Gearbox Lubrication

A special issue of Lubricants (ISSN 2075-4442).

Deadline for manuscript submissions: 30 June 2025 | Viewed by 459

Special Issue Editor


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Guest Editor
School of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China
Interests: jet lubrication; splash lubrication; under-race lubrication; gears; bearings; oil supply; power losses

Special Issue Information

Dear Colleagues,

Gearboxes are widely used in mechanical transmission systems, which are responsible for transmitting power from one part to another part of machines. Gearboxes are mainly composed of various types of high-speed rotating gears, bearings, shafts and housings. Lubricants are essential for gearboxes not only for their lubrication effect but also for the cooling of gears and bearings, and the lubrication performance is directly related to the working performance of whole transmission systems.

In terms of operation conditions such as rotational speed, power or structural limits, there are mainly two types of fluid lubrication method for gears, including jet and splash (oil sump) lubrication. For bearings, besides jet and splash lubrication, the under-race lubrication is also commonly used.

The topic focuses on the recent advances in the field of gearbox lubrication, aiming at improving the lubrication performance of gears and bearings, specifically, reducing wear, decreasing working temperature and increasing efficiency.

Potential topics for this Special Issue on gearbox lubrication include, but are not limited to, the following aspects:

  • Jet lubrication of gears and bearings;
  • Splash lubrication of gears and bearings;
  • Under-race lubrication of bearings;
  • Lubrication structure (including oil passage, oil guide device, oil dimple, etc.) inside gearbox;
  • Optimization or improvement of lubrication structure;
  • Efficiency and power losses of gearboxes with various types of lubrication;
  • Novel lubrication methods for gearbox.

Dr. Xiaozhou Hu
Guest Editor

Manuscript Submission Information

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Keywords

  • jet lubrication
  • splash lubrication
  • under-race lubrication
  • gears
  • bearings
  • oil supply
  • power losses

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Published Papers (1 paper)

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Research

20 pages, 11694 KiB  
Article
Quantifying Dynamic Oil Immersion in a Spiral Bevel Gear via Image Processing for Improved Churning Loss Prediction
by Yu Dai, Xin Huang, Jianfeng Zhong, Caihua Yang and Xiang Zhu
Lubricants 2025, 13(5), 223; https://doi.org/10.3390/lubricants13050223 - 15 May 2025
Viewed by 199
Abstract
This paper investigates the special phenomenon that the practical immersed depth of a spiral bevel gear as the driving gear under splash lubrication is significantly less than the static depth. To quantify the practical immersion depth, a computational fluid dynamics (CFD) approach integrated [...] Read more.
This paper investigates the special phenomenon that the practical immersed depth of a spiral bevel gear as the driving gear under splash lubrication is significantly less than the static depth. To quantify the practical immersion depth, a computational fluid dynamics (CFD) approach integrated with image processing techniques is utilized to determine the dynamic immersion depth and the associated churning power loss. First, a theoretical method is developed to estimate the churning losses of the bevel gear by replacing the static immersion depth with the practical dynamic immersion depth. Subsequently, the CFD method, which incorporates the overset mesh technique and the volume-of-fluid (VOF) method, is employed to simulate the gear churning phenomenon. Meanwhile, the dynamic immersion depth is determined through image processing techniques that analyze the oil distribution characteristics in the splash-lubricated bevel gear. Finally, experimental results obtained from a dedicated lubrication test rig are favorably compared with the numerical results, confirming that the practical dynamic immersion depth is an accurate and effective parameter for calculating power losses. Full article
(This article belongs to the Special Issue Gearbox Lubrication)
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