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Journal of Manufacturing and Materials Processing, Volume 4, Issue 1

March 2020 - 27 articles

Cover Story: Cyberphysical systems (CPS) relevant to Industry 4.0 need object, process, and phenomenon twins. This study presents a phenomenon twin construction system consisting of input, processing, and output components. The processing component is the most critical one that digitally models, simulates, and validates a given phenomenon. This study uses the surface roughness of a machined surface as an example to show the efficacy of the proposed system. The results show that the modeling approach called semantic modeling is more effective than conventional ones (e.g., Markov-chain-based modeling approach). A validation approach that employs DNA-based computing and possibility distributions is more effective than conventional ones (e.g., arithmetical mean height, Ra). Thus, leading-edge computational intelligence must be used to functionalize the CPS and, as a result, Industry 4.0.View this paper.
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Articles (27)

  • Article
  • Open Access
10 Citations
4,374 Views
13 Pages

An Analytic Approach to the Cox Proportional Hazards Model for Estimating the Lifespan of Cutting Tools

  • Lucas Equeter,
  • François Ducobu,
  • Edouard Rivière-Lorphèvre,
  • Roger Serra and
  • Pierre Dehombreux

The machining industry raises an ever-growing concern for the significant cost of cutting tools in the production process of mechanical parts, with a focus on the replacement policy of these inserts. While an early maintenance induces lower tool retu...

  • Article
  • Open Access
13 Citations
7,005 Views
14 Pages

Reliability Study of Electronic Components on Board-Level Packages Encapsulated by Thermoset Injection Molding

  • Romit Kulkarni,
  • Mahdi Soltani,
  • Peter Wappler,
  • Thomas Guenther,
  • Karl-Peter Fritz,
  • Tobias Groezinger and
  • André Zimmermann

A drastically growing requirement of electronic packages with an increasing level of complexity poses newer challenges for the competitive manufacturing industry. Coupled with harsher operating conditions, these challenges affirm the need for encapsu...

  • Article
  • Open Access
6 Citations
3,509 Views
14 Pages

The ball-bar instrument is used to estimate a maximum number of hysteretic error sources. Machine error parameters include inter- and intra-axis errors as well as hysteresis effects. An error model containing cubic polynomial functions and modified q...

  • Feature Paper
  • Article
  • Open Access
18 Citations
7,075 Views
17 Pages

The additive manufacturing (AM) process induces high uncertainty in the mechanical properties of 3D-printed parts, which represents one of the main barriers for a wider AM processes adoption. To address this problem, a new time-efficient microstructu...

  • Article
  • Open Access
9 Citations
3,401 Views
19 Pages

This work was focused on two particular phenomena contributing to a damage process of nodular cast iron under tensile stress: Internal destruction of graphite nodule and debonding at graphite/matrix (G-M) interface. The G-M debonding was analyzed dep...

  • Article
  • Open Access
14 Citations
4,426 Views
19 Pages

Solid State Recycling of Aluminum Alloy Chips via Pulsed Electric Current Sintering

  • Clemens Nikolaus Cislo,
  • Bernhard Kronthaler,
  • Bruno Buchmayr and
  • Christian Weiß

Based on high energy demand of the primary production and losses during secondary production, alternative recycling of aluminum becomes a popular research topic. Compared to both primary and secondary production of aluminum, solid state recycling off...

  • Article
  • Open Access
11 Citations
6,010 Views
11 Pages

Development of a Novel Tuning Approach of the Notch Filter of the Servo Feed Drive System

  • Chung-Ching Liu,
  • Meng-Shiun Tsai,
  • Mao-Qi Hong and
  • Pu-Yang Tang

To alleviate the vibration effect of the feed drive system, a traditional approach is to apply notch filters to suppress vibrations in the velocity loop. The current approach is to adjust the notch filter parameters such as the center frequency, damp...

  • Article
  • Open Access
2 Citations
4,850 Views
10 Pages

Hydrostatic Bandsaw Blade Guides for Natural Stone-Cutting Applications

  • Ammar Ahsan,
  • Kyle Kenney,
  • Jonas Kröger and
  • Stefan Böhm

In a bandsaw machine, the blade guides provide additional stiffness and help to align the blade near the cutting region. Typically, these are either in the form of blocks made of carbide or ceramics or as sealed bearings. Abrasive particles, generate...

  • Article
  • Open Access
6 Citations
4,474 Views
26 Pages

Several series of experiments were conducted to compare the performance of selected sets of subtractive and additive machine tools for meso-micro machining. Under the MicroCutting Project, meso-micro machining of a reference part was conducted to com...

  • Article
  • Open Access
5 Citations
3,200 Views
14 Pages

Wear in Hot Stamping by Partition Heating

  • Yanhong Mu,
  • Enrico Simonetto,
  • Marco Scagnolari and
  • Andrea Ghiotti

Hot stamping by partition heating of Al–Si coated boron steel sheets is currently utilized to produce parts of the car body-in-white with tailored microstructural and mechanical characteristics. This paper investigates the evolution of the Al&n...

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J. Manuf. Mater. Process. - ISSN 2504-4494Creative Common CC BY license