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Lubricants, Volume 13, Issue 5

2025 May - 40 articles

Cover Story: The study explores the impact of electrochemical jet machining (EJM)-textured uniform and variable texture patterns on the tribological performance of honed EN-GJS 400-15 spheroidal graphite cast iron surfaces under simulated engine loads. EJM generates material-dependent feature surfaces while reducing initial surface roughness. Lubricated reciprocating tests revealed that textured surfaces achieved greater friction reduction under higher load conditions, with a consistent decrease of up to 18.8% compared to untextured surfaces. The variable texture surface was particularly effective under mixed lubrication regimes. In addition, textured surfaces exhibited reduced plastic deformation and two-body abrasion. These findings highlight the potential of EJM-textured variable patterns for optimising tribological performance. View this paper
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Articles (40)

  • Article
  • Open Access
2 Citations
1,602 Views
22 Pages

Finite Element Analysis of Friction-Induced Stress Concentrations in Press Fits with Chamfer Hubs

  • Eulalia Izard,
  • Roberto García-Martín,
  • Manuel Rodríguez-Martín and
  • Miguel Lorenzo

The interference fit is a common process for the assembly of mechanical parts on a shaft for diverse mechanical engineering applications. One of the manufacturing methods consists of introducing a shaft into a hub by applying a force being the hub di...

  • Article
  • Open Access
2 Citations
1,900 Views
32 Pages

A Novel Multiscale Contact Mechanics Approach for Wear Prediction in Journal Bearings via a Mixed Elastohydrodynamic Simulation

  • Javier Blanco-Rodríguez,
  • Marti Cortada-Garcia,
  • Francisco J. Profito and
  • Jacobo Porteiro

Uncontrolled wear in complex multiphysics systems can cause catastrophic failures, prompting the development of empirical methods and numerical prediction models for managing system lifetimes. This study introduces a novel approach for predicting wea...

  • Article
  • Open Access
1 Citations
1,015 Views
18 Pages

Influence of Titanium Oxide and Calcium Carbonate Powder as Additives on Tribological Characteristics of Lubricants

  • Abhinit Shrivastava,
  • Surinder Kumar,
  • Sumit Kumar,
  • Hemant Kumar,
  • Sumika Chauhan,
  • Govind Vashishtha and
  • Rajesh Kumar

The properties of lubricating oils are greatly enhanced by the incorporation of additives. With technological advancements, numerous additives have been developed and proven effective for this purpose. Some additives enhance anti-wear and anti-fricti...

  • Article
  • Open Access
1,482 Views
17 Pages

Vanes are critical components of a rotary-vane compressor. If the vanes do not achieve sufficient contact with the inner wall of the cylinder, the compression chambers do not form completely. However, excessive contact between the vane and the cylind...

  • Article
  • Open Access
1 Citations
1,290 Views
19 Pages

In slurry shield tunneling projects, leakage from floating seals frequently leads to abnormal failures of disc cutters. To investigate the leakage characteristics at the floating seal end faces of the cutters, a numerical method is proposed for analy...

  • Article
  • Open Access
1 Citations
1,306 Views
22 Pages

Under alternating loads, the contact situation for self-aligning roller bearings in the main shaft of a wind turbine is complex. Few methodologies exist for calculating the contact stress of main shaft bearings. We propose a method for calculating th...

  • Article
  • Open Access
878 Views
21 Pages

Numerical Simulation and Experimental Study on the Role of Jet Angle in Controlling the Flow of Transmission Gears

  • Tiangang Zou,
  • Qingdong Yan,
  • Wei Hou,
  • Chunyu Wang,
  • Ziqiang Zhang and
  • Junye Li

Gears play an important role in modern machinery and are indispensable transmission components, particularly at high speeds, where lubrication is essential for the reliability and efficiency of the gear unit. In order to study the oil coverage law an...

  • Article
  • Open Access
3 Citations
1,102 Views
14 Pages

With rapid advancements in agricultural mechanization, enhancing the wear resistance and lifespan of rotary tiller blades is crucial for boosting productivity. This study examines how surface textures affect the friction and wear of 65Mn steel in qua...

