai,
  • Ziyi Luo,
  • Yevhenii Illiashenko,
  • Viktor Kvasnytskyi and
  • Andrii Perepichay

14 June 2024

The objective of this study is to investigate the formation of the structure and stress–strain state in the joints of AISI 304 stainless steel with a thickness of 2 mm and produced by welding with laser and plasma energy sources. It is establis...

  • Article
  • Open Access
1,763 Views
15 Pages

Next-Generation Lubricity in Deep Drawing: The Synergistic Benefits of PIL and Talc on Water-Based Lubricants

  • Victor Velho de Castro,
  • Cristiano Ev,
  • Leandro Câmara Noronha,
  • Matheus Bullmann,
  • Louise Etcheverry,
  • Leonardo Moreira dos Santos,
  • Rafael Marquetto Vargas,
  • Silvana Mattedi,
  • Roberto Moreira Schroeder and
  • Célia de Fraga Malfatti

14 June 2024

This study aims to assess the effectiveness of water-based formulations featuring m-2HEAOL and talc particles in deep drawing applications. The coefficient of friction (COF) was measured through bending under tension (BUT) tests, while the interactio...

  • Article
  • Open Access
9 Citations
4,258 Views
14 Pages

14 June 2024

The emergence of biodegradable stents addresses the limitations of the long-term presence of permanent bare metal stents in the human body. Following implantation, these stents can significantly reduce the occurrence of chronic complications such as...

  • Article
  • Open Access
3 Citations
1,725 Views
20 Pages

Effect of Ti Addition on the Hot-Tearing Susceptibility of the AlSi5Cu2Mg Alloy

  • Marek Matejka,
  • Dana Bolibruchová and
  • Martina Sýkorová

14 June 2024

The aluminum alloy AlSi5Cu2Mg finds application in the production of high-stress cylinder head castings. The AlSi5Cu2Mg alloy is specific for its high susceptibility to hot tearing. One effective way to reduce the susceptibility of Al-Si-Cu-Mg alloys...

  • Article
  • Open Access
5 Citations
1,917 Views
19 Pages

14 June 2024

To address the problem of tribological failure in an aircraft piston pump valve plate pair, the friction and wear properties of the valve plate pair materials (W9Mo3Cr4V-HAl61-4-3-1) of an axial piston pump at a certain speed and load were studied us...

  • Article
  • Open Access
4 Citations
2,667 Views
17 Pages

The Mechanism of Forming Hollow Shafts with Constant Wall Thickness by Three-Roll Skew Rolling

  • Song Zhang,
  • Xuedao Shu,
  • Jitai Wang,
  • Zixuan Li,
  • Haijie Xu,
  • Yingxiang Xia,
  • Zbigniew Pater,
  • Janusz Tomczak and
  • Tomasz Bulzak

14 June 2024

To solve the problem of the long forming process for hollow shafts with constant wall thickness (HSCWT), a new process for forming HSCWT, namely three-roll skew rolling, has been proposed. First, the working principle of the three-roll skew rolling p...

  • Article
  • Open Access
5 Citations
2,187 Views
16 Pages

14 June 2024

Multi-principal element alloys (MPEAs) are at the forefront of materials science due to their large variety of compositions, which can yield unexplored properties. Mapping the structure and properties of a compositional MPEA library in a reasonable t...

  • Article
  • Open Access
9 Citations
1,741 Views
11 Pages

Harnessing Microwave Technology for Enhanced Recovery of Zinc from Industrial Clinker

  • Bagdaulet Kenzhaliyev,
  • Tatiana Surkova,
  • Ainur Berkinbayeva,
  • Zhazira Baltabekova and
  • Kenzhegali Smailov

13 June 2024

This article presents a cutting-edge approach to microwave-assisted processing aimed at enhancing the efficiency of zinc extraction from materials characterized by a high degree of processing complexity. The described technique encompasses two sequen...

  • Article
  • Open Access
10 Citations
2,905 Views
13 Pages

13 June 2024

To extend the service life of 316L stainless steel components in harsh environments, this study utilized laser cladding technology to enhance the hardness, wear resistance, and corrosion resistance of the 316L stainless steel surface. Nickel-based an...

  • Article
  • Open Access
2,592 Views
14 Pages

12 June 2024

CuAl8Fe5Ni4Zn4Sn1 (OF 2238) is a new lead-free copper alloy for plain-bearing applications that was first officially presented in a scientific journal in 2020. Soon after its invention, the use of the alloy for connecting rod bushings in heavy-duty i...

