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Metals, Volume 8, Issue 12

2018 December - 111 articles

Cover Story: The numerical modeling process of sheet metal forming is performed on fully coupled damage constitutive equations and the remeshing procedure. Based on CDM, an isotropic damage model coupled with the Johnson–Cook flow law is proposed to satisfy the thermodynamic and damage requirements. A 3D adaptive remeshing scheme using linear tetrahedral FE is developed in order to simulate the large plastic deformations and crack propagation that occur after damage. Four examples are proposed to prove that the numerical methodology is an advanced and reliable tool to simulate various sheet metal forming processes in order to avoid damage in incremental forming, deep-drawing, and multi-point drawing, or to enhance damage in cutting operations. The quantitative effects of damage and remeshing on the metal forming are studied, and a qualitative comparison with some available experimental data is given. View this paper.
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Articles (111)

  • Article
  • Open Access
16 Citations
6,455 Views
9 Pages

Dissolution of Scrap in Hot Metal under Linz–Donawitz (LD) Steelmaking Conditions

  • Florian Markus Penz,
  • Johannes Schenk,
  • Rainer Ammer,
  • Gerald Klösch and
  • Krzysztof Pastucha

19 December 2018

One of the main charging materials of the Linz–Donawitz oxygen steelmaking process (LD) is scrap. Scrap acts as a coolant for the exothermic reactions inside the LD vessel and as an iron source in addition to hot metal. The optimization of the...

  • Article
  • Open Access
39 Citations
4,807 Views
11 Pages

Microstructure Evolution in ODS Alloys with a High-Volume Fraction of Nano Oxides

  • Jiří Svoboda,
  • Vít Horník,
  • Luděk Stratil,
  • Hynek Hadraba,
  • Bohuslav Mašek,
  • Omid Khalaj and
  • Hana Jirková

19 December 2018

Existing oxide dispersion strengthened (ODS) alloys are, besides Ni-based superalloy single crystals, the most creep-resistant materials. The creep resistance of the ODS alloys may, moreover, be significantly improved thanks to increasing the volume...

  • Review
  • Open Access
16 Citations
6,017 Views
22 Pages

19 December 2018

A dye-sensitised solar cell (DSSC) counter electrode (CE) plays a vital role in catalysing the conversion of triiodide ( I 3 ) to iodide ions ( I ), thereby ensuring the completion of the repetitive cycle of electricit...

  • Article
  • Open Access
5 Citations
4,288 Views
13 Pages

Hydrogen Interaction with Deep Surface Modified Zr-1Nb Alloy by High Intensity Ti Ion Implantation

  • Egor B. Kashkarov,
  • Alexander I. Ryabchikov,
  • Alexander V. Kurochkin,
  • Maxim S. Syrtanov,
  • Alexey E. Shevelev,
  • Aleksei Obrosov and
  • Sabine Weiß

19 December 2018

A deep surface modified TiZr layer was fabricated by high-intensity low-energy titanium ion implantation into zirconium alloy Zr-1Nb. Gas-phase hydrogenation was performed to evaluate protective properties of the modified layer against hydrogen perme...

  • Article
  • Open Access
7 Citations
4,039 Views
14 Pages

19 December 2018

Numerous tests are used worldwide to investigate the advanced high temperature reduction, softening, and melting (S&M) of blast furnace ferrous burden material. Commonly, the curve of pressure drop (dP) against temperature, measured over the expe...

  • Article
  • Open Access
12 Citations
3,826 Views
27 Pages

19 December 2018

The coupling relationships between dephosphorization and desulfurization abilities or potentials for CaO–FeO–Fe2O3–Al2O3–P2O5 slags over a large variation range of slag oxidization ability during the secondary refining process...

  • Article
  • Open Access
45 Citations
12,887 Views
9 Pages

Thermal Behavior of Hydrated Iron Sulfate in Various Atmospheres

  • Ndue Kanari,
  • Nour-Eddine Menad,
  • Etleva Ostrosi,
  • Seit Shallari,
  • Frederic Diot,
  • Eric Allain and
  • Jacques Yvon

19 December 2018

Iron sulfate, in particular FeSO4·7H2O, is derived from titanium dioxide production and the steel pickling process. Regarding TiO2 manufacturing, the amount of the resultant FeSO4·7H2O can be as high as 6 tons per ton of produced TiO2,...

