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Journal of Manufacturing and Materials Processing, Volume 7, Issue 6

December 2023 - 40 articles

Cover Story: During forming processes, noise parameter variations can impact product quality. This study suggests in-line optimization for deep drawing with lubrication condition fluctuations at the blank-tool interface. The approach estimates noise factor variability by tracking blank draw-in at critical points. Using this estimate, the optimal blank holder force is adjusted in-line to modify blank sliding, preventing critical component issues. A Finite Element (FE) model for a deep drawing case study was developed, and simulation results estimated both friction coefficient and optimal blank holder force. The FE model's predictive capability was verified through experimental tests, and the control logic was numerically validated. View this paper
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Articles (40)

  • Article
  • Open Access
2,784 Views
17 Pages

Arc additive manufacturing (AAM) has the advantages of fast deposition speed and good surfacing quality. It is a promising additive manufacturing (AM) method. However, arc additive manufacturing is difficult to use widely in industry due to its poor...

  • Article
  • Open Access
8 Citations
3,093 Views
21 Pages

Innovative Fabrication Design for In Situ Martensite Decomposition and Enhanced Mechanical Properties in Laser Powder Bed Fused Ti6Al4V Alloy

  • Behzad Farhang,
  • Ahmet Alptug Tanrikulu,
  • Aditya Ganesh-Ram,
  • Sadman Hafiz Durlov and
  • Narges Shayesteh Moghaddam

Ti6Al4V alloy (Ti64) is a popular material used in the aerospace, medical, and automotive industries due to its excellent mechanical properties. Laser Powder Bed Fusion (LPBF) is a promising manufacturing technique that can produce complex and net-sh...

  • Article
  • Open Access
7 Citations
3,274 Views
30 Pages

A Thermo-Structural Analysis of Die-Sinking Electrical Discharge Machining (EDM) of a Haynes-25 Super Alloy Using Deep-Learning-Based Methodologies

  • T. Aneesh,
  • Chinmaya Prasad Mohanty,
  • Asis Kumar Tripathy,
  • Alok Singh Chauhan,
  • Manoj Gupta and
  • A. Raja Annamalai

The most effective and cutting-edge method for achieving a 0.004 mm precision on a typical material is to employ die-sinking electrical discharge machining (EDM). The material removal rate (MRR), tool wear rate (TWR), residual stresses, and crater de...

  • Article
  • Open Access
5 Citations
2,858 Views
16 Pages

Wear of Carbide Plates with Diamond-like and Micro-Nano Polycrystalline Diamond Coatings during Interrupted Cutting of Composite Alloy Al/SiC

  • Evgeny E. Ashkinazi,
  • Sergey V. Fedorov,
  • Artem K. Martyanov,
  • Vadim S. Sedov,
  • Roman A. Khmelnitsky,
  • Victor G. Ralchenko,
  • Stanislav G. Ryzhkov,
  • Andrey A. Khomich,
  • Mikhail A. Mosyanov and
  • Sergey N. Grigoriev
  • + 1 author

The complexity of milling metal matrix composite alloys based on aluminum like Al/SiC is due to their low melting point and high abrasive ability, which causes increased wear of carbide tools. One of the effective ways to improve its reliability and...

  • Article
  • Open Access
2,289 Views
17 Pages

Cutting tools undergo constant development to meet the demands of higher cutting speeds, difficult-to-cut materials and ecological considerations. One way to improve cutting tools involves transitioning from soldering to adhesive bonding in the manuf...

  • Article
  • Open Access
1 Citations
2,945 Views
16 Pages

Impact of Injection Molding Parameters on Material Acoustic Parameters

  • Komeil Saeedabadi,
  • Fabian Lickert,
  • Henrik Bruus,
  • Guido Tosello and
  • Matteo Calaon

Understanding the relationship between injection molding parameters and the acoustic properties of polymers is crucial for optimizing the design and performance of acoustic-based polymer devices. In this work, the impact of injection molding paramete...

  • Article
  • Open Access
2 Citations
2,779 Views
14 Pages

Dissimilar joining through solid-state welding is an important engineering tool to address the transportation industry’s sustainable goals. The dissimilar friction stir lap welding (FSLW) of two different aluminium alloys (AA5182 and AA5052 wit...

  • Article
  • Open Access
4 Citations
2,517 Views
14 Pages

Recent advances towards patient specific titanium sheet based medical implants introduce a new challenge for the fixation of these implants to bones. Mainly, the use of locking screws requires an implant thickness of approximately 2 mm for screw thre...

  • Article
  • Open Access
4 Citations
5,009 Views
17 Pages

Challenges in Contacting Metal–Polymer Current Collectors in Pouch Cells

  • Hakon Gruhn,
  • Tobias Krüger,
  • Malte Mund,
  • Maja W. Kandula and
  • Klaus Dilger

Recent research focuses on replacing metal current collectors with metallized polymer foils. However, this introduces significant challenges during cell production, as manufacturing steps must be adapted. Currently, copper is used as the current coll...

  • Article
  • Open Access
4 Citations
3,397 Views
17 Pages

Assessing Electrode Characteristics in Continuous Resistance Spot Welding of BH 340 Steel Based on Dynamic Resistance

  • Dawei Zhao,
  • Nikita Vdonin,
  • Mikhail Slobodyan,
  • Sergei Butsykin,
  • Alexey Kiselev and
  • Anton Gordynets

The aim of this investigation is to offer a data-based scheme for predicting electrode wear in resistance spot welding. One of the major factors affecting the mechanical properties of spot welds and the variation in weld quality is electrode wear and...

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J. Manuf. Mater. Process. - ISSN 2504-4494