  • Article
  • Open Access
1 Citations
2,121 Views
18 Pages

Effect of Copper and Nickel Content on the Corrosion Mechanisms in Ferritic Matrix Gray Cast Irons under Simulated Marine Environments

  • Hector Bruna,
  • Rodrigo Allende-Seco,
  • Alfredo Artigas,
  • Alberto Monsalve and
  • Christian Sánchez

12 June 2024

This article investigated the influence of copper (Cu) and nickel (Ni) on atmospheric corrosion in gray cast iron under simulated marine conditions. The goal was to compare the effect of Cu and Ni addition in castings with weathering steels. Selected...

  • Article
  • Open Access
5 Citations
2,317 Views
18 Pages

On Least Squares Support Vector Regression for Predicting Mechanical Properties of Steel Rebars

  • Renan Bessa,
  • Guilherme Alencar Barreto,
  • David Nascimento Coelho,
  • Elineudo Pinho de Moura and
  • Raphaella Hermont Fonseca Murta

12 June 2024

Aiming at ensuring the quality of the product and reducing the cost of steel manufacturing, an increasing number of studies have been developing nonlinear regression models for the prediction of the mechanical properties of steel rebars using machine...

  • Article
  • Open Access
3 Citations
1,821 Views
13 Pages

12 June 2024

Gradient grain structure materials with superior mechanical properties of high strength and high toughness have attracted widespread attention. Gradient materials can effectively improve toughness by constructing a microstructure from fine to coarse...

  • Article
  • Open Access
10 Citations
1,838 Views
12 Pages

Separation and Enrichment of Au and Ag from Lead Anode Slime by a Selective Oxidation–Vacuum Volatilization–Carbon Reduction Process

  • Jiafei Yi,
  • Zhe Gao,
  • Shaoxiong Li,
  • Tongyu San,
  • Xiangfeng Kong,
  • Bin Yang,
  • Dachun Liu,
  • Baoqiang Xu and
  • Wenlong Jiang

11 June 2024

Huge amounts of Au and Ag are recovered from the hazardous waste lead anode slime. The conventional extraction of precious metals from lead anode slime is based on pyrometallurgical and electrolytic processes, which are seriously conditioned by the s...

  • Feature Paper
  • Article
  • Open Access
4 Citations
1,287 Views
14 Pages

11 June 2024

A competing-rates model is presented to account for operational changes in the metastable β-Zr phase of the Zr-2.5Nb alloy used to make CANDU reactor pressure tubes and is used to predict temperature gradients at the outlet rolled joints using t...

  • Article
  • Open Access
1 Citations
2,016 Views
14 Pages

Development and Process Integration of an Alternative Demoulding System for High-Pressure Die Casting Using a Contoured Vacuum Mask

  • Alexander Haban,
  • Andreas Schilling,
  • Martin Fehlbier,
  • Toni Karalus and
  • Stefanie Felicia Kracun

11 June 2024

This study presents the development and process integration of an alternative demoulding system for high-pressure die casting. The system is aimed at the removal of large structural castings, which are becoming increasingly popular in the industry un...

  • Article
  • Open Access
5 Citations
2,034 Views
16 Pages

11 June 2024

With the development of lightweight aerospace structures, the use of the high-quality and efficient laser welding of near-α titanium alloys has received widespread attention and favor thanks to its superior comprehensive performance. The weldin...

  • Article
  • Open Access
6 Citations
3,023 Views
18 Pages

Effect of Al Content on the Microstructure and Properties of Zn-Al Solder Alloys

  • Yunlong Zhai,
  • Tianguo Wang,
  • Mingyang Liu,
  • Nan Zhou and
  • Xintao Li

11 June 2024

Zn-Al alloy with the addition of Al (5–25 wt.%) was fabricated into as–cast and rod–shaped alloys. SEM/EDS and XRD technology were used to examine the impacts of the Al–element content on the alloys’ microstructure, mech...

  • Feature Paper
  • Review
  • Open Access
43 Citations
12,519 Views
25 Pages

Crystal Structure and Properties of Heusler Alloys: A Comprehensive Review

  • Asma Wederni,
  • Jason Daza,
  • Wael Ben Mbarek,
  • Joan Saurina,
  • Lluisa Escoda and
  • Joan-Josep Suñol

10 June 2024

Heusler alloys, which were unintentionally discovered at the start of the 20th century, have become intriguing materials for many extraordinary functional applications in the 21st century, including smart devices, spintronics, magnetic refrigeration...

  • Article
  • Open Access
9 Citations
2,935 Views
13 Pages

10 June 2024

The influence of Cr addition on the microstructure and tensile properties of Fe-25Mn-10Al-1.2C lightweight steel was investigated. The characteristics of the microstructures and deformation behavior were carried out through X-ray diffraction (XRD), s...

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Metals - ISSN 2075-4701