  • Review
  • Open Access
10 Citations
6,005 Views
14 Pages

19 December 2018

Local heterogeneities in the structure and properties of metallic glasses have recently been predicted by computer simulations and also observed in experiments. These heterogeneities are important in understanding the stability and performance of met...

  • Article
  • Open Access
12 Citations
5,072 Views
13 Pages

Microwave Sintering of Ti6Al4V: Optimization of Processing Parameters for Maximal Tensile Strength and Minimal Pore Size

  • Dilpreet Singh,
  • Abhishek Rana,
  • Pawan Sharma,
  • Pulak Mohan Pandey and
  • Dinesh Kalyanasundaram

19 December 2018

Pressureless sintering is a powder metallurgical process wherein the powder particles are sintered without the aid of any compressive force. Though this additive manufacturing process is economical, the strength of the component is undermined due to...

  • Article
  • Open Access
7 Citations
3,523 Views
12 Pages

Effects of Microstructure and Texture Evolution on Strength Improvement of an Extruded Mg-10Gd-2Y-0.5Zn-0.3Zr Alloy

  • Zhiyong Xue,
  • Xiuzhu Han,
  • Zhiyong Zhou,
  • Yanlin Wang,
  • Xuesong Li and
  • Jiapeng Wu

19 December 2018

The extrusion process with a large extrusion ratio (36:1) has a great effect on microstructure refinement and strength improvement of the Mg-10Gd-2Y-0.5Zn-0.3Zr alloy. The tensile yield strength, ultimate tensile strength, and elongation of the extru...

  • Article
  • Open Access
41 Citations
5,310 Views
17 Pages

Microstructural and Corrosion Properties of Cold Rolled Laser Welded UNS S32750 Duplex Stainless Steel

  • Claudio Gennari,
  • Mattia Lago,
  • Balint Bögre,
  • Istvan Meszaros,
  • Irene Calliari and
  • Luca Pezzato

18 December 2018

The main goal of this work was to study the effect of plastic deformation on weldability of duplex stainless steel (DSS). It is well known that plastic deformation prior to thermal cycles can enhance secondary phase precipitation in DSS which can lea...

  • Article
  • Open Access
3 Citations
3,439 Views
12 Pages

18 December 2018

In this study, the mechanism of {332}<113> twinning formation in cold-rolled Ti-35Nb-2Ta-3Zr-O (wt %) alloy was investigated based on the Taylor-Bishop-Hill theory. The experimental data of crystal orientation in the rolling bite zone was obtai...

  • Article
  • Open Access
27 Citations
6,516 Views
18 Pages

Hydrophobic and Corrosion Behavior of Sol-Gel Hybrid Coatings Based on the Combination of TiO2 NPs and Fluorinated Chains for Aluminum Alloys Protection

  • Pedro J. Rivero,
  • Juan Deyo Maeztu,
  • Calos Berlanga,
  • Adrian Miguel,
  • José F. Palacio and
  • Rafael Rodriguez

18 December 2018

In this work, layers of a sol-gel hybrid matrix doped with metal oxide nanoparticles (TiO2 NPs) have been deposited on flat samples of AA6061-T6 aluminum alloy using the dip-coating technique, with the aim of obtaining coatings with better anti-corro...

  • Article
  • Open Access
12 Citations
6,174 Views
12 Pages

18 December 2018

In this study, lap joint experiments were conducted using galvanized high-strength steel, SGAFH 590 FB 2.3 mmt, which was applied to automotive chassis components in the gas metal arc welding (GMAW) process. Zinc residues were confirmed using a semi-...

  • Article
  • Open Access
11 Citations
4,563 Views
17 Pages

Experimental and Numerical Investigations into the Failure Mechanisms of TRIP700 Steel Sheets

  • Niloufar Habibi,
  • Veera Sundararaghavan,
  • Ulrich Prahl and
  • Ali Ramazani

17 December 2018

The formability and failure behavior of transformation-induced plasticity (TRIP) steel blanks were investigated through various stress states. The forming limit diagram (FLD) at fracture was constructed both experimentally and numerically. Numerical...

  • Article
  • Open Access
11 Citations
5,458 Views
12 Pages

Activated Carbon-Spinels Composites for Waste Water Treatment

  • Ernesto De la Torre,
  • Ana Belén Lozada,
  • Maricarmen Adatty and
  • Sebastián Gámez

16 December 2018

Nowadays, mining effluents have several contaminants that produce great damage to the environment, cyanide chief among them. Ferrites synthesized from transition metals have oxidative properties that can be used for cyanide oxidation due to their low...