  • Article
  • Open Access
1 Citations
1,106 Views
21 Pages

In order to improve the accuracy and generalization ability of fault diagnosis for rotating machinery bearings under complex working conditions, a new model based on multi-feature fusion and improved weighted balance distribution adaptation is propos...

  • Article
  • Open Access
1,167 Views
20 Pages

This paper investigates the special phenomenon that the practical immersed depth of a spiral bevel gear as the driving gear under splash lubrication is significantly less than the static depth. To quantify the practical immersion depth, a computation...

  • Article
  • Open Access
2 Citations
1,109 Views
16 Pages

Study on Secondary Remelting Modification of Laser Cladding Ni60/WC Composite Coatings

  • Jianwen Zhang,
  • Gui Wang,
  • Jingquan Wu,
  • Jiang Huang,
  • Wenqing Shi,
  • Fenju An and
  • Xianglin Wu

In this study, laser melting experiments of Ni60/WC composite powder coatings were carried out using a laser, and the surface morphology and microstructure of the coatings were analyzed using a scanning electron microscope (SEM) coupled with energy d...

  • Article
  • Open Access
945 Views
13 Pages

This study investigates the transient lubrication dynamics of subway gearboxes during acceleration phases through computational fluid dynamics (CFD) modeling. A simplified gearbox model with helical gears, bearings, and oil-guide channels was develop...

  • Article
  • Open Access
4 Citations
1,834 Views
17 Pages

Comprehensive Evaluation of the Rheological, Tribological, and Thermal Behavior of Cutting Oil and Water-Based Metalworking Fluids

  • Florian Pape,
  • Belal G. Nassef,
  • Stefan Schmölzer,
  • Dorothea Stobitzer,
  • Rebekka Taubmann,
  • Florian Rummel,
  • Jan Stegmann,
  • Moritz Gerke,
  • Max Marian and
  • Stephan Kabelac
  • + 1 author

Metalworking fluids (MWFs) are crucial in the manufacturing industry, playing a key role in facilitating various production processes. As each machining operation comes with distinct requirements, the properties of the MWFs have to be tailored to mee...

  • Article
  • Open Access
978 Views
24 Pages

Solid-lubricated rolling bearings are widely used in the aerospace field and are key components to support spacecraft rotors. During the start-up of the engine, the sharp acceleration may cause bearing skidding, resulting in damage of the solid lubri...

  • Article
  • Open Access
2 Citations
886 Views
15 Pages

Post-operative feedback from hip replacement surgeries indicates that implanted ceramic artificial hip joints may produce abnormal noises during movement. This occurrence of joint noise is highly correlated with insufficient lubrication of ceramic-on...

  • Article
  • Open Access
1 Citations
868 Views
22 Pages

This work develops a comprehensive analysis method to examine the nonlinear dynamic response of angular contact ball bearings (ACBBs) with variable clearance. Based on the elastic contact theory and friction principle, the nonlinear contact-impact be...

  • Article
  • Open Access
1 Citations
1,028 Views
13 Pages

The present study proposes a Bayesian-optimized back-propagation (BP) neural network framework for predicting the tribological performance of hyaluronic acid (HA) aqueous solutions under hydrodynamic lubrication conditions. The model addresses the co...

  • Article
  • Open Access
3 Citations
1,625 Views
25 Pages

This paper presents the results of a study on the effect of a biochar additive produced via pyrolysis at 400 °C and 500 °C from waste biomass, i.e., walnut shells, on the tribological and rheological properties of vegetable lubricating compos...

  • Article
  • Open Access
1,154 Views
16 Pages

In aerospace technology, angular contact ball bearings are required to exhibit extremely high operational precision, necessitating real-time monitoring of their wear status to conduct pre-failure analysis. Although extensive studies have been conduct...

