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Processes

Processes is an international, peer-reviewed, open access journal on processes/systems in chemistry, biology, material, energy, environment, food, pharmaceutical, manufacturing, automation control, catalysis, separation, particle and allied engineering fields published semimonthly online by MDPI.
The Brazilian Association of Chemical Engineering (ABEQ) is affiliated with Processes and its members receive discounts on the article processing charges. Please visit Society Collaborations for more details.

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All Articles (19,596)

Review on Treatment Pathways and Adsorptive Approaches for Dye-Contaminated Wastewater

  • Isabel Pestana da Paixão Cansado,
  • Paulo Alexandre Mira Mourão and
  • Beatriz Ledesmas Cano
  • + 4 authors

The world’s water resources are being deteriorated by the continuous discharge of various contaminants, highlighting the problem of dyes. Many industrial activities (dyeing, food, and medicines) depend on the use of synthetic dyes. Due to their strong color, toxicity, and carcinogenic properties, dye effluents are detrimental to human health and the environment and their treatment is mandatory before discharge. The manuscript intends to present a comprehensive summary of the advantages and drawbacks of using different treatments on the removal of dyes, mainly those based on adsorption. Emphasis is placed on the use of adsorbents from biomass or biomass waste, which are used in their original form or after conversion into biochar or activated carbon (AC). In this review, the use of biomass-based feedstocks to produce biochar and ACs and their application on the removal of various types of dyes from liquid effluents are compiled and critically discussed. This approach positions waste and sub products not as a problem, but as a valuable raw material for producing high value-added materials. The performance of different adsorbents, for the removal of cationic and anionic dyes, is discussed and related to the textural, physical and chemical characteristics of adsorbents and adsorption. It differs from the other revision manuscripts in that it elucidates to the readers the points to ponder before choosing an adsorbent for the removal of a specific dye, mainly for large-scale uses.

11 March 2026

Classification of synthetic dyes, based on chemical categories and application.

Synthesis of CoCaFe-LDH/Biochar Adsorbent for Polishing Pretreated Landfill Leachate

  • Estevan Cruz,
  • Suelyn Balestrin and
  • Daniel Assumpção Bertuol
  • + 3 authors

Landfill leachate, a byproduct of municipal solid waste treatment, typically contains hazardous substances such as toxic metals (e.g., lead) and eutrophication agents (e.g., phosphate). This study addresses the pressing challenge of polishing complex wastewater, such as landfill leachate, through the development of a novel ternary layered double hydroxide (LDH). As CaFe-LDHs are known to have an affinity for anions, and CoFe-LDHs have shown an affinity for toxic metal cations, CoCaFe-LDH was proposed to integrate both functionalities. The LDH was anchored on activated biochar to synthetize the novel composite adsorbent CoCaFe-LAB. Key operational parameters (including initial pH, adsorbent dosage, contact time, initial adsorbate concentration, presence of coexisting ions, and regeneration capability) were systematically evaluated. Kinetic and equilibrium analyses revealed that Elovich and Sips models, respectively, best described the adsorption behavior of Pb2+ and PO43−, indicating a heterogeneous adsorption system. Maximum adsorption capacities in synthetic solutions reached 140.81 mg Pb2+ g−1 and 25.19 mg PO43− g−1 at 45 °C. The CoCaFe-LAB composite proved highly effective, particularly for lead removal. In real effluent tests, the adsorbent achieved complete phosphate removal (100%) from electro-oxidized landfill leachate at a dosage of 2.0 g L−1, confirming its practical applicability and efficiency.

11 March 2026

(a) XRD patterns of the CoCaFe-LDH, biochar (CO2), and pristine composite; (b) FT-IR spectra of the biochar (CO2) and pristine composite. Dashed lines compares the peaks present in the materials.