  • Article
  • Open Access
2 Citations
4,302 Views
12 Pages

16 December 2018

Wear mitigation in a sliding couple is challenging if wear has to be minimized on both surfaces. In this paper, ball-on-disk testing is performed on sliding couples where both surfaces (ball and disk) are treated for wear resistance. Studied material...

  • Article
  • Open Access
6 Citations
3,868 Views
14 Pages

16 December 2018

As-received Gr.91 steel tube was normalized at either 940 or 1060 °C for 1 h, followed by Ar-assisted cooling to room temperature, then tempered at 760 °C for 2 h. Those samples were designated as 940NT or 1060NT samples. An infrared heating...

  • Article
  • Open Access
7 Citations
5,542 Views
11 Pages

15 December 2018

To explore the feasibility of hot metal desulfurization using red mud, the sulfur distribution ratio (LS) between CaO-SiO2-Al2O3-Na2O-TiO2 slag and carbon-saturated iron is evaluated in this paper. First, the theoretical liquid areas of the CaO-SiO2-...

  • Article
  • Open Access
4 Citations
3,477 Views
16 Pages

15 December 2018

The constituents, distribution, and characteristics of the phases formed on the coating layer of boron steel hot-dipped in Al-7wt%Ni-6wt%Si were evaluated in detail. In particular, the microstructure and phase constitution of the reaction layer were...

  • Article
  • Open Access
21 Citations
4,702 Views
10 Pages

14 December 2018

In this study, reliable Ti2AlNb/high-Nb-containing TiAl alloy (TAN) joints were achieved by diffusion bonding. The effects of bonding temperature and holding time on the interfacial microstructure and mechanical properties were fully investigated. Th...

  • Article
  • Open Access
35 Citations
6,238 Views
17 Pages

Sustainable Hydrometallurgical Recovery of Valuable Elements from Spent Nickel–Metal Hydride HEV Batteries

  • Kivanc Korkmaz,
  • Mahmood Alemrajabi,
  • Åke C. Rasmuson and
  • Kerstin M. Forsberg

14 December 2018

In the present study, the recovery of valuable metals from a Panasonic Prismatic Module 6.5 Ah NiMH 7.2 V plastic casing hybrid electric vehicle (HEV) battery has been investigated, processing the anode and cathode electrodes separately. The study fo...

  • Article
  • Open Access
11 Citations
3,753 Views
9 Pages

14 December 2018

A solution-hardening of AISI 316L stainless-steel powder was conducted. The expansion of the crystal lattice and a strong increase in the nanoindentation hardness confirm the successful diffusion of carbon and nitrogen in the interstices. A multiphas...

  • Article
  • Open Access
9 Citations
3,439 Views
11 Pages

14 December 2018

To reveal the effect of adding order of magnesium and sulfur on the evolution of inclusions in Al-killed free-cutting steel, both deoxidized experiments and thermodynamic calculations were carried out in this paper. The samples, which were extracted...

  • Article
  • Open Access
10 Citations
3,727 Views
15 Pages

14 December 2018

The study of the exact physical mechanism of cavity nucleation and growth is significant in terms of predicting the extent of internal damage following superplastic deformation. The 5A70 alloy was processed by cold rolling for 14 passes with a total...

  • Article
  • Open Access
14 Citations
4,185 Views
14 Pages

14 December 2018

Fatigue failure evolution is a process of damage accumulation under continued stresses and forces. The mechanical component is always subjected to various loadings and the lifespan is mainly governed by fatigue. The low cycle fatigue (LCF) is a key f...

  • Article
  • Open Access
29 Citations
7,153 Views
9 Pages

In Situ Formation of a Metastable β-Ti Alloy by Laser Powder Bed Fusion (L-PBF) of Vanadium and Iron Modified Ti-6Al-4V

  • Florian Huber,
  • Thomas Papke,
  • Christian Scheitler,
  • Lukas Hanrieder,
  • Marion Merklein and
  • Michael Schmidt

14 December 2018

The aim of this work is to investigate the β-Ti-phase-stabilizing effect of vanadium and iron added to Ti-6Al-4V powder by means of heterogeneous powder mixtures and in situ alloy-formation during laser powder bed fusion (L-PBF). The resulting m...

