Processes 2026, 14(2), 365; https://doi.org/10.3390/pr14020365 - 20 Jan 2026
Abstract
This work presents a hierarchical deep reinforcement learning (DRL) framework based on Soft Actor–Critic (SAC) for the autonomy of rock-breaking machinery in surface mining comminution processes. The proposed approach explicitly integrates mobile navigation and hydraulic manipulation as coupled subprocesses within a unified decision-making
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This work presents a hierarchical deep reinforcement learning (DRL) framework based on Soft Actor–Critic (SAC) for the autonomy of rock-breaking machinery in surface mining comminution processes. The proposed approach explicitly integrates mobile navigation and hydraulic manipulation as coupled subprocesses within a unified decision-making architecture, designed to operate under the unstructured and highly uncertain conditions characteristic of open-pit mining operations. The system employs a hysteresis-based switching mechanism between specialized SAC subagents, incorporating automatic entropy tuning to balance exploration and exploitation, twin critics to mitigate value overestimation, and curriculum learning to manage the progressive complexity of the task. Two coupled subsystems are considered, namely: (i) a tracked mobile machine with a differential drive, whose continuous control enables safe navigation, and (ii) a hydraulic manipulator equipped with an impact hammer, responsible for the fragmentation and dismantling of rock piles through continuous joint torque actuation. Environmental perception is modeled using processed perceptual variables obtained from point clouds generated by an overhead depth camera, complemented with state variables of the machinery. System performance is evaluated in unstructured and uncertain simulated environments using process-oriented metrics, including operational safety, task effectiveness, control smoothness, and energy consumption. The results show that the proposed framework yields robust, stable policies that achieve superior overall process performance compared to equivalent hierarchical configurations and ablation variants, thereby supporting its potential applicability to DRL-based mining automation systems.
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(This article belongs to the Special Issue Advances in the Control of Complex Dynamic Systems)
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