  • Article
  • Open Access
3 Citations
1,200 Views
11 Pages

To improve the tribological performance of poly(ether ether ketone) (PEEK), a potassium titanate whisker/graphene multi-dimensional hybrid filler was proposed. Hybrid fillers with one-dimensional (1D) potassium titanate whiskers and two-dimensional (...

  • Article
  • Open Access
2 Citations
1,472 Views
13 Pages

CoCrFeNiMn high-entropy alloy (HEA) composite coatings with 0, 10, and 20 wt% TiC are synthesized through laser cladding technology, and their corrosion and wear resistance are systematically investigated. The X-ray diffraction (XRD) results show tha...

  • Article
  • Open Access
4 Citations
2,011 Views
21 Pages

This study explores the impact of a phosphonium-based IL (trihexyltetradecylphosphonium bis(2-ethylhexyl) phosphate, [P6,6,6,14][BEHP])) on the tribological performance of an automatic transmission fluid (ATF) when used as an additive. Tests were car...

  • Article
  • Open Access
3 Citations
1,329 Views
23 Pages

The accurate characterization of wear debris is crucial for assessing the health of rotating engine components and for conducting simulation experiments in debris detection. This study proposed an intelligent recognition method for ferrography wear d...

  • Article
  • Open Access
2 Citations
1,108 Views
32 Pages

In many applications, it is necessary to optimise the performance of hydrodynamic (HD) bearings. Many studies have proposed different strategies, but there remains a lack of conclusive research on the suitability of various optimisation methods. This...

  • Article
  • Open Access
3 Citations
1,569 Views
19 Pages

This experimental study investigates the critical role and impact of additive concentration in enhancing the tribological performance of castor oil as a biolubricant for agricultural tractor engines. Friction and wear are major contributors to reduce...

  • Article
  • Open Access
1,137 Views
23 Pages

Research on Impact Resistance of Double-Decker Ball Bearing Based on Bionic Loofah Structure

  • Jing Hu,
  • Xin Zhang,
  • Puyi Wang,
  • Xinming Zhang,
  • Yiwen Zhang,
  • Jingran Zhang,
  • Baoyan Zhao and
  • Jingru Liu

Compared to single-decker ball bearings, double-decker ball bearings offer advantages such as higher speed limits, greater load capacity, and better impact performance. However, the inclusion of an additional bearing and adapter ring structure increa...

  • Review
  • Open Access
3 Citations
2,882 Views
29 Pages

A tapered roller bearing (TRB) is a specialized type of bearing with a high load-to-volume ratio, designed to support both radial and axial loads. Lubrication plays a crucial role in TRB operation by reducing friction and dissipating heat generated d...

  • Article
  • Open Access
1,023 Views
20 Pages

Tribological Performance of Electrochemically Textured EN-GJS 400-15 Spheroidal Cast Iron

  • Peng Jiang,
  • Jonathon Mitchell-Smith and
  • John Christopher Walker

This paper presents an experimental study of uniform and variable texture patterns on a honed EN-GJS 400-15 spheroidal graphite cast iron surface. Textured samples were fabricated using a CNC electrochemical jet machining technique and tested against...

  • Article
  • Open Access
1,907 Views
23 Pages

To optimize heat treatment of gears for high-end equipment and enhance their fatigue resistance, this paper studied the effects of Al, Mn and Cr content on surface microstructure, i.e., martensite, retained austenite, grain size, hardened layer depth...

  • Article
  • Open Access
1 Citations
880 Views
17 Pages

Analysis of Dynamic Tracking Characteristics of Dry Gas Seals During Start-Up Process

  • Qiangguo Deng,
  • Yong Zhou,
  • Pingyang Yu,
  • Hengjie Xu,
  • Xuejian Sun and
  • Wenyuan Mao

Based on the small perturbation method, the transient pressure control equation considering real gas effects was solved, and the fitting expression for the dynamic characteristic parameters of the gas film during the start-up process was obtained. Su...