  • Article
  • Open Access
31 Citations
4,005 Views
12 Pages

Structure and Selected Properties of Arc Sprayed Coatings Containing In-Situ Fabricated Fe-Al Intermetallic Phases

  • Tomasz Chmielewski,
  • Piotr Siwek,
  • Marcin Chmielewski,
  • Anna Piątkowska,
  • Agnieszka Grabias and
  • Dariusz Golański

13 December 2018

The paper presents the results of research on the production by means of arc spraying of composite coatings from the Fe-Al system with participation of in-situ intermetallic phases. The arc spraying process was carried out by simultaneously melting t...

  • Article
  • Open Access
29 Citations
4,882 Views
12 Pages

Multiaxial Fatigue Life Prediction on S355 Structural and Offshore Steel Using the SKS Critical Plane Model

  • Alejandro S. Cruces,
  • Pablo Lopez-Crespo,
  • Belen Moreno and
  • Fernando V. Antunes

13 December 2018

This work analyses the prediction capabilities of a recently developed critical plane model, called the SKS method. The study uses multiaxial fatigue data for S355-J2G3 steel, with in-phase and 90° out-of-phase sinusoidal axial-torsional strainin...

  • Article
  • Open Access
36 Citations
9,435 Views
16 Pages

Effect of Quenching Conditions on the Microstructure and Mechanical Properties of 51CrV4 Spring Steel

  • Lin Zhang,
  • Dehai Gong,
  • Yunchao Li,
  • Xiaojun Wang,
  • Xixi Ren and
  • Engang Wang

12 December 2018

51CrV4 steel is extensively used in large-size damping springs for trains and vehicles. Quenching conditions play an important role in performance enhancement. The present work investigated the effects of various oil-bath temperatures and out-of-oil...

  • Article
  • Open Access
7 Citations
4,811 Views
13 Pages

The Potential of Recycling the High-Zinc Fraction of Upgraded BF Sludge to the Desulfurization Plant and Basic Oxygen Furnace

  • Anton Andersson,
  • Mats Andersson,
  • Elsayed Mousa,
  • Adeline Kullerstedt,
  • Hesham Ahmed,
  • Bo Björkman and
  • Lena Sundqvist-Ökvist

12 December 2018

In ore-based steelmaking, blast furnace (BF) dust is generally recycled to the BF via the sinter or cold-bonded briquettes and injection. In order to recycle the BF sludge to the BF, the sludge has to be upgraded, removing zinc. The literature report...

  • Feature Paper
  • Article
  • Open Access
6 Citations
5,780 Views
15 Pages

11 December 2018

Any improvement on the service life of tools reduces the tooling costs, and assists to increase labor productivity by decreasing the needs for either the tools’ re-grinding or their replacement. This requires, among others, an enhancement of th...

  • Article
  • Open Access
17 Citations
3,660 Views
11 Pages

Effect of Cu on the Fracture and Exfoliation Corrosion Behavior of Al-Zn-Mg-xCu Alloy

  • Huibin Jiao,
  • Kanghua Chen,
  • Songyi Chen,
  • Zhen Yang,
  • Peng Xie and
  • Shanda Chen

11 December 2018

In the present work, the influence of Cu content on microstructure, mechanical properties and exfoliation corrosion behaviors of Al-Zn-Mg-xCu alloy extrusions has been investigated in longitudinal-transverse (L-T) and short-longitudinal (S-L) directi...

  • Article
  • Open Access
11 Citations
3,556 Views
10 Pages

11 December 2018

Despite increasing need for friction stir spot welding (FSSW) for high-temperature softening materials, system deflection due to relatively high plunging force remains an obstacle. System deflection results in the vertical position error of a welding...

  • Article
  • Open Access
12 Citations
3,597 Views
14 Pages

11 December 2018

The volume shrinkage evolution of a magnetite iron ore/carbon composite pellet during solid-state isothermal reduction was investigated. For the shrinkage, the apparent activation energy and mechanism were obtained based on the experimental results....

  • Article
  • Open Access
46 Citations
10,625 Views
17 Pages

11 December 2018

The production of iron using hydrogen as a reducing agent is an alternative to conventional iron- and steel-making processes, with an associated decrease in CO2 emissions. Hydrogen plasma smelting reduction (HPSR) of iron ore is the process of using...

