- Article
Physical processing can modify the structural, textural, and dispersion characteristics of nanostructured oxide materials, thereby altering their functional state under suspension conditions. Here, poorly crystalline, sol–gel-derived porous MnOx materials were used to establish how post-synthetic physical processing affects the relationship between nanoscale structure, accessible mesoporosity, powder-to-suspension transfer, and chromogenic response in 3,3′,5,5′-tetramethylbenzidine (TMB) oxidation. Two compositionally distinct processing series were examined: an ultrasonic processing/recovery route for Sr- and Fe-containing MnOx and vibratory milling followed by identical ultrasonic dispersion for Sr-free Fe-containing MnOx. The recovered SrFeMn-US-S solid showed higher N2-accessible surface area and pore volume, stronger hydration signatures, and a larger low-temperature H2 temperature-programmed reduction (H2-TPR) contribution than SrFeMn-S. In contrast, vibratory milling of FeMn-S preserved the bulk Fe/Mn ratio but decreased SBET from 305.9 to 127.1 m2 g−1, Vtot from 0.533 to 0.215 cm3 g−1, total H2 uptake from 0.38 to 0.34 mmol g−1, and the Mn concentration in the operationally defined stable suspension fraction from 50.5 to 17.3 mg L−1. At an identical assay concentration of 500 ng Mn mL−1, milled FeMn-S5 also exhibited a lower time-summed ΣA652 response than FeMn-S. Thus, milling affected both the efficiency of powder-to-suspension transfer and the Mn-normalized functional response of the dispersed material. The contrasting outcomes show that the functional state of nanostructured, powder-derived MnOx is route-dependent and cannot be predicted from a single solid-state descriptor.
Nanomaterials
11 September 2026