  • Article
  • Open Access
2 Citations
1,601 Views
18 Pages

Wear Characterization and Coefficient of Friction Prediction Using a Convolutional Neural Network Model for Chromium-Coated SnSb11Cu6 Alloy

  • Mihail Kolev,
  • Vladimir Petkov,
  • Veselin Petkov,
  • Rositza Dimitrova,
  • Shaban Uzun and
  • Boyko Krastev

Enhancing the durability and tribological performance of babbitt alloys is critical for high-stress applications in automotive, marine, and industrial machinery. The present study explores the electrodeposition of chromium coatings on SnSb11Cu6 alloy...

  • Article
  • Open Access
1 Citations
1,387 Views
18 Pages

The Influence of Pulsed Electron Beam Processing on the Quality of Working Surfaces of Titanium Alloy Products

  • Undrakh Mishigdorzhiyn,
  • Aleksey Pyatykh,
  • Andrey Savilov,
  • Nikolay Ulakhanov,
  • Ivan Galetsky,
  • Kirill Demin,
  • Alexander Tikhonov,
  • Maxim Vorobyov,
  • Elizaveta Petrikova and
  • Shunqi Mei

Titanium alloys are widely used in medicine due to their unique properties, including inertness with respect to living tissues, light weight, high strength, and impact toughness. For successful implementation, titanium alloy implants should possess h...

  • Article
  • Open Access
788 Views
21 Pages

Firstly, the Reynolds equation considering gas inertia force is theoretically deduced in the cylindrical coordinate system, and then a mathematical model of aerostatic thrust bearing with three degrees of freedom (3-DOF) is constructed. Secondly, the...

  • Article
  • Open Access
1,210 Views
11 Pages

A typical head–disk interface of hard drives can feature pressures exceeding 50 atmospheres, where the non-ideal gas effects can play an important role. One possible consequence is a change in the rate of water evaporation from the disk. This r...

  • Article
  • Open Access
1,476 Views
15 Pages

Inertial and Linear Re-Absorption Effects on a Synovial Fluid Flow Through a Lubricated Knee Joint

  • Abdul Majeed Siddiqui,
  • Khadija Maqbool,
  • Afifa Ahmed and
  • Amer Bilal Mann

This study examines the flow dynamics of synovial fluid within a lubricated knee joint during movement, incorporating the effect of inertia and linear re-absorption at the synovial membrane. The fluid behavior is modeled using a couple-stress fluid f...

  • Article
  • Open Access
1,194 Views
13 Pages

Study of Surface Treatment by Ionic Plasma and Self-Protective Pastes of AISI 304 and 316L Stainless Steels: Chemical, Microstructural, and Nanohardness Evaluation

  • Francisco Martínez-Baltodano,
  • Juan C. Díaz-Guillén,
  • Lizsandra López-Ojeda,
  • Gregorio Vargas-Gutiérrez and
  • Wilian Pech-Rodríguez

This work studied the effect of self-protective paste nitriding (SPN) and ion plasma nitriding (IPN) on the surface chemistry, microstructure, and nanohardness of AISI 304 and 316L stainless steels, with both treated at 440 °C for 5 h. Surface mo...

  • Article
  • Open Access
1 Citations
878 Views
14 Pages

Using the Rabinowitsch fluid model, the effects of dilatant fluids (a non-Newtonian factor less than 0) and pseudo-plastic fluids (a non-Newtonian factor greater than 0) on the non-linear stability of hydrodynamic journal bearings is discussed. The m...

  • Article
  • Open Access
2 Citations
1,000 Views
15 Pages

A novel composite groove array surface was fabricated using femtosecond laser ablation technology to enhance self-replenishment capability. Initially, the driving efficiency of droplets on the composite groove array surface was tested using a high-sp...

  • Article
  • Open Access
1,277 Views
11 Pages

The novel forced wave generator (NFWG) is a critical component of the harmonic drive (HD) without a flexible bearing. Tribological design is required to increase the load-carrying capacity and reduce the frictional resistance in the elliptical slidin...

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Lubricants - ISSN 2075-4442