  • Article
  • Open Access
2 Citations
3,109 Views
13 Pages

Effect of Extensive and Limited Plastic Deformation on Recrystallized Microstructure of Oxide Dispersion Strengthened Fe-Cr-Al Alloy

  • Carlos Capdevila,
  • Rosalia Rementeria,
  • Maria M. Aranda,
  • Javier Vivas,
  • Jesus Chao and
  • Vicente Amigó

11 December 2018

Ferritic oxide dispersion-strengthened alloys (ODS) are manufactured using a mechanical alloying process. The development of a coarse-grained microstructure during recrystallization has been detected and discussed by several authors, but the mechanis...

  • Article
  • Open Access
6 Citations
3,153 Views
15 Pages

11 December 2018

Titanium alloy possesses high strength, good corrosion resistance, and high heat resistance; thus, it is widely used in the aerospace and other fields. Blades of titanium alloy are important components of aero-engines and are essential to the engines...

  • Article
  • Open Access
15 Citations
4,618 Views
15 Pages

10 December 2018

The identification of the post-necking strain hardening behavior of metal sheet is important for finite element analysis procedures of sheet metal forming process. The inverse modeling method is a practical way to determine the hardening curve to lar...

  • Article
  • Open Access
17 Citations
10,604 Views
17 Pages

10 December 2018

The effects of initial lamellar thickness on microstructural evolution and deformation behaviors of a near-α Ti-5.4Al-3.7Sn-3.3Zr-0.5Mo-0.4Si alloy were investigated during isothermal compression in α + β phase field. Special attenti...

  • Article
  • Open Access
5 Citations
3,044 Views
9 Pages

10 December 2018

Two types of nanoclusters, Cluster (1) and Cluster (2), formed at around room temperature and 100 °C, respectively, affect the age-hardening behavior in Al-Mg-Si alloys. Formation of Cluster (1) during natural aging (NA) is more accelerated in th...

  • Feature Paper
  • Article
  • Open Access
4 Citations
3,432 Views
12 Pages

8 December 2018

The present study focuses on the pyrolysis of discarded smartphone displays in order to investigate if a halogenation and volatilization of indium is possible without a supplementary halogenation agent. After the conduction of several pyrolysis exper...

  • Article
  • Open Access
12 Citations
3,344 Views
18 Pages

8 December 2018

The condition of working surfaces of ploughshares used in two soils with different granulometric condition (one containing large portion of coarse fractions and one containing increased portion of fine fractions) was evaluated. The soil cultivated fo...

  • Article
  • Open Access
4 Citations
4,632 Views
19 Pages

8 December 2018

A numerical method for the precise calculation of temperature, velocity and pressure profiles of the α-β brass indirect hot extrusion process is presented. The method solves the Navier–Stokes equations for non-Newtonian liquids with...

  • Article
  • Open Access
36 Citations
8,629 Views
12 Pages

Germanium and Indium Recovery from Zinc Metallurgy by-Products—Dross Leaching in Sulphuric and Oxalic Acids

  • Michał Drzazga,
  • Ryszard Prajsnar,
  • Andrzej Chmielarz,
  • Grzegorz Benke,
  • Katarzyna Leszczyńska-Sejda,
  • Mateusz Ciszewski,
  • Katarzyna Bilewska and
  • Grzegorz Krawiec

8 December 2018

Leaching of the dross containing 28.7% Sn, 18.0 Pb, 10.6% Cu, 8.9% Ge, 8.1% Zn, and 2.7% In in sulphuric and oxalic acid solution was investigated. The dross was obtained from thermal oxidation of by-product alloy generated during a New Jersey (NJ) z...

  • Article
  • Open Access
13 Citations
3,130 Views
15 Pages

Improved Recrystallization Resistance of Al–Cu–Li–Zr Alloy through Ce Addition

  • Xinxiang Yu,
  • Han Dai,
  • Zhutie Li,
  • Jie Sun,
  • Junfeng Zhao,
  • Caiqiong Li and
  • Wenwen Liu

7 December 2018

The effects of the addition of 0.29 wt % Ce on the recrystallization behavior of an Al–Cu–Li–0.13Zr (wt %) alloy during isothermal annealing were investigated. Ce addition greatly improved inhibition of recrystallization in this all...

  • Article
  • Open Access
10 Citations
3,846 Views
9 Pages

7 December 2018

Although a cobalt–chromium (Co–Cr) blank in a pre-sintered state has been developed, there are few data on the optimal temperature for the alloy in terms of the desired mechanical properties. A metal block (Soft Metal, LHK, Chilgok, Korea...

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Metals - ISSN 2075-4701