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Metals

Metals is an international, peer-reviewed, open access journal published monthly online by MDPI. The Spanish Materials Society (SOCIEMAT) is affiliated with Metals and their members receive discounts on the article processing charges.

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All Articles (15,597)

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  • Open Access

To improve the fundamental phase-equilibrium data for Ti-bearing refining slag systems and provide a thermodynamic basis for the design of refining slags for high-Ti steel, the phase equilibria of the CaO-Al2O3-TiO2 system were systematically investigated at 1600 °C using the high-temperature equilibration-quenching technique. The types and compositions of the equilibrium phases were identified by Scanning Electron Microscopy (SEM), Electron Probe Micro-Analysis (EPMA), and X-Ray Diffraction (XRD), and the isothermal section of the system in air atmosphere was constructed based on the obtained phase-composition data. The results further clarified the stable phase assemblages and phase-field distributions, supplemented and revised the existing phase diagram, and provided a foundation for subsequent studies of the CaO-Al2O3-TiO2-MgO quaternary system and more complex Ti-bearing slag systems. A total of 7 three-phase fields (L+CA2+CA6, L+CA6+Al2O3, L+Al2O3+AT, L+AT+TiO2, L+CaO+C3T2, L+C4T3+C3T2, L+C4T3+CT), 9 two-phase fields (L+TiO2, L+AT, L+Al2O3, L+CA6, L+CA2, L+CaO, L+C3T2, L+C4T3, L+CT), and a single liquid phase field were identified in this study. The L+C4T3+CT three-phase field was inferred from adjacent experimental data and phase-field contact relationships. In addition, the experimental results indicate that significant solid solution phenomena exist in the 3CaO·2TiO2, 4CaO·3TiO2, and CaO·TiO2 phases.

Metals

17 October 2026

Schematic illustration of the locations of the designed compositions, mass pct.
  • Article
  • Open Access

The cold creep of titanium alloy sheets has long been a critical issue for marine equipment. So far, the orientation dependence of such behavior remains far from understood, threatening the dimensional stability and service safety of long-term load-bearing structures. In this study, the early-stage room-temperature creep behavior of a near-α Ti6321 (Ti80) alloy sheet was systematically investigated along the rolling direction (RD), 45-degree direction, transverse direction (TD), and normal direction (ND). The sheet exhibited pronounced room-temperature creep anisotropy among the four orientations. The creep strain was highest in the RD specimen, followed in descending order by the ND, TD, and 45-degree specimens, and the creep rate followed the same ranking, clearly confirming the existence of creep anisotropy. Slip-system analysis was conducted to clarify the deformation mechanism. Basal and prismatic slip were readily activated in the RD and ND specimens and provided the principal contributions to creep strain. In contrast, prismatic slip was more difficult to activate in the 45-degree and TD specimens, where pyramidal slip accounted for a larger fraction. The lower creep strains in these orientations resulted from impeded slip transfer and dislocation transmission across grain boundaries. The origin of the creep anisotropy was attributed to the distinct activation of dislocations owing to the varied orientation. The principal mechanisms responsible for the differences in creep rate among specimens with different orientations are also discussed. The correlation between creep anisotropy and the actual dislocation motion as well as the dynamic variation in true stress is established, which benefits the accurate dimension controlling of titanium components.

Metals

17 October 2026

(a) Schematic diagram of the specimen orientation in the plate; (b) Cylindrical creep specimen; (c) Bulk sample.
  • Article
  • Open Access

The rapid development of the new energy industry has led to a significant increase in the demand for lithium. The electrolytic aluminum industry generates a large quantity of lithium-bearing waste slag each year. Long-term stockpiling of this slag not only poses a threat to the ecological environment but also results in a waste of valuable resources. This study proposes a process to extract lithium from electrolytic aluminum slag (EAS) via mild AlCl3 leaching and subsequently prepare lithium carbonate products. The leaching kinetics of Li+ during lithium extraction were systematically investigated, and the Li2CO3 preparation process was optimized accordingly. The results show that the leaching process for lithium extraction from EAS is a solid–liquid two-phase reaction process, which conforms to the unreacted shrinking core model. The Li+ leaching process exhibits temperature-dependent rate-controlling characteristics. The mixed control equation best describes the 80–95 °C data, and the rate-controlling step at 60–70 °C cannot be assigned. At 95 °C, under different AlCl3 concentration conditions, the Li+ leaching process is mainly controlled by mixed diffusion. The lithium-bearing filtrate obtained after leaching was subjected to modulated aluminum precipitation, evaporative crystallization, and carbonation for lithium precipitation to obtain a Li2CO3 product with a purity of 98.6%, which complies with the relevant national standards for industrial-grade lithium carbonate. This research provides theoretical guidance and data support for the industrialization of extracting lithium from electrolytic aluminum carbon slag and preparing lithium carbonate products.

Metals

17 October 2026

Flowchart for Li2CO3 production via lithium extraction from EAS by AlCl3 leaching. Adapted from Ref. [16].
  • Article
  • Open Access

Al-Cr-Fe-Ni eutectic high-entropy alloys (EHEAs) with an FCC + B2 dual-phase microstructure are promising candidates for high-temperature structural applications, yet the competitive oxidation behavior between the two phases at elevated temperatures remains unclear. In this work, four AlxCrFeNi3−x (x = 0.75, 0.8, 0.85, 0.9) EHEAs are prepared by vacuum arc melting, and their oxidation resistance at 850 °C is evaluated for up to 150 h. All alloys possess an FCC + B2 eutectic microstructure. With increasing Al content, the B2 phase fraction rises from 20.5% to 66.4%, and the microstructure evolves from an FCC matrix with dispersed B2 islands, via a lamellar eutectic transition, to a B2 matrix with isolated FCC islands. The oxidation kinetics of all alloys follow a parabolic rate law, and the Al0.85 and Al0.9 alloys exhibit the best oxidation resistance with a mass gain of only 0.49 mg/cm2 after 150 h of oxidation. The Al-rich B2 phase preferentially oxidizes to form Al2O3-rich oxide, while the Fe/Cr/Ni-rich FCC phase forms Cr2O3-rich oxide and spinel oxides. The oxide scale evolves into a bilayer structure with a dense continuous Al2O3-rich oxide inner layer and a Cr/Fe-rich oxide outer layer. An Al-depleted layer accompanied by B2-to-FCC decomposition forms in the subsurface, and its thickness decreases with rising Al content. The superior oxidation resistance of high-Al EHEAs stems from the synergistic effect of the B2 phase acting as an Al reservoir and eutectic interfaces acting as a possible short-circuit diffusion pathway, which jointly promote the formation of a continuous protective Al2O3-rich oxide scale.

Metals

16 October 2026

XRD patterns of the as-cast Al-Cr-Fe-Ni EHEAs.

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Metals - ISSN 2075-4701