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Journal of Manufacturing and Materials Processing, Volume 3, Issue 4

2019 December - 15 articles

Cover Story: Many laser powder bed fusion (LPBF) machines have appeared on the market in recent years, but an agreed methodology to evaluate their performance is still missing. In this paper, an approach is presented through an extensive benchmarking conducted across five top machine producers and two end users. The objective was to understand the influence of the individual machine on the final quality of predesigned specimens, given a material and from multiple perspectives, to assess the current capabilities and limitations of the technology and compare them with the capabilities of an 11-year-old machine from one of the end users. The collected results give a clear representation of the status of LPBF technology, considering its maturity in terms of process capabilities and potential applications in a production environment.View this paper.
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Articles (15)

  • Article
  • Open Access
35 Citations
5,612 Views
16 Pages

Hybrid Manufacturing and Experimental Testing of Glass Fiber Enhanced Thermoplastic Composites

  • Javaid Butt,
  • Yasasween Hewavidana,
  • Vahaj Mohaghegh,
  • Shabnam Sadeghi-Esfahlani and
  • Hassan Shirvani

Additive Manufacturing (AM) is gaining enormous attention from academic and industrial sectors for product development using different materials. Fused Deposition Modelling (FDM) is a popular AM method that works with thermoplastics. This process off...

  • Article
  • Open Access
13 Citations
7,542 Views
15 Pages

Machine Tools Anomaly Detection Through Nearly Real-Time Data Analysis

  • Gorka Herranz,
  • Alfonso Antolínez,
  • Javier Escartín,
  • Amaia Arregi and
  • Jon Kepa Gerrikagoitia

This work presents a new methodology for machine tools anomaly detection via operational data processing. The previous methodology has been field tested on a milling-boring machine in a real production environment. This paper also describes the data...

  • Article
  • Open Access
6 Citations
4,738 Views
11 Pages

The roll deflection during hot rolling can result in uneven thickness distribution across the width of a plate (crown). A conventional rolling mill is equipped with bending systems that can control this convex shape of the plate. However, the determi...

  • Article
  • Open Access
4 Citations
2,960 Views
13 Pages

When machining titanium alloy parts, aside from accuracy, the other key concern when evaluating their quality is the integrity of the machined surface. Residual stress can have a significant impact upon this. A certain amount of residual stress can h...

  • Article
  • Open Access
13 Citations
3,863 Views
13 Pages

Particularly for highly stressed components, it is important to have precise knowledge of the surface and subsurface properties and, thus, of the functional properties after final grinding at the end of a complex process chain in order to avoid rejec...

  • Article
  • Open Access
7 Citations
3,827 Views
17 Pages

To solve the problems of low efficiency, poor surface quality, and short tool life in the milling of titanium alloys, this study took the micro-textured ball-end milling tool as a starting point and established a platform for friction and wear tests....

  • Article
  • Open Access
24 Citations
7,581 Views
20 Pages

A Scale-up of Energy-Cycle Analysis on Processing Non-Woven Flax/PLA Tape and Triaxial Glass Fibre Fabric for Composites

  • Gilles Tchana Toffe,
  • Sikiru Oluwarotimi Ismail,
  • Diogo Montalvão,
  • Jason Knight and
  • Guogang Ren

In the drive towards a sustainable bio-economy, a growing interest exists in the development of composite materials using renewable natural resources. This paper explores the life cycle assessment of processing of Flax fibre reinforced polylactic aci...

  • Article
  • Open Access
3 Citations
3,816 Views
16 Pages

Laser-induced thermochemical polishing (LCP) is a non-conventional processing technique that uses laser radiation to smooth the surface of self-passivated metallic parts by initiating a localized anodic material dissolution. This technology can be us...

  • Article
  • Open Access
50 Citations
5,547 Views
21 Pages

This paper focusses on the effect of hot isostatic pressing (HIP) and a solution annealing post treatment on the fatigue strength of selectively laser melted (SLM) AlSi10Mg structures. The aim of this work is to assess the effect of the unprocessed (...

  • Article
  • Open Access
8 Citations
6,236 Views
15 Pages

Reduction of Ejection Forces in Injection Molding by Applying Mechanically Post-Treated CrN and CrAlN PVD Films

  • Wolfgang Tillmann,
  • Dominic Stangier,
  • Nelson Filipe Lopes Dias,
  • Nikolai Gelinski,
  • Michael Stanko,
  • Markus Stommel,
  • Eugen Krebs and
  • Dirk Biermann

In injection molding, the reduction of ejection forces is a process relevant aspect to improve the production rates. For this purpose, CrN and CrAlN films were sputtered on cylindrical and quadratic AISI H11 cores of an injection mold in order to inv...

  • Review
  • Open Access
22 Citations
6,426 Views
23 Pages

This paper reviews predictive models developed for the development of residual stresses and shape distortions during the manufacturing of thermoset polymeric/composite materials. Different sources that produce residual stresses and shape changes in t...

  • Article
  • Open Access
22 Citations
5,844 Views
20 Pages

Electropolishing of Laser Powder Bed-Fused IN625 Components in an Ionic Electrolyte

  • Neda Mohammadian,
  • Sylvain Turenne and
  • Vladimir Brailovski

This work presents the first practical application of ionic electrolytes for electropolishing of nickel-based superalloys. It contains the results of an experiment-driven optimization of the applied potential and electrolyte temperature during electr...

  • Article
  • Open Access
4 Citations
6,675 Views
14 Pages

Tool-path, feed-rate, and depth-of-cut of a tool determine the machining time, tool wear, power consumption, and realization costs. Before the commissioning and production, a preliminary phase of failure-mode identification and effect analysis allows...

  • Article
  • Open Access
32 Citations
8,725 Views
30 Pages

Benchmarking of Laser Powder Bed Fusion Machines

  • Mandaná Moshiri,
  • Stefano Candeo,
  • Simone Carmignato,
  • Sankhya Mohanty and
  • Guido Tosello

This paper presents the methodology and results of an extensive benchmarking of laser powder bed fusion (LPBF) machines conducted across five top machine producers and two end users. The objective was to understand the influence of the individual mac...

  • Article
  • Open Access
1 Citations
3,632 Views
9 Pages

The wetting behavior in laser brazing can be designated as inconstant, caused largely by external process discontinuities such as the wire feeding. To reveal periodic melt pool propagation effects that occur during laser brazing of aluminum and for a...

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J. Manuf. Mater. Process. - ISSN 2504-4494