Catalytic Conversion of Lignin for the Selective Preparation of Valuable Compounds

  • Aleš Ház,
  • Nikola Honzová and
  • Michal Jablonský
  • + 2 authors

Lignin valorization is a central objective of modern biorefinery research. This study investigates the catalytic depolymerization of two technical lignins, kraft lignin from beech hardwood and natron lignin from annual plants, via two complementary routes: analytical catalytic pyrolysis (Py-GC/MS, 300–600 °C) and hydrogenolysis (250–310 °C, Ru/C, isopropanol/H2). In Py-GC/MS experiments, noble-metal catalysts on carbon supports (Ru/C, Pd/C, RuPd/C) were screened. Relative compound distributions revealed phenolic derivatives as the dominant products, with Ru/C yielding the highest conversion for lignin from annual plants at 500 °C and Pd/C proving most selective for hardwood lignin at 400 °C. Hydrogenolysis was optimized through a five-level, three-factor central composite design, varying temperature, residence time, and catalyst loading. Lignin conversion ranged from 64 to 83 wt% and bio-oil yield from 69 to 89 wt%. A regression model identified optimal conditions at 295 °C, 32 min, and 17 wt% Ru/C. Catalyst regeneration via solvent washing, H2O2 oxidation, and controlled thermal treatment resulted in only an 8% decrease in lignin conversion. The results demonstrate that lignin origin, catalyst type, and depolymerization pathway jointly govern product selectivity, highlighting clear strategies for targeted phenolic compound production.

11 March 2026

Course of measurement of experiment number 4 (298 °C; 41 min; 6%—green/pressure; blue—temperature).

Design of Hydrophobic Hybrid Ceramic Coatings Based on Silica Modified with Polydimethylsiloxane (SiO2/DMS) for Sustainable Oil Removal

  • María del Rosario León-Reyes,
  • Juan Manuel Mendoza-Miranda and
  • Carmen Salazar-Hernández
  • + 4 authors

Oily substances (oils, greases, lubricants, etc.) are among the most persistent pollutants for water. They mix with water to form emulsions that contaminate large volumes. Therefore, this project evaluated the use of porous systems (polyurethane foam) modified with polydimethylsiloxane-modified silica (SiO2/DMS) hybrid ceramics as filtration membranes at the laboratory scale for vegetable oil. The polyurethane foam was modified using sol solutions with various SiO2/PDMS ratios obtained via the sol–gel method. Tetraethyl-orthosilicate (TEOS) was used as the silica precursor. Three different polydimethylsiloxane chains were employed as the organic fragment: polydimethylsiloxane hydroxyl terminated (DMS-CH3), aminopropyl-terminated polydimethylsiloxane (DMS-N), and copolymer polydiphenylsiloxane-polydimethylsiloxane hydroxyl terminated (PDS). The siloxane chain was added at a concentration of 20–40% w/w. The modification of the porous system was determined using different characterization techniques, including infrared spectroscopy, which was used to observe the main functional groups. Optical microscopy and SEM were used to identify the hybrid ceramic deposited into the pore structure of the polyurethane sponge. Contact angle measurements revealed the hydrophobic character of the modified material. The removal capacity was evaluated by using vegetable oil as a representative oily contaminant, with values ranging from 43.42 to 96.78 g of oil per gram of adsorbent. In the case of gasoline, removal capacities between 27 and 54 g were observed. This study demonstrated the influence of hydrophobicity on vegetable oil removal, confirming that higher hydrophobicity leads to greater adsorption capacity. Nevertheless, the use of a viscous contaminant introduced challenges in the extraction process from the PS/SiO2-DMS system. Despite this limitation, the material maintained adequate removal performance for up to five reuse cycles. On the other hand, the removal capacity depends on the amount of polysiloxane chain in the ceramic, as well as the functional group, exhibiting the following behavior: DMS-N < DMS-CH3 < PDS. This study demonstrates that hydrophobicity is a key property for enhancing the removal capacity of oily substances. Moreover, the control of intermolecular interactions further strengthens this effect, as evidenced in the PS/SiO2–PDS system.

11 March 2026

ATR-FTIR: (a) PS modified with SiO2/DMS-CH3; (top) shows results for 2100–600 cm−1. (b) PS modified with SiO2/PDS; (top) shows results for 2100–600 cm−1. (c) (left) PS modified with SiO2/DMS-N; (right) results for 2000–600 cm−1.

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Phytochemicals

Extraction, Optimization, Identification, Biological Activities, and Applications in the Food, Nutraceutical, and Pharmaceutical Industries
Editors: Ibrahim M. Abu-Reidah
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Processes - ISSN 2227-9717